Summary of Contents for McElroy SmartFab 125
- Page 1 Operator’s Manual SmartFab™ 125 Manual: 460801 Revision: Rev C 06/19 Original Language: English...
- Page 2 Cancer and Reproductive Harm - www.P65warnings.ca.gov This product and other products could be protected by patents or have patents pending. All the latest patent information is available at patent.mcelroy.com...
- Page 3 McElroy product reference. This manual is to be considered part of your machine. McElroy has created a smarter way to socket fuse pipe and fittings for polypropylene piping systems with the SmartFab™ 125 benchtop machine. Its portable design allows it to be positioned on any flat surface for precise prefabrication, providing versatility in the field as well as the shop.
- Page 4 No information of knowledge heretofore or hereafter disclosed that disclaimer of warranty shall be construed against McElroy to McElroy in the performance of or in connection with the terms and agrees that such disclaimers herein shall be construed hereof, shall be deemed to be confidential or proprietary, unless liberally in favor of McElroy.
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Page 5: Table Of Contents
Opening Jaws ............4-5 COPYRIGHT © 2019, 2016, 2015 McELROY MANUFACTURING, INC. Tulsa, Oklahoma, USA All rights reserved All product names or trademarks are property of their respective owners. - Page 6 Table of Contents Maintenance Preventative Maintenance ..........5-1 Cleaning the Machine .
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Page 7: Safety Alerts
Follow all applicable federal, state, local, and industry specific regulations. McElroy Manufacturing, Inc. cannot anticipate every possible circumstance that might involve a potential hazard. The warnings in this manual and on the machine are therefore not all inclusive. You must satisfy yourself that a procedure, tool, work method, or operating technique is safe for you and others. -
Page 8: General Safety
Fusion Equipment Safety General Safety Safety is important. Report anything unusual that you notice during set up or operation. LISTEN for thumps, bumps, rattles, squeals, air leaks, or unusual sounds. SMELL odors like burning insulation, hot metal, burning rubber, hot oil, or natural gas. -
Page 9: Electrical Safety
Fusion Equipment Safety Electrical Safety Always ensure equipment is properly grounded. It is important to remember that you are working in a wet environment with ¡ATENCIÓN! electrical devices. Proper ground connections help to minimize the chances of an electric shock. Frequently inspect electrical cords and unit for damage. -
Page 10: Overview
Overview Theory of Heat Fusion The principle of heat fusion is to heat two surfaces to a designated temperature, and then fuse them together by application of force. This develops pressure which causes flow of the melted materials, which causes mixing and thus fusion. When the thermoplastic material is heated, the molecular structure is transformed from semi-crystalline into an amorphous condition. -
Page 11: Smartfab™ 125 Fusion Machine
Overview SmartFab™ 125 Fusion Machine McElroy has created a smarter way to socket fuse pipe and fittings for polypropylene piping systems with the SmartFab™ 125 benchtop machine. Its portable design allows it to be positioned on any flat surface for precise prefabrication, providing versatility in the field as well as the shop. -
Page 12: Heater
If the green indicator is not flashing then the controller may not be operating properly. If this occurs, disconnect power and have the heater repaired by a McElroy Authorized Service Center. The heater temperature is controlled by a microprocessor. It has a red indicator light on the bottom of the temperature scale. -
Page 13: Carriage Jaws And Inserts
Overview Carriage Jaws and Inserts Insert Each jaw frame has two insert holders and the jaws are opened and closed using the handle at the end of the jaw frame. Inserts are installed into the insert holders on each jaw frame. Inserts are locked into place by a spring detent in the insert holder. -
Page 14: Jaw Clamp Handles
Overview Jaw Clamp Handles At the end of each jaw frame are adjustable handles for clamping and unclamping of pipe and fittings. By pulling out on the handles, the handle position can be adjusted. Rotating the handle will open and close the jaws on the jaw frame. -
Page 15: Set Up Gauge
Set Up Set Up Calibration Install the appropriate type depth star that will match the heater adapters used. Select the appropriate Set Up Gauge for the heater adapters being used and use that gauge for the calibration procedures. Loosen the bolts attaching the setting stop block and depth star block to the frame. - Page 16 Set Up Set Up Calibration (continued) Open movable jaws to release the setting stop. Set the depth star to 125mm. The 125mm will point to the left toward the bolt of the movable jaws. Close the movable carriage against the inner fixed jaw frame. There should be no gap.
- Page 17 Set Up Set Up Calibration (continued) Slide the depth star block to the left until it contacts the bolt. Tighten the bolts on the depth star block to lock the position. Loosen the set screws for the short heater stop bolts. 3 - 3...
- Page 18 Set Up Set Up Calibration (continued) Short Heater Insert the Set Up Gauge using the fitting side heater stop gauge Stop Bolt and adjust short heater stop bolt until the bolt touches the gauge (from the heater stop mount) in both locations. Tighten the set screws to lock the bolts in position.
- Page 19 Set Up Set Up Calibration (continued) Select a fitting, the appropriate inserts and heater adapters to match. Install the heater adapters on the heater. The pipe heater adapter is installed on the side of the heater with the long heater stops. Install the inserts with the stops on the inner jaw frame.
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Page 20: Fusion Procedure
Fusion Procedure Read Before Operating Before operating this machine, please read this manual thoroughly, and keep a copy with the machine for future reference. When fusing thermoplastic pipe materials, refer to the pipe manufacturer's suggested procedures or appropriate joining standard. The pipe and fitting can be fused in either side of the machine removing the need to reposition the machine. -
Page 21: Install Inserts
Fusion Procedure Install Inserts Inserts are installed into the insert holders on each jaw frame. Inserts are locked into place by a spring detent in the insert holder. The inserts with the stop tabs are for the fitting and are installed on the inner jaw frame on the same side as the fitting heater adapter on the heater. -
Page 22: Support Pipe
Fusion Procedure Support Pipe Set up pipe stands and adjust height so the pipe is in line with the jaws of the machine. TX04864-12-14-15 Verify Alignment Insert the heater between fitting and pipe. Close the carriage until the fitting and pipe come close to the heater. Verify the fitting and pipe are in proper alignment to the heater. -
Page 23: Heating The Pipe And Fitting
Fusion Procedure Heating the Pipe and Fitting Close the carriage until the heater stops make contact with the jaw frames. IMPORTANT: Do not force the pipe and fitting onto the heater. Allow the pipe and fitting to melt onto the heater. Forcing the pipe and fitting onto the heater will damage the machine or create a questionable melt pattern. -
Page 24: Fusion And Cooling
Fusion Procedure Fusion and Cooling Close the carriage until the carriage stops against the depth star. NOTICE: Be sure to complete the joint in the time allowed by the pipe manufacturer or appropriate joining standard. Lock the carriage. Allow the carriage to stay in place for the total cooling time specified by the pipe manufacturer or appropriate joining standard. -
Page 25: Maintenance
Maintenance Preventative Maintenance To insure optimum performance, the machine must be kept clean and well maintained. With reasonable care, this machine will give years of service. Therefore, it is important that a regular schedule of preventive maintenance be kept. Store machine inside, out of the weather, whenever possible. TX00428-8-10-95 Cleaning the Machine The machine should be cleaned by using compressed air to blow away... -
Page 26: Fasteners Must Be Tight
Maintenance Fasteners Must Be Tight Check all nuts, bolts, and snap rings to make certain they are secure and in place. TX00437-9-13-94 Installing Socket Fusion Adapters The heater body of this assembly is not coated. Coated socket fusion heater adapters are available for all socket fusion applications. Care should be taken to ensure that the socket fusion heater adapters are seated on the heater body, and that there is no foreign matter trapped between these surfaces. -
Page 27: Heater Indicator Light
If the heater is not operating properly, the control will attempt to turn the heater off and the red indicator light will flash rapidly. If this occurs, disconnect the power and take it to a McElroy Authorized Service Center for repair. -
Page 28: Maintenance Checklist
Maintenance Checklist Fusion Machine Checklist Item to Check Satisfactory Needs Repair Comments Repair UNIT Machine is clean All nuts and bolts are tight All placards and handles are in place All clamp handles turn freely Cords and plugs are in good condition Hand wheel for movable jaws turns freely Jaws are properly aligned Inserts fit properly... -
Page 29: Specifications
Specifications 38" 38" 965mm 965mm Fusion Machine Specifications: SmartFab™ 125 Dimensions: Length: 40.1" (1019mm) Width: 30.8" (782mm) with Heater Extended: 38" (965mm) Height: 16" (406mm) with Heater Extended: 20.5" (521mm) Weight: Carriage Assembly: 145 lbs (65.8Kg) Power Requirements: Heater: 1600W, 100-120V, 14.5A, 50/60Hz, 1Ph 1600W, 200-240V, 6.7A, 50/60Hz, 1Ph A) NEMA 5-15P, 15A, 2 Pole, 3 Wire Plug Type:... - Page 31 About this manual . . . McElroy Manufacturing continually strives to give customers the best quality products available. This manual is printed with materials made for durable applications and harsh environments. This manual is waterproof, tear resistant, grease resistant, abrasion resistant and the bonding quality of the printing ensures a readable, durable product.
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