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HORNE T105A Installation, Operating And Maintenance Instructions

Thermostatic shower panel

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HORNE T105A/106A/107A/108A THERMOSTATIC SHOWER PANEL
INSTALLATION, OPERATING & MAINTENANCE INSTRUCTIONS
Note that these instructions feature the T108A shower panel. The T105A, T106A and T107A feature the
same TSV1-3 thermostatic valve but differ in the water outlet fittings. All comments relating to the T108A
also apply to the other shower panels mentioned above and their variants.
Approvals
The TSV1-3 Thermostatic Shower valve has been independently tested by WRc-NSF and approved to all
the requirements of NHS Model Engineering Specifications D08 Thermostatic Mixing Valves (Healthcare
Premises) to the following designations and for the following applications:
HP-S
LP-SE
Supply Water Pressure requirements
The minimum water pressure required to achieve a spray at the spray head is a dynamic head of 2m (3
psi, 0.2 bar) at the spray head. Note that for very low head installations, both hot and cold water supplies
must be at the same pressure.
Note that dynamic head is measured with the water running.
Where the TSV1-3 panel is fed by supplies with differing pressures, use the following to determine
whether a pressure-reducing valve (PRV) is required on the side with the higher pressure. Note that
output flow-rate is always determined by the lower of the two inlet pressures. If the lower inlet pressure is
low enough (typically 0.2 to 1Bar dynamic) that the flow-regulator in the outlet fitting (see pages 11,12,13)
can be removed, then a PRV should not be required. If the lower of the 2 supply pressures is higher than
around 1Bar, then a flow-regulator will be required to restrict flow. If the flow-regulator is needed, and the
supply pressures are substantially unbalanced, then a PRV will also be needed to prevent pulsing of the
flow. Although thermostatic performance is unaffected by this, the flow pulsing is undesirable.
Maximum Static Pressure
Flow Pressure, Hot & Cold
Hot Water Supply Temperature
Cold Water Supply Temperature
Minimum Temperature Differential
(Hot – Mixed, Mixed – Cold)
Temperature Adjustment Range
The mixed water temperature can be adjusted from cool through to a top limit (which can be preset during
installation – factory set to approx. 41°C - with full anti-scald protection throughout the range).
Water and Energy Conservation
The TSV1 range shower panels are fitted at the factory with flow regulators at the shower outlet to reduce
the flow rate and conserve water and energy. The drawings at the end of this document provide
information for accessing the flow restrictors/regulators for removal or replacement.
Issue 7, November 2018
Horne Engineering Ltd
FOR SURFACE MOUNTING WITH DUAL CONTROLS
Shower with supply pressures of 1 – 5 bar and unrestricted flow rate
Shower with supply pressures of 0.2 – 1 bar and unrestricted flow rate
High Pressure
10 bar
1 to 5 bar
52 – 65C
5 – 20C
5K
(K = degrees C)
Horne Engineering Ltd
Po Box 7, Rankine Street
Johnstone, Renfrewshire
Scotland, PA5 8BD
Tel: 01505 321455
Fax: 01505 336287
Email:
technical@horne.co.uk
Web: www.horne.co.uk
Low Pressure
10 bar
0.2 – 1 bar
52 – 65C
5 – 20C
5K
(K = degrees C)
1

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Summary of Contents for HORNE T105A

  • Page 1 FOR SURFACE MOUNTING WITH DUAL CONTROLS INSTALLATION, OPERATING & MAINTENANCE INSTRUCTIONS Note that these instructions feature the T108A shower panel. The T105A, T106A and T107A feature the same TSV1-3 thermostatic valve but differ in the water outlet fittings. All comments relating to the T108A also apply to the other shower panels mentioned above and their variants.
  • Page 2: Installation

    Horne Engineering Ltd Every HORNE TSV1-3 is supplied with an integral WRAS approved single check valve and integral large surface area strainer. The Shower Panel terminates in 15mm copper pipes for hot and cold supplies. The hot pipe is on the left, and cold on the right, when viewed from the user’s perspective.
  • Page 3 Horne Engineering Ltd Fig 1 Fig 2 4) Mark out the 4 Support Holes Ensure that enclosure hanging true and then mark out the holes for the 2 upper support screws. Remove the bottom cover of the pre-plumbed enclosure and mark out the 2 lower support screws (See Fig 3).
  • Page 4 Flush out the pipework in accordance with Water Bylaws 2000 (Scotland) and BS 6700: 1997 (England & Wales). The use of a Horne flushing kit is strongly recommended, because this connects directly to the water inlets to the mixing valve. Access to the flushing points is gained from underneath the casing through the lower end cap.
  • Page 5 Horne Engineering Ltd Fig 6. Fig 7. 9) Test for Leaks in Pipework Ensure that the TSV1-3 on/off control is closed (i.e. turned fully clockwise) and open the supplies. Open the servicing valves on the TSV1 Casing (See Fig 6). Turn on the supplies and adjust the temperature control and check for any water leaks upstream of the TSV1-3 valve.
  • Page 6: Maintenance

    Horne Engineering Ltd Allow the shower to run at maximum temperature setting until the water temperature has stabilised. Should the temperature rise, or drop, in an uncontrolled fashion, then the hot and cold supplies are probably reversed. Correct this before proceeding.
  • Page 7 Horne Engineering Ltd If the TSV1-3 fails the thermal shut of test then remove the temperature control knob and the thermostatic cover (see Installation section for details) and check the internal surfaces for scaling. If the TSV1-3 body requires descaling then it should be removed from the casing to do this. All rubber parts must be removed prior to descaling.
  • Page 8: In-Service Testing

    Horne Engineering Ltd To remove the spray plates from the fixed shower head, rotate the lock rings to 30 degrees anticlockwise to release the bayonet fitting and then ease out the spray plates by the lock ring. Note that for the fixed showerhead, a tool is supplied with the showerhead to engage the lock ring as shown in Fig 10.
  • Page 9 Horne Engineering Ltd is within 1C of the commissioning temp) then checking again 12 – 15 weeks after commissioning will help to build up a history. The results should be recorded on the attached sheet. Any requirement to reset the mixed water temperature should be noted.
  • Page 10 Horne Engineering Ltd Issue 7, November 2018...
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  • Page 13 Horne Engineering Ltd Issue 7, November 2018...
  • Page 14 Horne Engineering Ltd COMMISSIONING, MAINTENANCE & IN-SERVICE TESTING RECORD Establishment: Type of Valve: Horne TSV1-3 Shower Valve Date Installed: Installed by: Location of Valve: Commissioning Details Note: Fill in ALL information during commissioning. Temp: Hot Water Supply : HW Temp...
  • Page 15 Horne Engineering Ltd IN-SERVICE TESTING RECORD (Note: Photocopy this page) In-Service Testing Record Establishment: Location of Valve: Date: Type of Valve : TSV1-3 Shower Valve Temp: Hot Water Supply : HW Temp HW Pressure Instrumentation: Cold Water Supply: CW Temp...
  • Page 16 Horne Engineering Ltd Horne Engineering Ltd PO Box 7 Rankine Street Johnstone SCOTLAND PA5 8BD Tel: +44 (0)1505 321455 Fax: +44(0)1505 336287 Email: Technical@horne.co.uk Brochure Ref: L-189 (T10XA) www.horne.co.uk Issue 7, November 2018...

This manual is also suitable for:

T107aT108aT106a