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Marco BLASTMASTER SMART BOX Operator's Manual

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BLASTMASTER
Before using this equipment, read, understand and follow all instructions
in the Operator's Manuals provided with this equipment. If the user and/
or assistants cannot read or understand the warnings and instructions,
the employer of the user and/or assistants must provide adequate and necessary training to
ensure proper operation and compliance with all safety procedures pertaining to this equipment. If
Operator's Manuals have been lost, please visit www.marco.us, or contact Marco at 563.324.2519
for replacements. Failure to comply with the above warning could result in death or serious injury.
OPERATOR'S MANUAL
SMART BOX™
®

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Summary of Contents for Marco BLASTMASTER SMART BOX

  • Page 1 If Operator’s Manuals have been lost, please visit www.marco.us, or contact Marco at 563.324.2519 for replacements. Failure to comply with the above warning could result in death or serious injury.

  • Page 2: Company Profile

    The Marco Difference • Industry Experience – With Marco on your team, you have access to expertise which can only come from decades of industry leadership. We have organized our engineering department, production specialists, customer operations, and safety support into a “Center of Competence.”...

  • Page 3: Table Of Contents

    Exclusive Remedy for Warranty Claims ..26 Install Blastmaster Smart Box on Bulk Abrasive Blasting Pot ....13 Limitation of Remedies .

  • Page 4: Hazard Identifications

    HAZARD IDENTIFICATIONS Failure to comply with ANY WARNING listed below could result in death or serious injury.  OSHA sets exposure limits to protect workers from exposure to respirable crystalline silica, 29 CFR 1910.1053. Airborne dust could increase the exposure levels beyond permissible limits. Breathing dust containing silica could cause silicosis, a fatal lung disease.
  • Page 5  Use of Marco remote control switches with other manufacturer’s remote control systems could cause unintended activation of remote control systems resulting in the release of high speed abrasive and compressed air. Only Marco remote control switches should be used with Marco remote control systems.
  • Page 6 HAZARD IDENTIFICATIONS Failure to comply with ANY CAUTION listed below may result in minor or moderate injury.  Static electricity can be generated by abrasive moving through the abrasive blasting hose causing a shock hazard. Prior to use, ground the abrasive blasting pot and abrasive blasting nozzle to dissipate static electricity.  High decibel noise levels are generated during the abrasive blasting process which may cause loss of hearing.

  • Page 7: Air & Abrasive Consumption Chart

    AIR & ABRASIVE CONSUMPTION CHART Failure to comply with ANY NOTICE listed below could pose a hazard to personnel or property.  See Air & Abrasive Consumption Chart for estimated abrasive consumption rates and required air flow (cubic feet per minute). Your system must meet these minimum requirements to ensure proper function and performance.
  • Page 8 “THE BIG PICTURE” Blastmaster Smart Box ®...

  • Page 9: Daily Pre-Operation Checklist

    Switch Operator's Manual for applicable instructions. * Optional or alternative device. Abrasive Blasting Pot Exhaust Muffler – Inspect Abrasive Blasting Pot Ask your Marco Representative Exhaust Muffler (24) at start and end of daily use. Replace element of Abrasive for more details.

  • Page 10: Operating Instructions

    ® follow the Original Equipment Manufacturer the Blastmaster Smart Box Production Management System records each time a blast operator’s manuals, pot is pressurized and when an operator activates a remote control switch. This collected information, training, data can be used to calculate operational efficiency of abrasives and operators, create a...
  • Page 11 OPERATING INSTRUCTIONS W-562 Always depressurize the entire system, disconnect all power sources and lockout/ tagout all components before any maintenance or troubleshooting is attempted. Failure to comply with the above warning could cause electrical shock and inadvertent activation of equipment resulting in death or serious injury.

  • Page 12: Production Timers

    OPERATING INSTRUCTIONS Production Timers Total Production Timer: 1) When Abrasive Blasting Pot is pressurized the red “PRESSURIZED” LED (4) is lit. 2) While Abrasive Blasting Pot is pressurized “TOTAL TIME PRESSURIZED” Timer (2) will W-562 Always depressurize activate and the red “PRESSURIZED” LED (4) will remain lit. the entire system, 3) Verify timers are active.

  • Page 13: Reset Production Timers

    OPERATING INSTRUCTIONS Reset Production Timers Daily Production Timers: 1) Open Cover (1). 2) Select display to reset. Push and hold correlating Reset Button (2) wait three seconds W-562 Always depressurize the entire system, then release. This will reset Daily Production Timer (3) for one operator. Repeat disconnect all power procedure for other operators.

  • Page 14: Installation

    INSTALLATION Install Blastmaster Smart Box on Bulk Abrasive Blasting Pot Note: Additional components may be required to install Blastmaster Smart Box. 1) Install Enclosure (10) to Upper Bracket (4) using Bolts, Washers, and Lock Nut (1, 2, 3). W-562 Always depressurize Repeat for Lower Bracket (9).

  • Page 15: Install Pressure Indicator - Bulk Abrasive Blasting Pot

    INSTALLATION Install Pressure Indicator - Bulk Abrasive Blasting Pot Note: Additional components may be required to install Pressure Switch. 1) Disconnect Blastmaster 190 Assembly (1) from Watts Strainer (6). W-562 Always depressurize 2) Install Pipe tee (2) on Blastmaster 190 Assembly (1). the entire system, 3) Install Pressure Sensor (8) on Pipe Tee (2).

  • Page 16: Install Pressure Indicator - 6.5 Cu. Ft. And Smaller Abrasive Blasting Pots

    INSTALLATION Install Pressure Indicator - 6.5 cu. ft. and Smaller Abrasive Blasting Pots Note: Additional components may be required to install Pressure Switch. 1) Remove and retain Ball Valve (3) from Moisture Separator (9). W-562 2) Install Pipe Tee (1) on Moisture Separator (9). Always depressurize the entire system, 3) Install Pipe Nipple (2) and Bushing (4) on Pipe Tee (1).

  • Page 17: Install Pressure Switch - Blastmaster 125E & 125P Remote Control System

    INSTALLATION Install Pressure Switch - Blastmaster 125E & 125P Remote Control System Note: Additional components may be required to install Pressure Switch. 1) Remove and retain 90º Pipe Elbow (5) from Inlet Valve (1). W-562 Always depressurize 2) Install Hex Nipple (2) on Inlet Valve (1). the entire system, 3) Install Pipe Tee (4) on Hex Nipple (2).

  • Page 18: Install Pressure Switch - Blastmaster 123E & 123P Remote Control System

    INSTALLATION Install Pressure Switch - Blastmaster 123E & 123P Remote Control System Note: Additional components may be required to install Pressure Switch. 1) Remove and retain 90º Pipe Elbow (1) from Tandem Remote Control Valve (5). W-562 Always depressurize 2) Install Hex Nipple (4) on Tandem Remote Control Valve (5). the entire system, 3) Install Pipe Tee (6) on Hex Nipple (4).

  • Page 19: Install Pressure Switch - Blastmaster 130P Remote Control System

    INSTALLATION Install Pressure Switch - Blastmaster 130P Remote Control System Note: Additional components may be required to install Pressure Switch. 1) Remove and retain Hose Fitting (5) from Swivel Fitting (1). W-562 Always depressurize 2) Install Hex Nipple (2) on Swivel Fitting (1). the entire system, 3) Install Pipe Tee (4) on Hex Nipple (2).

  • Page 20: Install Pressure Switch - Blastmaster 130E Remote Control System

    INSTALLATION Install Pressure Switch - Blastmaster 130E Remote Control System Note: Additional components may be required to install Pressure Switch. 1) Remove and retain Hose Fitting (5) from Swivel Fitting (1). W-562 Always depressurize 2) Install Hex Nipple (2) on Swivel Fitting (1). the entire system, 3) Install Pipe Tee (4) on Hex Nipple (2).

  • Page 21: Install Pressure Switch - Blastmaster 120E & 120P Remote Control System

    INSTALLATION Install Pressure Switch - Blastmaster 120E & 120P Remote Control System Note: Additional components may be required to install Pressure Switch. 1) Remove and retain the 90º Pipe Elbow (5) from Inlet Valve Assembly (1). W-562 Always depressurize 2) Install Hex Nipple (2) on Inlet Valve Assembly (1). the entire system, 3) Install Pipe Tee (4) on Hex Nipple (2).

  • Page 22: Connecting Outlets

    Note: Mark control line and remote control system to aid connection to Blastmaster Smart Box and proper data recording. W-562 1) Connect control line from each operator to side of Blastmaster Smart Box. Always depressurize the entire system, 2) Connect control line from pressure indicator to side of Blastmaster Smart Box.

  • Page 23: Maintenance

    MAINTENANCE Calibrate Digital Pressure Display 1) With system depressurized, open Cover (1). 2) Remove Screws (2) to access back of Pressure Display (3). W-562 3) Adjust “Zero” Potentiometer (5) until display reads “000”. Always depressurize the entire system, 4) Pressurize system. disconnect all power 5) Using an analog pressure gauge, adjust “SPAN”...

  • Page 24: Troubleshooting

    TROUBLESHOOTING If the Blastmaster Smart Box does not function properly, check the following: SYMPTOM (Cause) ACTION Blastmaster Smart Box does not Ensure abrasive blasting pot is pressurizing W-562 Always depressurize properly. See abrasive blasting pot indicate abrasive blasting pot the entire system, Operator's Manual.
  • Page 25 MAINTENANCE NOTES DATE TYPE OF SERVICE PART NUMBER Blastmaster Smart Box ®...
  • Page 26 MAINTENANCE NOTES DATE TYPE OF SERVICE PART NUMBER Blastmaster Smart Box ®...

  • Page 27: Limited Warranty

    LIMITED WARRANTY ADDITIONAL TECHNICAL DATA Seller warrants to the original purchaser that the Product covered by this Limited Warranty will remain free from defects in workmanship or material under normal commercial use and service for a period of one year from the The associations listed date of shipment to the original Purchaser.
  • Page 28 SERVICE & REPAIR WWW.MARCO.US VACUUMS SALES@MARCO.US Marco and Blastmaster are registered trademarks of Marco Group International Opco, LLC. Part #1090118_2/14/2019 ® ® All other brand names or marks are used for identification purposes and are trademarks of their respective owners.

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