1. Manuals
  2. Brands
  3. GORBEL Manuals
  4. Switch
  5. Tarca I Series
  6. Installation, operation & maintenance manual

GORBEL Tarca I Series Installation, Operation & Maintenance Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
®
Installation, Operation,
& Maintenance Manual
I Series
IMPORTANT!
Tarca® Switch
DO NOT DESTROY
Gorbel
Customer Order No. / Serial No.
®
Gorbel
Dealer
®
Issued: 11/2018
Revised: 03/2019
Date
Month
Year

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Tarca I Series and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Summary of Contents for GORBEL Tarca I Series

  • Page 1 ® Installation, Operation, & Maintenance Manual I Series IMPORTANT! Tarca® Switch DO NOT DESTROY Gorbel Customer Order No. / Serial No. ® Gorbel Dealer ® Issued: 11/2018 Revised: 03/2019 Date Month Year...
  • Page 2 THIS PAGE INTENTIONALLY LEFT BLANK. 11/2018...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Introduction ..........................1 Models and Options ......................2 Installation Step 1 - Pre-assembly ........................ Step 2 - Attachment and Hole Layout ..................4 Step 3 - Mounting .........................5 Step 4 - SAFPOWRBAR® Wiring (Option) ..................6 Step 5 - Control Wiring (Option) ....................7 Step 6 - Motorized Operator (Option) ..................
  • Page 4 THIS PAGE INTENTIONALLY LEFT BLANK. 11/2018...

  • Page 5: Introduction

    Gorbel Inc. assumes no responsibility for adequacy or integrity of the mounting surfaces or the structure that the crane may be mounted to. Gorbel Inc. will not be liable for any loss, injury or damage to persons or property, nor for damages of any kind, resulting from the failure or defective operation of any materials not supplied directly by Gorbel Inc.

  • Page 6: Models And Options

    MODELS AND OPTIONS Part Number: P T . S W I T C H . K I T - I - 5 0 0 0 - R - M - 4 6 0 - H - 4 - G Track Series: Paint: See Runway Section of G = Gray Green...

  • Page 7: Step 1 - Pre-Assembly

    • Check packing list to make sure correct quantity of parts is included. Any missing items should be noted and reported to a Gorbel® dealer. • Tools and materials typically needed to assemble switch are as follows: •...

  • Page 8: Step 2 - Attachment And Hole Layout

    STEP 2 - ATTACHMENT AND HOLE LAYOUT Attachment to support structure via 3/4” Grade A325 bolts. 3” long bolts are included. Hardened washers and Anco lock-nuts are included and must be used. Maximum 1-3/8” structural member thickness. Layout and drill holes in support structures 13/16” nominal. 15/16” maximum hole diameter per AISC.

  • Page 9: Step 3 - Mounting

    STEP 3 - MOUNTING Shim frame to level the underside of the outer frame to prevent racking/twisting (shims included). Verify frame is square by checking diagonals. Torque frame attachment hardware to 260 lb ft, Turn-of-Nut method is acceptable If beams are not factory prepped, end prep incoming beams. Additional parts required from factory (see Appendix A on pages 11-14 for detail).

  • Page 10: Step 4 - Safpowrbar® Wiring (Option)

    STEP 4 - SAFPOWRBAR® WIRING (OPTION) Prior to installing SAFPOWRBAR on monorail beams, flare/prep bar ends. Refer to diagram 4A for flaring procedure. Gap between bar ends should be adjusted to 1/2”. It may be necessary to adjust the position of the bars to ensure smooth traversing of the shoes. Refer to diagram 4B for finished bar layout.

  • Page 11: Step 5 - Control Wiring (Option)

    STEP 5 - CONTROL ENCLOSURE (OPTION) Note: 208/230 VAC 3 phase 60 Hz or 460, 575 VAC 3 phase 60 Hz offered as standard. Control voltage is 120 VAC, if supplied by Gorbel. Controls are factory set. Do not adjust without consult- ing factory.

  • Page 12: Step 6 - Motorized Operator (Option)

    STEP 6 - MOTORIZED OPERATOR (OPTION) Traversing speed is fixed and not adjustable. Always verify: • Incoming power phases are wired correctly • Motor turns in correct direction • Limit switches stop motor It may be necessary to swap two legs of wiring if motor runs in reverse. WARNING Running motor in reverse direction may cause permanent damage to clutch/motor/controls, therefore voiding warranty.
  • Page 13 STEP 6 - MOTORIZED OPERATOR (OPTION) (CONTINUED) Adjusting limit switches: 1. Locate limit switches. See diagram 6C (3-way switch shown). 2. Adjust the middle (plunger) limit switch first for 3-Way only (skip to step 3 for 2-Way motorized switches). a. See diagram 6D. Loosen both screws holding the limit switch tab in place.

  • Page 14: Step 7 - Pneumatic Operator (Option)

    STEP 7 - PNEUMATIC OPERATOR (OPTION) Route 1/4” NPT air hose (by others) to inlet of FR. 80-120 psi supply required. 1.2 CFM maximum consumption. Regulator and controls are factory set. Do not adjust without consulting factory. STEP 8 - MANUAL OPERATOR (OPTION) Cut chains to desired height and install handles using included chain connectors.

  • Page 15: Appendix A - Beam End Prep Diagrams

    APPENDIX A - BEAM END PREP DIAGRAMS 11/2018...
  • Page 16 APPENDIX A - BEAM END PREP DIAGRAMS (CONTINUED) 11/2018...
  • Page 17 APPENDIX A - BEAM END PREP DIAGRAMS (CONTINUED) 11/2018...

  • Page 18: Appendix A - Beam End Prep Diagrams

    APPENDIX A - BEAM END PREP DIAGRAMS (CONTINUED) 11/2018...

  • Page 19: Appendix B - Wiring Diagrams

    APPENDIX B - WIRING DIAGRAMS 2-Way Motorized Schematic 11/2018...
  • Page 20 APPENDIX B - WIRING DIAGRAMS (CONTINUED) 3-Way Motorized Schematic 11/2018...
  • Page 21 APPENDIX B - WIRING DIAGRAMS (CONTINUED) 2-Way Pneumatic Schematic 11/2018...

  • Page 22: Appendix B - Wiring Diagrams

    APPENDIX B - WIRING DIAGRAMS (CONTINUED) 3-Way Pneumatic Schematic 11/2018...

  • Page 23: Crane Operator / Start Up Instructions

    CRANE OPERATOR INSTRUCTIONS Overhead Patented Track cranes generally handle materials over working areas where there are personnel. Therefore, it is important for the Crane Operator to be instructed in the use of the crane and to understand the severe consequences of careless operation. It is not intended that these suggestions take precedence over existing plant safety rules and regulations or OSHA regulations.

  • Page 24: Limited Warranty

    Cancellations: If it becomes necessary for the Purchaser to cancel this order wholly or in part, he shall at once so advise Gorbel in writing. Upon receipt of such written notice all work will stop immediately. If the order entails only stock items, a flat restocking charge of 15% of the purchase price will become due and payable by Purchaser to Gorbel.

  • Page 25: Inspection And Maintenance Schedule

    PERIODIC INSPECTION AND LUBRICATION RECOMMENDATIONS The following is a checklist to be followed in performing periodic inspections and preventative maintenance on Gorbel® Tarca® Systems. It is intended that this checklist be supplemented with any additional instruction sheets and maintenance manuals sent with each job.
  • Page 26 TRACKS, RUNWAYS & HANGERS COMPONENT MAINTENANCE FREQUENCY Top Hanger Bracket/ Check that lock washers are compressed and nuts tightened to Every 1,000 hours Beam Clips/ manufacturer’s specifications. or 6 months Threaded Rod Lower Hanger Check that lock washers are compressed and nuts tightened to Every 1,000 hours Bracket manufacturer’s specifications.
  • Page 27 TROLLEY & CARRIERS COMPONENT MAINTENANCE FREQUENCY Structural Frame & Every 2,000 hours Check for incipient cracks in welds and castings. Check for loose bolts. Load Bars or yearly Check for loose or missing set screws or lock pins. Grease spherical Eye Bolts, bearing housing monthly through grease fitting or repack with clean Suspension Pins &...
  • Page 28 Phone: (800) 821-0086 This product can expose you to chemicals, including acrylonitrile, Fax: (800) 828-1808 which are known to the State of California to cause cancer. For E-Mail: info@gorbel.com more information go to: http://www.gorbel.com ©2018 Gorbel, Inc. www.P65Warnings.ca.gov All Rights Reserved 11/2018...

Table of Contents