BAHR Modultechnik LSZ 60 Installation Instructions Manual

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LSZ 60

LSZE 60

Installation Instructions

LSZ 60 / LSZE 60

Bahr Modultechnik GmbH

Nord-Süd-Straße 10a

D-31711 Luhden

Postfach 1127

D-31703 Bad Eilsen

www.bahr-modultechnik.de

Installation

Instructions

Telefon +49 (0) 5722 - 9933-0

Telefax +49 (0) 5722 - 9933-70

info@bahr-modultechnik.de

06.02.2014

Page 1

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Summary of Contents for BAHR Modultechnik LSZ 60

Page 1 Installation LSZ 60 LSZE 60 Instructions Installation Instructions LSZ 60 / LSZE 60 Bahr Modultechnik GmbH Postfach 1127 Nord-Süd-Straße 10a Telefon +49 (0) 5722 - 9933-0 D-31711 Luhden D-31703 Bad Eilsen Telefax +49 (0) 5722 - 9933-70 www.bahr-modultechnik.de info@bahr-modultechnik.de 06.02.2014...
Page 2 7.1 Liability 7.2 Product monitoring 7.3 Language of the installation instructions 7.4 Copyright 8. Parts lists / Exploded Drawings 8.1 Parts Lists / Expoloded Drawings LSZ 60 8.1.1 Parts Lists / Expoloded Drawings LSZE 60 8.2 Lubricants 06.02.2014 Page 2...
Page 3: Safety Notes
1.1 Safety Notes Bahr Modultechnik GmbH built this state of the art positioning system in accordance with all current safety regulations. Nevertheless this positioning system may cause hazards to persons or property if it is used inappropriately or not as intended by the manufacturer or if the safety precautions are not observed.
Page 4: Special Safety Precautions
- In case of a diagonal or vertical mounting position of the positioning system, the carriage must always be secured against fall down (e. g. during mounting, dismantling, maintenance and repair work). - The transverse forces, torques and speeds determined by Bahr Modultechnik GmbH for this positioning system must not be exceeded.
Page 5: Safety Signs
Installation LSZ 60 LSZE 60 Instructions 1. Safety 1.3 Safety Signs These warning signs are safety signs warning the user against risks and dangers. Information in these Installation Instructions regarding particular hazards or dangerous situations in connection with this positioning system must be observed; non-compliance will lead to increased accident risks.
Page 6: General Notes
Installation LSZ 60 LSZE 60 Instructions 2. General Notes 2.1 Notes on these Installation Instructions These Installation Instructions only apply to the positioning system described here and are intended to be used as documentation by the manufacturer of the final product into which this incomplete machine will be incorporated.
Page 7 DIN EN ISO 12100 – 2 Safety of Machinery – Basic concepts, general principles for design Part 2: Technical principles and specifi cations Bahr Modultechnik GmbH undertakes to submit the technical documentation relating to the incomplete machine according to Appendix VII B of the Directive 2006/42/EC to the relevant national authorities upon justifi ed request (in hard copy form).
Page 8: Product Information
The linear units are manufactured with individual lengths according to your specifi cations. The width and height of the linear unit result from the selected size and design and can be looked up in the Bahr Modultechnik Catalogue. Get personally or by downloading www.bahr-modultechnik.de Choice of carriages: Pro Schlitten je 2 Stk.
Page 9: Forces And Torques
Installation LSZ 60 LSZE 60 Instructions 4. Product Information 4.3 Forces and torques LSZ 60 Forces and torques Size permitted dyn. Forces* 5000 km 10000 km 1410 3520 2500 (Nm) (Nm) (Nm) C (N) 7800 All forces and torques related to the following: Vorhandener Wert ≤1...
Page 10 Installation LSZ 60 LSZE 60 Instructions 5. Use/Operating Personnel 5.1 Intended Use The positioning system may be used only for linear moving and positioning of workpieces, assemblies, measuring devices or similar tasks of comparable nature in industrial plants. The linear unit must not be used in explosive atmospheres or in direct contact with foodstuffs, pharmaceutical or cosmetic products.
Page 11: Transport And Storage
- During transport and storage, impacts or hits on the shaft ends or driving journals must be avoided. Any damages due to transport or storage must be reported to the responsible person and Bahr Modultechnik GmbH imme- diately. The product must be checked for any visible and functional defects by qualified personnel. The start-up of damaged linear units is prohibited.
Page 12 Installation LSZ 60 LSZE 60 Instructions 6. Life Stages 6.2 General - Before installation, the corrosion protection at the shaft ends of the driven linear units must be removed. - Cleaning agents must be prevented from entering the bearings. - When installing transmission elements such as couplings or motor adapters, impacts or hits on the shaft ends and driving journals must be avoided in order to prevent the bearing from being damaged or becoming unbalanced.
Page 13 Installation LSZ 60 LSZE 60 Instructions 6. Life Stages 6.2.1 Locking Torques Locking torque guidance values for metric cylinder head screws ISO 4762 with 90% utilisation of the 0.2% yield strength, for a friction coefficient of 0,14. Dimensions Strength 8.8 Strength 10.9...
Page 14: Installation Of Optional Accessories
Installation LSZ 60 LSZE 60 Instructions 6. Life Stages 6.2.3 Installation of optional accessories Mechanical or inductive limit switches For details regarding the technical characteristics of the limit switches please see the catalogue. Ensure that the cable is laid in a safe way. Avoid damages to the cable e. g. due to small radiuses; this may lead to failure of the system. The cable must not enter the travelling path of the linear unit.
Page 15 Installation LSZ 60 LSZE 60 Instructions 6. Life Stages 6.2.4 Coupling/Motor Adapter/Motor The motor can be installed on the pulley with or without gears. To ensure that this positioning system does not cause a risk, the drive must be designed correctly.
Page 16 There are two methods to install the motor, either without gears or with a planetary gear. The manufacturing tolerance are very low, therefore we recommend buying the adapter directly from Bahr Modultechnik. Angular misalignments and misalignments with respect to the centre of the adapter can lead to serious damages at the coupling and the bearings.
Page 17: Normal Operation
All linear units are provided with the required lubricant quantity in the factory. Lubricant recommendation: see section 8.2 Lubricants Lubrication LSZ 60 / LSZE 60 In the carriage (2) are two greasing nipples (1) , where the runner blocks can be fi lled with an grease gun.
Page 18 Installation LSZ 60 LSZE 60 Instructions 6. Life Stages 6.5 Decommissioning/Dismantling Before starting any work on the linear unit, any electrical drives must be isolated. On linear units in diagonal or vertical mounting positions, the connecting rod must be secured against falling down when the drive is dismounted.
Page 19: Product Monitoring
7. Liability/Warranty 7.1 Liability Bahr Modultechnik GmbH does not accept any liability for damages or impairments which occur as a result of modifications of the construction of this positioning system by third parties or modifications of protection devices. Only original spare parts may be used for repairs and maintenance.
Page 20 8.1 Parts Lists / Exploded Drawings LSZ 60 Please see the parts lists for the standard naming of the parts as defined by Bahr Modultechnik GmbH as well as the corre- sponding installation positions on the linear axis. Please always indicate the name, the item No. and the quantity in your orders.
Page 21 8.1.1 Parts Lists / Exploded Drawings LSZE 60 Please see the parts lists for the standard naming of the parts as defined by Bahr Modultechnik GmbH as well as the corre- sponding installation positions on the linear axis. Please always indicate the name, the item No. and the quantity in your orders.
Page 22 8. Parts Lists / Exploded Drawings 8.2 Lubricants All Bahr Modultechnik GmbH products are delivered EX Works with standard lubrication. Subsequent lubrication intervals are dependent on hours run, degree of loading and environmental factors (wide temperature ranges, high humidity, aggressive environment etc.).

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Lsze 60