EXPLAINS FOR ORDER ......................... 43 7.1 P ROVIDED RANGE OF MUD PUMP ........................43 7.2 M ETRIC SYSTEM AND RITISH SYSTEM ......................43 7.3 D RIVE ROTATION DIRECTION ......................... 43 LUBE APPLICATION GUIDE..................43 F-1300/1600 MUD PUMP PARTS CONTENT..............44...
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Thanks for using F series mud pumps produced by Baoji Oilfield Machinery Co., Ltd. The outline dimension, frame, and fluid end of F-1300 and 1600 mud pump are the same, only the bearing and gear pair of power end are different. For convenience of customer, this manual introduces these two kinds mud pumps at the same time.
BOMCO F-1300/1600 is key equipment matched to drilling rig for petroleum well. It is used for transporting drilling fluid to well bottom by high-pressure manifolds of circulating system in order to cool off the drill bit, flush the well bottom, crush and take out the rock, and balance the formation pressure.
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(3.206) Note: 1. Based on 100% volumetric efficiency and 90% mechanical efficiency. Recommended strokes and input power for continuous service. Table 1B Performance data of F-1300/1600 Mud Pump Liner Diameter, in & Rating pressure, MPa(Psi) 6 3/4 6 1/2 6 1/4...
MUST BE IN THE SAFE POSITION. The skid under the F-1300/1600 mud pumps is suitable for any type of installation. However, the support under the pump must be level and adequate to support the self-weight and operating forces...
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Fig. 2 1.2.1. Ground Installation When ground installation is going on, 8 pieces of 76mm×305mm boards is cushioned in the direction of pump skid, as indicated in Fig.2. The base of boards should be 300mm wider than that of pump skid beam.
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Fig. 3 1.2.3. Installations of Driving Device The drive between the mud pumps and prime mover should be adopted V-belts or multi-row chains drive, which is installed with precision to assure longest service life and minimum possibility of unexpected or undesirable shutdowns due to drive failures. When installing the drive sheave or sprocket, make sure all grease or rust preventative is removed clearly from the shaft end and the matched bore.
Fill chain case to the indicated level with lube grease. Lubricant brand can refer to “Lubrication oil guide of BOMCO products”. If temperature is below 0ºF, consult department of lube grease supplier for recommendations.
1450-rpm electric motor). The centrifugal pump should be started or stopped automatically and simultaneously with the drilling pump. On DC electric drilling rig, generally a sign got from DC control disc excites magnetic starter. Centrifugal pump also can be driven by belt and the force comes from pinion shaft of pump. When arranging suction lines, charging pump is adopted by-passed connection, so operation can be continued even if pump is failed or repaired.
⑴stuffing box (2) Bolt (3) Shim (4) O ring (5) spring (6) two-lip oil seal (7) Sealing ring (8) O ring (9) Locking spring (10) Bolt (11) Bolt (12) O-ring Refer to Figure 4, remove the stuffing box○ 1 and mud apron so that crosshead is at the front of the stroke;...
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Stationary spray pipes have been used on F-series pumps Ref. Fig 5. It consists of a fixture frame (1), steel pipe (2) and spray nozzle (3), it makes cooling fluid spray to piston and liner. Adjust cooling water supply to the manifold and inspect spray nozzle operation very often to make sure the nozzle is pointed directly at the piston.
⑴Oil level indicator (2) Plug (3) Spray pump (4) Regulating valve (5) Water tank 1.6. The assembly of Fluid End Parts A profile of the fluid end for F-1300/1600 is shown in Fig, 8. Refer to Fig. 8, clean and assemble the...
Instruction Manual for F1300/1600 Mud Pump fluid end parts as following: Note: Most of the parts in fluid end are designed with metal to metal seating to alleviate friction wear from breathing action encountered in modern high pressure pump operation. For this reason it is essential that all parts should be clean and free of rust, nicks and burrs to ensure reliable seal before being assembled.
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Instruction Manual for F1300/1600 Mud Pump 1.6.2. Liners Installs wear-resisting plate seal (1) in counter bore of fluid end (see Fig. 8). Install wear-resisting plate (2) through studs until it seats against fluid end. Mount liner flange (3) over studs with the starting thread at the 5 o’clock position and tighten bolts with 640~690N.m (470~510ft.lbs) torque.
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Instruction Manual for F1300/1600 Mud Pump 1.6.6. Valve Cover Install valve cover seal ring (18) into bore, and after grease the valve cover seal area and threads area, tighten the valve covers into place using a sledge hammer and bar. 1.6.7 Discharge Manifold API 5"...
Instruction Manual for F1300/1600 Mud Pump relief valve and the manifold. Pipe the discharge end of the relief valve directly into the mud pit with seamless steel pipe as few turns in the line as possible. If the turn must be made, the elbow should be over120º.
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Instruction Manual for F1300/1600 Mud Pump shield ○ 8 is used for lifting dampener assembly. Before assembly thoroughly clean ring groove, gasket ring ○ 1 and groove of mating flange and coat with grease. Lifting the dampener to the corresponding position of mud pump discharge line, screw nut (R4) with 950~1265N.m (700~935ft.lbs) torque.
The type of pressure system provided in each individual pump will govern the minimum stroke at which the pump can be operated. The pressure lubricating system of F-1300/1600 mud pump is shown in Fig.13, which can be operated at 25 strokes/minute (oil pressure is 0.035 Mpa;...
Instruction Manual for F1300/1600 Mud Pump 小齿圈 大齿圈 油泵齿轮 Fig. 13 NOTE: The pressure lubricating oil pump can be mounted on the external of drilling pump and driven by V-belt; or install the oil pump in the drilling pump driven by the gear ring. When an internally mounted oil pump is used, the direction of pinion shaft rotation should be as shown in Fig.
Instruction Manual for F1300/1600 Mud Pump Fig. 14 (1) Nipple (2) retainer (3) bolt (4) crosshead pin (5) oil passage 2.3 Pressure Lubrication System The pressure lubrication system, incorporating the oil pump for the F-series pumps, is shown in Figure 15: In this system, filtered oil is supplied to the pump through the suction filter (1) and is discharged from the pump into the manifold block (2) and nozzle (3A).
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Instruction Manual for F1300/1600 Mud Pump Fig.15 (1) Filter (2) Oil distributor (3) Oil line (3A) Spray nozzle (4) Main bearing oil line (4A) Oil distributor (5)Pressure gauge (6) Relief valve (7) Oil trough (8) Oil tube (9) Lubrication pump A pressure relief valve (6) is mounted to the oil distributor (2) to prevent excess pressure from damaging oil pump and drive.
– free service life that will be obtained. 2.4.1 Lubrication specifications: The lubricant refers to the nameplate on the side of the pump or “BOMCO Products Lubricant Use Guide”. These lubricants are the result of extensive long-term field tests and can validate to wear away (include gear, bearing and guild cross head).
Instruction Manual for F1300/1600 Mud Pump Sludge should be drained out of the pump in setting chamber located on the frame wall underneath the crosshead inspection doors. Check once each month; remove clean out covers on both sides of pump to drain oil with sludge from setting chamber.
Instruction Manual for F1300/1600 Mud Pump 3.1.5 Main bearing cover Remove the main bearing cover and check tightness of main bearing retainer blots, condition of the bearing rollers, etc. Clean and remove any sludge or foreign substance that might have accumulated at the bottom of the bearing area.
Instruction Manual for F1300/1600 Mud Pump Do not heat the bearings with a torch unless it is the only possible means available. When it is necessary to use a torch, it should be used only by an experienced welder or mechanic. Hold the torch at least 150mm (6 inches) away from the bearing and keep the torch moving at all times.
Instruction Manual for F1300/1600 Mud Pump When installing the pinion shaft assembly on the pump, observe the following precautions: Insure pinion bearing carrier gasket (1) and oil seal carrier gasket (2) are in place and in good condition. When installing the bearing sleeve (3) and the cover (4), make oil collecting groove face to (7) and correctly align with oil return bore.
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Instruction Manual for F1300/1600 Mud Pump Fig.18 (1) Cover (2) Bolt (3) Retainer ring (4) Bolt (5) Bearing retainer ring (7) Retainer ring (8) Bolt (8A) Inner hex bolts (9) Main bearing (10) Right bearing sleeve (11) Left bearing sleeve (12) Outer retainer ring (13) Connecting rod bearing (14) Inner retainer ring (15) Bolt (16) Main bearing retainer (17) Inner race retainer (18) Bolt (19) Crosshead bearing 1) Install gear ring and check run-out.
Instruction Manual for F1300/1600 Mud Pump should not be intermixed. 4) Install the inner race of the crosshead bearing on the crosshead pin and mark respective items (like 1,2,3 or left/mid/right) according to their positions. Remove all nicks and burrs before shrinking race into place.
2) If old guides are to be reused, inspect the friction surfaces for wear and scoring streaks. Otherwise it should be replaced. NOTE: For F-1300/F-1600 upper and lower crosshead guides are NOT interchangeable. The lower guide places the crosshead on frame centerline, and upper guides are machined to afford proper clearance between crosshead and upper guide.
Instruction Manual for F1300/1600 Mud Pump 3.7 Installing of Crosshead The crossheads in the pumps can be installed through the front (fluid end) or back end of the crosshead guide. Refer to Fig.20, when installing crossheads, and observe the following precautions: Fig.20 1) Thoroughly clean all dirt or contamination and remove all burrs or rough edges from OD of the crosshead, crosshead pin bores, and inner bore of crosshead guide.
Instruction Manual for F1300/1600 Mud Pump 3) Rotate pump to extreme rear of stroke and take measurement again at the same place. Compare these measurements to the ones taken at the front of the stroke to determine if crosshead is running horizontally.
Instruction Manual for F1300/1600 Mud Pump The fluid end assembly for these triplex pumps consists of three forged cylinder, complete with liner, valve pot covers and cylinder heads, a suction manifold, and a discharge manifold. 3.9.1 Fluid Cylinder See Fig.22 for the structure of cylinder and dimension data in table 5. The three separate fluid cylinders (1) connect metal –to-metal with the power end frame through retainer studs (2);...
Fig.22 (1) Cylinder (2) Bolt (3) Suction pipe (4) O ring (5) Bolt (6) Discharge pipe (7) O ring (8) Bolt (9) Cylinder head flange (10) Bolt 3.9.2 Suction Manifold The suction manifold (3) bolts to each cylinder block and seal the flange connection face through the 0-ring.
Instruction Manual for F1300/1600 Mud Pump 3.9.4 Cylinder Head flange A replaceable cylinder head flange (9) is screwed on the face of the cylinder blocks. The flange must make up metal-to-metal with face of cylinder blocks in order for the axis vertical of the end face and cylinder.
Instruction Manual for F1300/1600 Mud Pump The purpose of preheating is to expand the area being repaired so that as the cooling process takes place, the welded area and the preheated area will cool more uniformly. Heat cracking during eliminating weld also prevents hard spots from forming between the base metal and the welding by eliminating a thermal shock as the weld is being applied.
Seat neck seal of bladder on shell port; meantime coat grease on neck inside. 7) Assembly the cover (Item 5). 8) Tighten nuts (Item R2) with the torque 1625-2170N.m (1200-1600ft.lbs). 9) Charge following Item1.7.2. 3.13 Approximate Weights of F-1300/1600 Pump Assemblies Fluid NAME Pinion Crank...
Instruction Manual for F1300/1600 Mud Pump 9) Loose piston bar clamp every day and check if clamp conical face, piston bar and mid tension bar connecting face are clean, then rotate the piston bar a quarter of one circle to tighten, which makes the wear face of piston bar evenly distributed and prolongs the service life of piston and liner.
Instruction Manual for F1300/1600 Mud Pump 4.5 Matters need attention in Maintenance 1) Before tightening the mid extension rod and piston rod, the matched taper face should be cleaned. 2) When changing the liner, the liner seal ring should be changed as well. 3) In winter after stopping the pump, the mud in the valve compartment and liner should be discharged and cleaned completely.
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Instruction Manual for F1300/1600 Mud Pump valve spring, change the damaged one. Check if the locknuts of piston are corrosive or damaged. Change if they are Weekly damaged (normally, change after using three times). Weekly Check the filter screen of lubricating system. Clean it if it is plugged. Weekly Loosen the plug of drain flange, discharge the dirt and water in the oil pool.
Instruction Manual for F1300/1600 Mud Pump Fig.24 Maintenance checkpoints Note: Daily Maintenance: 1-12 Weekly Maintenance: 13-18 Monthly Maintenance: 19-22 Yearly Maintenance: 23-28 Troubleshooting During the running of the pump, if there are troubles, the reason should be found and the trouble should be solved in time, otherwise, they will affect the normal working of the pump.
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Instruction Manual for F1300/1600 Mud Pump become sealed off and the air gets charging piping or change the discharge reduces or no mud into the pump. gasket. discharged. 2. The suction filter screen is 2. Stop the pump and clean the plugged.
Instruction Manual for F1300/1600 Mud Pump reasons should be found according to the trouble spot. After troubleshooting, the pump can run normally. Matters need attention for storage 1) When the pumps are not used for a long time, they should be stored. 2) Before storing, clean it carefully, empty each part of fluid end and clean it with water.
Grease SHC shaft ~ lithium base grease Cardan shaft) * IADC(International Association of Drilling Contractor)recommend to use. 9. F-1300/1600 Mud Pump Parts Content Parts Content Drawing List Drawing description Drawing No. or Part No. F-1300/1600 General Assembly AH13010200 / AH16010200...
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Instruction Manual for F1300/1600 Mud Pump F-1300/1600 Spare Parts List F-1300/1600 Tool List F-1300/1600 Mud Pump General Assembly 11 43 54 6 56 17 8 36 B向...
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F-1300/1600 Spare Parts List Item Description Drawing No. Spare parts AH1301021100 Oil seal 9.125″×10.375″×0.625″ AH1301010311 O-ring Φ190×3.55(GB3452.1) 530301011900035000 O-ring Φ160×7(GB3452.1) 530301011600070007 Double lip oil seal 5″×6.25″×0.625″ AH1301010406 O-ring Φ95×5.3 (GB3452.1) 530301010950053007 Valve cover seal ring AH1301010510 Liner seal AH1301010512 Cylinder head seal AH1301010508 O-ring Φ200×7 (GB3452.1)...
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