Reliable Equipment & Service REL-750DM Operator's Manual

6.2 ton manual hydraulic dieless crimping tool

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OPERA

OPERA TORS'

OPERA

REL-750DM

6.2 TON MANUAL HYDRAULIC

DIELESS CRIMPING TOOL

Compatible with Anderson and

equivalent dieless connectors.

RELIABLE EQUIPMENT & SERVICE CO., INC.

301 Ivyland Road • Warminster, PA 18974 • USA

Phone: 215-357-3500 • Fax: 215-357-9193

MODEL: __________________________________

MAX. PRESSURE: _________________________

SERIAL NO.: ______________________________

YEAR: ___________________________________

TORS'

TORS' GUIDE

TORS'

DISTRIBUTED B

DISTRIBUTED BY Y Y Y Y

DISTRIBUTED B

REL-750DM Manual 04-15

GUIDE

WARNING

All information found in this guide

must be read and understood before

use or testing of this tool.

Failure to read and understand these warnings

and safe handling instructions could result

in severe personal injury and or death.

NOTICE

Sizes, weights and tool

specifications listed in

this manual are subject

to change without notice.

Please consult factory for

information and updates.

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Summary of Contents for Reliable Equipment & Service REL-750DM

Page 1 MAX. PRESSURE: _________________________ this manual are subject to change without notice. SERIAL NO.: ______________________________ Please consult factory for YEAR: ___________________________________ information and updates. DISTRIBUTED B DISTRIBUTED B DISTRIBUTED BY Y Y Y Y DISTRIBUTED B DISTRIBUTED B REL-750DM Manual 04-15...
Page 3: Distributor Information
DISTRIBUTED B DISTRIBUTED BY Y Y Y Y DISTRIBUTED B DISTRIBUTED B DISTRIBUTED B REGISTRATION UPON RECEIPT OF THIS TOOL, COMPLETE THE REGISTRATION BELOW. COMPANY ___________________________________________________________ ADDRESS ____________________________________________________________ ______________________________________________________________________ PHONE ______________________ FAX __________________________________ SERIAL NUMBER ____________________________________________________ DATE OF PURCHASE ________________________________________________ DEALER NAME _______________________________________________________ The information in this manual is intended to guide the user in the use and application of this tool.
Page 4: Table Of Contents
TABLE OF CONTENTS DISTRIBUTOR INFORMATION............3 REGISTRATION ..................3 TABLE OF CONTENTS ................. 4 TOOL SPECIFICATIONS REL-750DM - MANUAL HYDRAULIC 6.2 TON DIELESS COMPRESSION TOOL ......5 SAFETY INFORMATION AND WARNINGS ........6-7 OPERATING INSTRUCTIONS ............8-9 DAILY MAINTENANCE ............... 10 GENERAL MAINTENANCE ..............
Page 5: Rel-750Dm - Manual Hydraulic 6.2 Ton Dieless Compression Tool
REL-750DM 6.2 TON MANUAL HYDRAULIC DIELESS CRIMPING TOOL Compatible with Anderson and equivalent dieless connectors. FEATURES: This compression head has REL-750DM been designed to crimp Anderson type and 6.2 Ton output equivalent connectors manufactured to Compatible with Anderson ANSI C119.4.
Page 6: Safety Information And Warnings
BEFORE USING THIS TOOL, READ THE WARNINGS and the recommended practices described in this manual. Failure by the operator to read and fully understand these warnings will leave this person unqualified to use and operate this tool. Property damage, severe personal injury, WARNING and/or death could result by not following these warnings.
Page 7 COMPRESSION DANGER This manual hydraulic crimping tool can injure and/or disable. KEEP ALL PARTS OF THE BODY AWAY FROM MOVING PARTS. WARNING Failure to observe this warning could result in serious injury ELECTRICAL SHOCK HAZARD Always wear and use the necessary clothing, equipment and safety practices to protect against electrical shock.
Page 8: Operating Instructions
OPERA OPERA TION OPERA TION TION TION OPERA OPERA TION Read entire manual prior to using this tool. Refer to all safety cautions and warnings. Observe all safety precautions and procedures required by the operating company. PUMP LATCH HANDLE HEAD STATIONARY HANDLE RELEASE LEVER 1.
Page 9 Inspection & Testing requirements may vary in accordance with the working guidelines established by each utility or contractor. For your own safety, ensure that you fully comply with all safe operation guidelines required by your employer. WARNING CONDUCTOR PREPARATION Strip insulation from the conductor, beign careful not to nick the strands. Use of a proper insulation stripping tool, or using the “Pencil”...
Page 10: Daily Maintenance
DAILY MAINTENANCE The life, reliability, and safety of the tool is dependent on proper use and maintenance. STORE THE TOOL PROPERLY . . . Before storing tools release pressur so that the crimping nibs fully retract. This protects the operating ram from moisture and condensation. NOTE: When the tool has been stored for extended period of non-use, the tools should be activated approximately every 3 weeks to keep o-rings and seals lubricated.
Page 11: Label Set
BEFORE USING THIS PRODUCT Secure latch before operating. READ THE SAFETY WARNINGS Failure to secure latch can result in severe tool damage and personal injury. and recommended practices described in the manual. Failure by the operator to read and fully understand the warnings will leave this person unqualified to use WARNING and operate the tool.
Page 12: Rel-750 Dm Parts Drawing #1 Head Assembly
REL-750 DM PARTS DRAWING #1 HEAD ASSEMBLY...
Page 13: Rel-750 Dm Parts Drawing #2 Fixed Handle Assembly
REL-750 DM PARTS DRAWING #2 FIXED HANDLE ASSEMBLY...
Page 14: Rel-750 Dm Parts Drawing #3 Pump Handle Assembly
REL-750 DM PARTS DRAWING #3 PUMP HANDLE ASSEMBLY...
Page 15: Rel-750 Dm - Parts List
Please consult RELIABLE EQUIPMENT with any parts questions. 301 Ivyland Road • Warminster, PA 18974 Phone: 800-966-3530 • Fax: 215-357-9193 Visit us on the web at www.Reliable-Equip.com...
Page 16: Maintenance Records
MAINTENANCE RECORDS MAINTENANCE RECORDS MAINTENANCE RECORDS MAINTENANCE RECORDS MAINTENANCE RECORDS Date Parts or Service Required If you have any questions regarding the information found in this manual please contact RELIABLE EQUIPMENT at the address, phone or fax numbers shown below. 301 Ivyland Road Warminster, PA 18974 Phone: 800-966-3530 Fax: 215-357-9193...