WESCO NAVY WMA504EP Manual
  1. Manuals
  2. Brands
  3. WESCO NAVY Manuals
  4. Washer
  5. WMA504EP
  6. Manual

WESCO NAVY WMA504EP Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the WMA504EP and is the answer not in the manual?

Questions and answers

Summary of Contents for WESCO NAVY WMA504EP

  • Page 45: Table Of Contents

    1. TABLE OF CONTENTS 1. TABLE OF CONTENTS ....................1.1. MODEL IDENTIFICATION .......................... 5 2. WARNINGS AND SYMBOLS ..................2.1. WARNINGS..............................6 2.2. SYMBOLS USED ............................7 3. BASIC DESCRIPTION OF CONTROLS ................. 3.1. GENERAL ..............................9 3.2. SPECIFIC ..............................10 3.3.
  • Page 46 7. PRE-PROGRAMMED PROGRAMS ................7.1. LEGEND..............................65 7.2. WASH PROGRAMS (FOR THREE WATER TYPES: COLD SOFT, COLD HARD, HOT) ......66 ❑ WASH PROGRAM 1: HOT WASH INTENSIVE - 90° C................66 ❑ WASH PROGRAM 3: COLORED WASH INTENSIVE - 40° C..............68 ❑...

  • Page 47: Warnings And Symbols

    2. WARNINGS AND SYMBOLS 2.1. WARNINGS BEFORE OPERATING A MACHINE CONTROLLED BY AN ELECTRONIC PROGRAMMER, READ THIS MANUAL. INCORRECT USE CAN RESULT IN SERIOUS INJURIES OR DAMAGE TO THE MACHINE CONTROLS. IGNORING INSTRUCTIONS CAN CAUSE AN INCORRECT MACHINE FUNCTION, WHICH MAY RESULT IN INJURIES OR MACHINE AND/OR LINEN DAMAGES.

  • Page 48: Symbols Used

    2.2. SYMBOLS USED ❑ BUTTONS Hidden navigation Hidden navigation button RIGHT button LEFT START (ADVANCE function for the OPL version) CONFIRM THE SELECTION (ENTER) CANCEL THE SELECTION MOVE UP MOVE DOWN SELECTION OF ADDITIONAL FUNCTIONS...

  • Page 50: Basic Description Of Controls

    3. BASIC DESCRIPTION OF CONTROLS 3.1. GENERAL ❑ THE CONTROL OFFERS: 15 pre-programmed programs. Control of signal voltages for external pumps or liquid supply dispensers. Redistribution of the garments to avoid imbalance. Automatic temperature balance during the water fill process. Setting the machine options and configuration.

  • Page 51: Specific

    3.2. SPECIFIC ❑ The PROGRAM Menu is designated for: the creation of a specific name for a wash program. the creation and implementation of a new wash program step by step. editing a wash program step by step. inserting and deleting steps in the wash program. copying a wash program.

  • Page 52: Entering And Changing Values Utilizing The Control Keypad

    ❑ The PAYMENT Menu is designated for: Selection of the payment mode Setting the value of coins and currency Setting the prices of programs (including special prices) Disabling (blocking) of programs Optional functions Type of displaying the program information 3.3. ENTERING AND CHANGING VALUES UTILIZING THE Control KEYPAD 3.3.1.

  • Page 53: How To Get Into The Setup Mode

    3.4. HOW TO GET INTO THE SETUP MODE 1. Press the buttons LEFT and FUNCTION SELECTION at the same time. 2. Release the LEFT button and then, after one second, release the FUNCTION SELECTION button. 3. The display shows Service Info. 4.
  • Page 54 15 Wash Programs - 99 Steps Program 1 Program 2 Program 3 Program 15 Name Prog Name Prog Name Prog Name Prog Step 1 Step 1 Step 1 Step 1 Wash Wash Wash Wash Sequence Sequence Sequence Sequence Drain/ Drain/ Drain/ Drain/ Extraction...

  • Page 55: The Creation Of A Wash Program

    3.5. THE CREATION OF A WASH PROGRAM A Wash Program is built up step by step. Each step always consists of a Wash sequence and a Drain/Extraction sequence. ❑ Programming the Wash sequence : First choose the type of Wash sequence. PREWASH WASH COOLDOWN...

  • Page 56: Programming The Functions

    ❑ Programming the Drain sequence : After programming the Wash sequence, next program the Drain/Extraction sequence. DRAIN EXTRACTION No DRAIN STATIC DRAIN REVERSING DRAIN Then program all the related functions of the Drain/Extraction sequence. The available functions are : Sequence Time (length of step ) Speed Drain valve 1 - 2 As you will notice it’s also possible to skip a sequence between two other sequences by...
  • Page 57 3.6. PROGRAMMING THE FUNCTIONS ❑ Limits To ensure the correct functionality of the washing machine you have to program values within certain limits. If you program a value that falls below the minimal or above the maximal programmable limit then the new value will not be accepted and the previous value stays valid. ❑...
  • Page 58 ATTENTION! FOR MACHINES WITH LIQUID SUPPLY PUMPS, DIRECT WATER INLET VALVE 7 MUST BE PROGRAMMED BECAUSE THE LIQUID IS ADDED AT THE DIRECT WATER INLET CHANNEL. FOR WASHING MACHINES WITH WATER RECYCLING, THE WATER RECYCLING SUPPLY MUST BE CONNECTED TO INLET VALVE 5 OR 7. ❑...
  • Page 59 Programmable water level units related to the amount of water in the tub – Cabinet Hardmount models Machine type 105L 135L 180L 240L 280L 11,6 10,9 10,5 14,5 13,6 10,5 12,5 14,3 16,9 12,5 15,5 16,6 20,3 20,3 ➀ 14,5 ➀...
  • Page 60 Minimum Normal Low Normal High Maximum Machine type programmable Level Level programmable level level Default value Default value Cabinet Hardmount 105L 135L 180L 240L 280L Tab.3.6.A. Programmable water Level...
  • Page 61 Low spin Wash Speed Spin Speed Speed Machine type default default locking default Cabinet Hardmount 91-149 105L 91-149 135L 91-149 180L normal spin 91-149 240L normal spin 91-149 280L normal spin 91-149 180L medium spin 91-149 240L medium spin 91-149 280L medium spin 91-149 Tab.3.6.B.
  • Page 62 ❑ Programming the Wash Speed Standard reversing wash speed is between ≅ 40 and 50 RPM. (≅ Verify exact value at table 3.6.B.) For some special applications the drum should only turn very slowly. - Speed Limits The minimum programmable wash speed is 10 RPM. The maximum programmable wash speed is 40 - 60 RPM, depending on machine size.
  • Page 63 ❑ Programming the Motor On and Off times for Reversing The standard Reversing Motor On and Off times at Wash speed is 12 Seconds On and 3 Seconds Off. For Delicates and Woolens it’s recommended to program a gentle wash action with a Reversing On time of 3 Seconds and an Off time of 12 Seconds.

  • Page 64: Initializing The Machine

    4. INITIALIZING THE MACHINE Initializing the machine goes in four steps: 1. Install the machine mechanically. (See Installation Manual) 2. Select the machine specific settings in the Configuration Menu. 3. Select the operator specific settings in the Initialization Menu. 4. Adjust standard Programs or create new Programs at the Program Menu. ATTENTION! THE INITIALIZATION SHOULD BE PERFORMED BY QUALIFIED PERSONNEL ONLY.
  • Page 65 Switch the machine to the setup mode (see chapter 3.4.). The Main menu is now available. The Initialization Menu is the first Menu. Press the ENTER button to make your selection. Now you will see the first menu item. By pressing the ARROW DOWN or UP button you can select the menu items one by one. ! "...
  • Page 66 !" ! * ++ % & ! * ++ % !" % & # , - 01 * 21 34 " 1 * $1 5 & !1 * +1 - 81 - '9 !:) Attention! If 99 minutes has been selected, NO error message will be generated at all, even if the heating time exceeds 99 minutes.
  • Page 67 Attention! If 99 minutes has been selected, NO error message will be generated at all, even if the heating time exceeds 99 minutes. The machine will only stop filling when the programmed water level has been reached. ' " " Attention! It's strongly recommended that the heating power of the steam installation has enough power to heat the bath...
  • Page 68 " ! "# "!" " ! "# % & ! "# ()*+ &' • To avoid mechanical temperature shock and to extend the life time of your washing machine, after a hot wash, cold water is injected bit by bit. As a result at the end of the hot wash, the temperature will be lowered to about 65°...

  • Page 69: Configuration Menu

    4.2 CONFIGURATION MENU This electronic wash computer has been specially constructed for a wide range of washing machines. For that reason it must be individually set up with important parameters for various machine types. Basic machine adjusting is made in the factory. WARNING! ONLY A QUALIFIED TECHNICIAN SHOULD CHANGE THE CONFIGURATION SET UP.
  • Page 70 Attention! Reset Defaults must (only) be executed for each new installed wash Computer and after selecting a new machine type, to ensure correct EEPROM memory configuration! (just by selecting another machine type the default settings are not reloaded) Attention! By changing the machine type the wash programs kept in EEPROM memory are not changed.
  • Page 71 Attention! The washing machine can only operate correctly if the right inverter (same as washing machine) has been set in the Configuration menu. " " & Attention! The washing machine can only perform properly if the inverter contains the right list of inverter parameters. By the wash computer it is possible to load the list of parameters in the inverter.
  • Page 72 Depending on this selection other inlet valves will be suggested at the final rinse sequence. Depending on this selection other inlet valves will be programmed when the standard programs are loaded. "# $ & & & & & & & "...
  • Page 73 & " ' ()* . - /** Attention! If 2 or more machines have the same Communication Address the communication network will not function properly.

  • Page 74: Advanced Menu

    4.3 ADVANCED MENU Some special wash computer applications are only accessible by the Advanced Menu. In the advanced menu you can find the not frequently used, optional and special applications. ❑ HOW TO GET INTO THE ADVANCED MENU The Advanced menu can only be accessed when the machine is in standby (the power is switched on, but no program is started).
  • Page 75 ❑ HYGIENIC CYCLE MENU A. Strict Temperature Control In normal operation, the washing machine heating system works with a temperature control hysteresis below the programmed target temperature value. This corresponds with line 1 at the fig.4.3. Some washing machine operators want a strict temperature control in case of hygienic wash cycles. Example: this means when 70°...
  • Page 76 ❑ PROGRAM MODE LOCK MENU The access to the Program Mode can be locked by a password. It means that without password you can't have access to the Main Menu Screen. Attention! The Password will not be requested if it has not been set. ❑...
  • Page 77 ❑ DATA EXPORT/IMPORT "#$% "#$% "#$% "#$% &...

  • Page 78: Payment Menu

    4.4. PAYMENT MENU The payment menu serves the purpose of setting the payment mode of the machine, values of coins, prices of programs and optional special functions. ❑ HOW TO ENTER THE PAYMENT MENU You can only enter the Payment Menu when the machine is in the standby state (it is connected to the power supply but no program is running).
  • Page 79 "" "" " "" "" " & !" " # # $ & " !" # ! # !"...
  • Page 81 4.4.1 SELECTION OF PAYMENT MODE : Machine without a payment system (OPL). Coin : Machine with a coin selector (including electronic - see chapter 11). External: External payment unit that operates with free contacts (relay). Comm1 : External payment unit that operates directly through Network Communication. Comm2 : External payment unit that operates directly through Network Communication.

  • Page 83: Programming

    5. PROGRAMMING 5.1 GENERAL Specific functions have been implemented in the wash computer to allow a detailed programming. ❑ Functions for the complete program. - Program Number : Selecting the wash Program. - Name : Insert or Modify the Name for the Program. - View : Inspecting the Program settings without making changes.

  • Page 84: Step ➁ : Program Functions

    Press the ENTER button to confirm your selection. Go to ➁ 5.3. STEP ➁ : PROGRAM FUNCTIONS " &$ " &$ ! '&$ " ("...
  • Page 85 " " " In the Advanced Menu, it is possible to lock - unlock each wash program individually. If a program is locked, a sign “Locked” is displayed in brackets next to the program number and it is not possible to change the wash programs. Only the View function will be functional and the other functions to adjust the program will be disabled.

  • Page 86: Step ➂ : Program Step Function

    5.4. STEP ➂ : PROGRAM STEP FUNCTION " &...

  • Page 87: Step ➃ : Programming The Wash Part

    5.5. STEP ➃ : PROGRAMMING THE WASH PART STEP Step number Program number Wash Spin part + name Menu Value menu Position Original Limits item item menu item value menu item This paragraph gives a detailed explanation about programming the Wash Sequences. Each program step contains a wash part and a drain/spin part.
  • Page 88 ❑ SELECTING THE WASH PART • If you have selected Add Step, Edit Step or Insert Step, you have to select the wash sequence now. • Depending on the machine type, with top or front soap dispenser, you have more or less sequences available. Wash Prewash | Cooldown | Rinse |...
  • Page 89 (The suggested default values can be adjusted at the Initialization menu) (for 0 Minutes the Prewash sequence will be skipped) (programmable in steps of 0,5 Minutes) " ! " ) * + " " " " & $ '' " "...
  • Page 90 ❑ THE WASH SEQUENCE Wash Prewash | Cooldown | Rinse | Last Rinse | Soak | Spray | No wash Attention! If you insert other inlet valves than the suggested ones, problems can occur at the water fill process. ! " # $%&...
  • Page 91 ❑ THE COOLDOWN SEQUENCE Cooldown Prewash | Wash | | Rinse | Final Rinse | Soak | Spray | No wash • After a Hot wash you can program a Cool-down Sequence to avoid temperature shock and shrinking of the garments. •...
  • Page 92 ❑ THE RINSE SEQUENCE Rinse Prewash | Wash | Cooldown | | Final Rinse | Soak | Spray | No wash • No temperature can be programmed as a Rinse is only dedicated for cold water. Attention! If you insert other inlet valves than the suggested ones, problems can occur at the water fill process.
  • Page 93 ❑ THE FINAL RINSE SEQUENCE Final Rinse Prewash | Wash | Cooldown | Rinse | | Soak | Spray | No wash • No temperature can be programmed as a Last Rinse is only dedicated for cold (hard) water. (3 inlets) Attention! (2 inlets) If you insert other inlet valves than the suggested ones,...
  • Page 94 ❑ THE SOAK SEQUENCE Soak Prewash | Wash | Cooldown | Rinse | Final Rinse | Spray | No wash Attention! If you insert other inlet valves than the suggested ones, problems can occur at the water fill process. ! " # $%&...
  • Page 95 ❑ THE SPRAY SEQUENCE Spray Prewash | Wash | Cooldown | Rinse | Final Rinse | Soak | | No wash • Water or Liquid is injected at Distribution or Low Spin Speed • No standard water inlets can be programmed in this function. •...

  • Page 96: Step ➄ : Programming The Drain Step

    5.6. STEP ➄ : PROGRAMMING THE DRAIN STEP This paragraph gives a detailed explanation about programming the Drain/Extraction Sequences. After programming the wash step, the drain/extraction step still has to be programmed. ATTENTION! YOU DON’T HAVE TO PROGRAM A DRAIN SEQUENCE BEFORE AN EXTRACTION SEQUENCE AS THE WATER WILL AUTOMATICALLY BE DRAINED AT THE EXTRACTION SEQUENCE ❑...

  • Page 99: Operation Menu

    6. OPERATION MENU 6.1. STARTING UP ATTENTION! BEFORE STARTING UP THE FIRST TIME, BE SURE THAT THE MACHINE IS WELL INSTALLED. SEE INSTALLATION MANUAL. MAKE SURE THAT THE CONFIGURATION AND INITIALIZATION MENU HAVE THE RIGHT SETTINGS. SEE CHAPTER 4. 6.2. SWITCHING ON THE POWER The display lights up when you switch on the power.

  • Page 100: Selection Of A New Program After The Original Program Has Started

    6.6. SELECTION OF A NEW PROGRAM AFTER THE ORIGINAL PROGRAM HAS STARTED It sometimes happens that you press the “START” button before you select the correct program number. This is not a problem. You can still select a different program number. Use the navigation buttons UP and DOWN to choose the required program.

  • Page 101: Wash Time

    6.9. WASH TIME Once the program has been started, the remaining cycle time is displayed. The clock symbol indicates whether the time of the running cycle is being counted down or not. If the clock symbol is not flashing, it means that the cycle time is not being counted down. The time for which the symbol is not flashing is the extra time.

  • Page 102: Cooldown Function

    When „Wait for Temperature“ (Wait for Heat) is selected: - The machine will heat until the programmed temperature is reached. The programmed time of the wash sequence will only start counting down from the moment that the target temperature was reached. ATTENTION! WHEN THE MACHINES DO NOT HAVE ELECTRICAL OR STEAM HEATING NO „WAIT FOR TEMPERATURE“...

  • Page 103: How To Handle Failure Messages

    6.18. HOW TO HANDLE FAILURE MESSAGES When a failure has been detected by the Wash Computer, a failure message is generated to inform the operator about the problem. : The Program number : The Step number Err ZZZ : The error number Fault Message : The name of the error message At the upper line, the program number and step number of the interrupted program are...

  • Page 104: How To Handle Power Interruptions

    6.19. HOW TO HANDLE POWER INTERRUPTIONS See Installation, maintenance and user's manual. 6.20. THE INFO AND SERVICE INFO BUTTONS 6.20.1. THE INFO BUTTON OPL machines: If you want the information on the selected program to be displayed, press the INFO button. A detailed overview of program steps is shown.

  • Page 105: Pre-Programmed Programs

    7. PRE-PROGRAMMED PROGRAMS The Wash Computer contains 15 pre-programmed Standard Wash Programs. ATTENTION! THE PRE-PROGRAMMED PROCESSES ARE GIVEN AS AN EXAMPLE ONLY. FOR THE CREATION OF YOUR OWN WASH PROGRAMS, CONTACT YOUR SOAP SUPPLIER. 7.1. LEGEND ❑ WATER INLETS (VALVES) - Inlet Valve 1: Cold Soft Water Soap Dispenser Compartment „I“...

  • Page 106: Wash Programs (For Three Water Types: Cold Soft, Cold Hard, Hot)

    7.2. WASH PROGRAMS (FOR THREE WATER TYPES: COLD SOFT, COLD HARD, HOT) NOTE! WASH PROGRAMS FOR TWO WATER TYPES (COLD AND HOT) ARE THE SAME AS THE PROGRAMS FOR THREE WATER TYPES; THE ONLY DIFFERENCE BEING THAT THE INLET VALVE (7) ISN’T USED. ❑...
  • Page 107 ❑ WASH PROGRAM 2: WARM WASH INTENSIVE - 60°C Sequence Inlet Temp. Level Time R.P.M (x) Soap Supply Prewash / wash 1-5-7 30°C 5 min W (normal) 1=30” Step 1 Spin 1 min Main wash 2-3-6-8 60°C 10 min W (normal) 2=30”...

  • Page 108: Wash Program 3: Colored Wash Intensive - 40°C

    ❑ WASH PROGRAM 3: COLORED WASH INTENSIVE - 40°C Sequence Inlet Temp. Level Time R.P.M (x) Soap Supply Prewash / wash 1-5-7 30°C 5 min W (normal) 1=30” Step 1 Spin 1 min Main wash 2-3-6-8 40°C 10 min W (normal) 2=30”...

  • Page 109: Wash Program 5: Woolens - 15°C

    ❑ WASH PROGRAM 5: WOOLENS - 15°C NO PREWASH Sequence Inlet Temp. Level Time R.P.M (x) Soap Supply Main wash 15°C 6 min W (gentle) 2=30” Step 1 Drain 30 s Rinse 1 1-2-7 2 min W (gentle) Step 2 Drain 30 sec Rinse 2...

  • Page 110: Wash Program 7: Warm Wash - 60°C

    ❑ WASH PROGRAM 7: WARM WASH - 60°C NO PREWASH Sequence Inlet Temp. Level Time R.P.M (x) Soap Supply Main wash 2-3-6-8 60°C NL (1) 20 min W (normal) 2=30” Step 1 Drain 30 s Rinse 1 1-2-7 4 min W (normal) Step 2 Spin...

  • Page 111: Wash Program 9: Bright Wash - 30°C

    ❑ WASH PROGRAM 9: BRIGHT WASH - 30°C NO PREWASH Sequence Inlet Temp. Level Time R.P.M (x) Soap Supply Main wash 2-3-6-8 30°C NL (1) 20 min W (normal) 2=30” Step 1 Drain 30 s Rinse 1 1-2-7 4 min W (normal) Step 2 Drain...

  • Page 112: Wash Program 11: Eco Warm Wash - 60°C

    ❑ WASH PROGRAM 11: ECO WARM WASH - 60°C NO PREWASH Sequence Inlet Temp. Level Time R.P.M (x) Soap Supply Main wash 2-3-6-8 55°C EH (1) 14 min W (normal) 2=30” Step 1 Drain 1 min Rinse 1 1-2-7 EL (2) 4 min W (normal) Step 2...

  • Page 113: Wash Program 13: Eco Bright Wash - 30°C

    ❑ WASH PROGRAM 13: ECO BRIGHT WASH - 30°C NO PREWASH Sequence Inlet Temp. Level Time R.P.M (x) Soap Supply Main wash 2-3-6-8 30°C EH (1) 14 min W (normal) 2=30” Step 1 Drain 1 min Rinse 1 1-2-7 EL (2) 4 min W (normal) Step 2...

  • Page 114: Troubleshooting

    8. TROUBLESHOOTING 8.1. DISPLAY MESSAGES Various messages may appear on the display at the start, during or at the end of a washing cycle. In some specific cases, an acoustic signal will alert the operator. When an error occurs the machine will automatically go over to a safe state. With the diagnostic program you can determine the problem.

  • Page 115: How To Handle Fault Messages

    8.3. HOW TO HANDLE FAULT MESSAGES ATTENTION! CHECK IN THE MANUAL TO SEE WHAT PROBLEM THE ERROR MESSAGE CORRESPONDS WITH. ASK THE ASSISTANCE OF AN EXPERIENCED TECHNICIAN TO SOLVE THE PROBLEM. ALL THE SAFETY PRECAUTIONS MUST BE FOLLOWED BEFORE EACH INTERVENTION. You can overrule and erase fault messages by: pressing the INFO button pressing the STOP or ENTER button...
  • Page 116 ATTENTION! THE ERROR MESSAGE TOO HOT CAN ALSO APPEAR AT THE END OF A CYCLE EVEN IF NO FAILURE HAS OCCURED AS AN EXAMPLE, SUPPOSE A WASH PROGRAM WITH A HOT WASH. AFTER THIS HOT WASH SEQUENCE, NO SEQUENCE WITH A LOW WATER TEMPERATURE HAS BEEN PROGRAMMED.

  • Page 117: Overview

    8.4. OVERVIEW N° Failure message Failure Action Fault occurrence No Drain Drain failure Full Stop + tumble Draining sequence Whole cycle, revolutions Safety switch under the distribution Tilt Fault Full stop + tumble activated revolutions level. Safety switch activated during the transition from Imbalance Skip + continue...
  • Page 118 N° Failure message Failure Action Fault occurrence Drain failure at the Full stop + tumble Spray Sequence No Drain Sp Spray Sequence The Soap Supplies For Info only Wash step are running Out of Out of Soap Soap Service Due For Info only End cycle Service Due...

  • Page 119: Service Menu

    8.5. SERVICE MENU In the Service menu you have some extra utilities: The Software Version Number. An overview of the 20 last failure messages. Statistics for 10 general error messages. An overview of the input states. Switching On the Inverter for a technical intervention. Reset Cycle Counter and Statistics Error Messages.
  • Page 120 " ❑ FAULTS MENU (If no messages are displayed, this means that no Errors have occurred.) " " " (the statistics are reset by the „Reset Service Counts“ menu item in the toolbox menu) The List with Statistics: No Drain : E2 + E37 Door Switch : E6 + E7 + E8 + E9...
  • Page 121 ❑ TOOLBOX MENU The purpose of the Toolbox Menu is to give support at technical interventions. " " Attention! SPECIAL CARE HAS BEEN TAKEN AT THE INITIALIZATION OF THE PARAMETERS OF THE FREQUENCY INVERTER. THE MANUFACTURER IS NOT RESPONSIBLE FOR THE WRONG BEHAVIOR OF THE WASHING MACHINE IF THE OWNER HAS INSTALLED NEW PARAMETER SETTINGS IN THE INVERTER THAT DO NOT CORRESPOND WITH THE ORIGINAL SETTINGS AT THE FACTORY.

  • Page 122: Diagnostic Program

    8.6. DIAGNOSTIC PROGRAM The purpose of the diagnostic program is to test the wash machine functions one by one. ❑ HOW TO GET INTO THE DIAGNOSTIC MENU The Diagnostic menu can only be accessed when the machine is in standby (the power is switched on, but no program is started).
  • Page 123 ❑ TEST SEQUENCE Display test and door lock test Sensor test Motor test Water fill, heating and drain test BASIC Diagnostic Wash program Test Info Explanation Black display followed ➜ Door lock test (locks and unlocks 5 x the door) by a Text display.
  • Page 124 ❑ BASIC Diagnostic Wash program Sequence Supply Inlet Temp. Level Wash action Time R.P.M. Wash 2=30” 2-3-6-8 40°C A=12“ R=3“ 6 min Step 1 Drain 30 s Rinse 1 1-2-7 A=12“ R=3“ 1,5 min Step 2 Spin 1 min Final Rinse 3=30”...

  • Page 125: Problem Check List

    8.7. PROBLEM CHECK LIST Problem Cause Solving the problem When the power is switched on : • no external power • Switch on the external power supply the display is not illuminated • verify the external power to the machine •...

  • Page 126: External Communication Problems

    8.8. EXTERNAL COMMUNICATION PROBLEMS The machine communicates with the PC (TraceTech SW) via the RS485 line. If the external communication is not working, check the connection between the PC and machine. Check also if you have selected the right machine communication address. 8.9.
  • Page 127 DIAGNOSE: 1. Check the position of the safety switch. If the safety switch is not correctly mounted, install the out of balance switch properly. 2. If this failure occurs often. Use a fully loaded drum. A completely filled drum produces less unbalance than a drum that is only filled for 1/3.
  • Page 128 FAILURE 8: DOOR LOCK CHECK AT START FAILURE The washing machine will not start a new process when the door is not locked after pressing the START button. Failure message 8 will be generated each time the door lock sequence could not be finished once started. DIAGNOSE: 1.
  • Page 129 FAILURE 11: FILL FAILURE Failure 11 occurs when the water level has not reached its target level in x minutes. x = Max fill time, a value that can be programmed at the Initialization Menu. ATTENTION! The rubber hose must be fixed with a flexible clamp on the electronic water level sensor. DIAGNOSE: 1.
  • Page 130 FAILURE 13: HEATING FAILURE If the heater elements are not functioning : message 13 will be displayed. The message is generated when the temperature is not raising with 3° C in 10 minutes time. DIAGNOSE: 1. Check if the heating contactor is activated. If the heating contactor is not activated: repair the wiring or replace the contactor.
  • Page 131 2. Check if the correct water inlet valves are See diagnostics Failure 11 : Fill Failure Functional. If the cold water inlet valves are not functional or if the main cold water supply is not available and only hot water inlet valves are open, and if the hot water supply has a temperature value above the programmed wash sequence value then the temperature...
  • Page 132 FAILURE 24: DEFECTIVE LEVEL SENSOR If the level sensor is broken then fault 24 will be displayed. The fault is only generated when the machine is in standby mode and no wash cycle is running. The fault can only be erased by switching off and on the power. DIAGNOSE: 1.
  • Page 133 5. Check if the safety inverter contactor is activated. If the safety contactor is broken: replace the contactor. 6. Check if the connectors on both sides of the Connect the connectors on the wash computer and the inverter. communication cable are still connected. 7.
  • Page 134 FAILURE 32: VERIFICATION FAULT INVERTER Fault 32 occurs if a wrong parameter is detected at the verification of the inverter parameters. After writing the inverter parameters in the inverter, the parameters are verified one by one to ensure that they have been correctly loaded.
  • Page 135 FAILURE 39: EMPTY SOAP SUPPLY BOX Failure 39 occurs when the electronic timer detects that the Soap Reservoir is empty. To avoid that No Liquid Soap is added at the wash process, the operator gets a warning when a Liquid Soap Supply Reservoir is almost empty.
  • Page 136 DIAGNOSE 1. Check if the Central Soap Dispensing System Repair Liquid Supply Central Dispensing operates correctly. System in case of failure. 2. Check if the wiring of the input signal „On Hold“ If the wiring is damaged: repair the wiring. is not damaged.
  • Page 137 Err N° Failure Failure Name Explanation Err PE Corrupt memory Memory was overwritten too many times. Replace inverter. Err PUE PU leave out See detailed explanation below Err Ret* Retry no over The max number of retries after fault reached. The actual inverter error code that causes the problem and which should be solved, is stored just before Err 316 in the error log.
  • Page 138 Err N° Failure Failure Name Explanation Err PTC PTC thermistor Overtemperature of motor PTC(switch AU/PTC must be on PTC) operation 1) Check if motor cooling fan (if present) functions normally 2) check for contact faults in the wiring (see electrical scheme) Err PE2 Parameter storage...
  • Page 139 DIAGNOSE FAILURE 306: THT-ERROR (INVERTER OVERLOAD) If the output current of the inverter is abnormal high for some time, the inverter will go into THT-alarm state. 1. Check if the power supply is sufficient high Repair the power supply. and stable during extraction with load. 2.
  • Page 140 FAILURE 500-525: MEMORY ERRORS If a memory error occurs then something is going wrong with the EEPROM. Try to reload the washing Programs. Check for source of electrical „noise“. FAILURE 560: USB NOT FOUND The error message is displayed when an attempt to read from or write on a USB flash disk fails. FAILURE 561: FILE NOT FOUND The error message is displayed when the respective file is not found during an attempt to read from a USB flash disk.

  • Page 141: Service Information

    9. SERVICE INFORMATION ATTENTION! PROFESSIONAL REPAIRS IN ELECTRO INSTALLATION CAN BE CARRIED OUT ONLY BY SERVICE ORGANIZATION WITH PERMISSION GIVEN BY PRODUCER / SUPPLIER. IN CASE OF ANY MAINTENANCE OR REPAIR, DISCONNECT THE MACHINE FROM SOURCE OF ENERGY AND WAIT UNTIL THE MACHINE COOLS DOWN OR DRAINS WATER. PLEASE FOLLOW ALL INSTRUCTIONS IN THE MANUALS AND THE LABELS AND AS WELL AS VALID BASIC SECURITY LAWS IN ORDER TO PREVENT BURNS AND SCALDS AND INJURIES CAUSED BY ELECTRICITY.

  • Page 142: Programmer Circuit Board

    9.3. PROGRAMMER CIRCUIT BOARD CPU board I/O board Fig.9.3. WARNING! CONNECTION TO THE WRONG VOLTAGE SUPPLY MAY CAUSE SERIOUS BODILY INJURY AS WELL AS DAMAGE TO THE ELECTRONIC PARTS AND TO THE WASHING MACHINE ITSELF. - Voltage : 200-240 Vac, 50/60 Hz - Power : max 20 VA - Outputs...

  • Page 143: Instructions For Replacing The Programmer Boards

    9.4. INSTRUCTIONS FOR REPLACING THE PROGRAMMER BOARDS ❑ Switch off the main power supply. ❑ Open the cover plate of the washing machine. ❑ Remove the connectors from the programmer boards (including the connector between the CPU and I/O boards) and remove the small hose from the water level sensor. ❑...

  • Page 144: Specification Of Your Machine

    10. SPECIFICATION OF YOUR MACHINE ❑ MACHINE DATA type :……………………. phases ……………………. serial number :……………………. frequency ……………………. voltage :……………………. output ……………………. water supply ❑ cold soft ❑ cold hard ❑ hot soft heating ❑ electrical…… kW ❑ hot water ❑ steam ❑...

  • Page 145: Electronic Coin Selector

    11. ELECTRONIC COIN SELECTOR Electronic Coin Selector Type EMP 500.12 v4. ♦Only the Electronic Coin Selectors as specified by the manufacturer can be used on the washing machines of the manufacturer. ♦Reason : the electronic coin selector is preset with coin values and output pulse lengths specific to operate with the wash computer.
  • Page 146 Upper Frame CFD2838P_D1617...
  • Page 147 Upper Frame PART NO. DESCRIPTION COMMENTS SP310985000008 SP533738 Cover Strip Pin SP309933000880 Bolt M8x80 SP557472 Distance Case SP533737 Lower Weight SP525284 Washer SP309933000820 Bolt M8x20 SP517232 Seal SP533886 Upper Frame SP309084000416 Bolt M4x16 SP311679800004 Washer SP533388 Oscillation Limiter SP533753 Lower Weight SP309933000850 Bolt M8x50...
  • Page 148 Lower Frame CFD2839P_D1617...
  • Page 149 Lower Frame PART NO. DESCRIPTION COMMENTS SP533391 Vibration Switch SP309084000416 Bolt M4x16 SP533387 Vibration Switch Holder SP309084240325 Bolt M3x25 SP311125000003 Washer SP528309 Microswitch Includes spring SP311679800003 Washer SP310934000003 SP310985000010 SP534978 Spring Holder Left SP310985000008 SP533876 Spring SP309933000820 Bolt M8x20 SP310934000020 SP534977 Spring Holder Right...
  • Page 150 Stabilizing Springs CFD2840P_D1617...
  • Page 151 Stabilizing Springs PART NO. DESCRIPTION COMMENTS SP505372 Spring SP555517 Rear Spring Holder SP529206 Screw 4x11...
  • Page 152 Cabinet CFD2890P_D1617...
  • Page 153 Cabinet PART NO. DESCRIPTION COMMENTS SP517232 Seal SP520408 Pin Insertion SP547779 Rivet 4x16.7 SP558917 Side Panel SP558996 Side Panel SP309084000408 Bolt M4x8 SP533103 Coin Vault Plate SPPRI505000058 Profiled Sealing SP560301 Panel Holder SPPRI522000012 Washer 21x27x1 SP547527 Lock SP550616 Used with SP547527 Lock SP558966 Top Cover SPPRI610002007...
  • Page 154 Cabinet CFD2891P_D1617...
  • Page 155 Cabinet PART NO. DESCRIPTION COMMENTS SP552455 Automatic Door Opening Module Wiring SP556991 U Shape SP311902100004 Washer SP514193 SP529068 Edge Protection SP557052 Front Panel SP557054 Front Panel SP555658 Bolt M6x16 SP533381 Lower Rear Cover SP558919 Side Panel Stainless; Right SP558998 Side Panel Black;...
  • Page 156 Control Panel...
  • Page 157 Control Panel PART NO. DESCRIPTION COMMENTS SP560759 Keyboard SP555504 Bolt M4x12 SP311679800004 Washer SP311902100004 Washer SP310934000004 SPMEC001410 Rubber SP510846 Adhesive SPPRI543000004 Cover SP309798500306 Bolt M3x6 SP311679800003 Washer SP528312 Switching Unit SP528311 Emergency Stop Connector SP547779 Rivet 4x16.7 SP520408 Pin Insertion SP553419 Control Board SP528313...
  • Page 158 Control Panel CFD2896P_D1617...
  • Page 159 Control Panel PART NO. DESCRIPTION COMMENTS SP558957 Coin Meter EUR + GBP SP558958 Coin Meter 0.25USD SP558959 Coin Meter 0.5EUR + 1EUR SP560310 Coin Meter 1EUR SP560311 Coin Meter 0.5EUR SP560312 Coin Meter 1EUR + 2EUR SP560313 Coin Meter “Equipos Par Lavar (TOP MOS)” jeton SP559933 Coin Meter 5K jeton...
  • Page 160 Control Panel CFD2896P_D1617...
  • Page 161 Control Panel PART NO. DESCRIPTION COMMENTS SP560092 Coin Meter 10K jeton SP560093 Coin Meter 12K jeton SP560094 Coin Meter 15K jeton SP560100 Coin Meter Asard jeton SP560087 Coin Meter Gettone jeton...
  • Page 162 Coin Meter CFD2729P_D1617...
  • Page 163 Coin Meter PART NO. DESCRIPTION COMMENTS SP530884 Washer SP529206 Screw 4x11 SP310934000004 SPPRI350000007 Terminal Board SPPRI350012007 Insulation Paper SP309933000416 Bolt M4x16 SP547548 Coin Meter Case SP102532 Coin Meter Box...
  • Page 164 Door (Drawing 1 of 2) CFD2899P_D1617...
  • Page 165 Door (Drawing 1 of 2) PART NO. DESCRIPTION COMMENTS SP245704003021 Adhesive Loctite 243 SP552454 Door Lock Wiring MC7; CSA models SP552453 Door Lock Wiring MC7; CE models SP537896 Adhesive Reversible SP245704000603 Adhesive Loctite 603; Used with SP537854 Bolt SP556226 Door Glass SP556230 Front Panel SP556137...
  • Page 166 Door (Drawing 2 of 2) CFD2900P_D1617...
  • Page 167 Door (Drawing 2 of 2) PART NO. DESCRIPTION COMMENTS SP535438 Holder Cover SP310985000006 SP311902100006 Washer SP529710 Locating Segment SP535429 Handle Lower Part SP529739 Casing SP537839 Upper Hinge SP537841 Upper Hinge SP535402 Handle Torsion Spring SP537933 Lock Pin SP535414 Door Seal SP537842 Lower Hinge SP537864...
  • Page 168 Water Inlet System CFD2732P_D1617...
  • Page 169 Water Inlet System PART NO. DESCRIPTION COMMENTS SP526589 Dispenser Pipe SPPRI240000021 Hose Clamp 60-80 SP540117 SP526461 Dispenser Lid SP540158 Dispenser Seal SP540113 Flap SP309798124313 Screw ST3.5x13 SP540112 Soap Hopper Upper Cover SP529206 Screw 4x11 SP540122 Internal Vessel SP540115 Main Vessel Requires SPPRI704000053 Silicon Sealant SP540111 Soap Hopper...
  • Page 170 Drain System CFD2848P_D1617...
  • Page 171 Drain System PART NO. DESCRIPTION COMMENTS SPPRI540001003 Water Level Switch Hose SPPRI241000017 Hose Clamp A5.5 SP540183 Spring Clamp SP283449080200 Spiral SP345000626088 Binding Strip SP100188 Foam Roller SPPRI503000027 Air Trap Reduction SPPRI503002049 Air Trap Hose SPPRI240000003 Hose Clamp 20-32 SP500125 Reinforcement Tube SP526497 Screw 4x12...
  • Page 172 Drain System - Drain Pump CFD2735P_D1617...
  • Page 173 Drain System - Drain Pump PART NO. DESCRIPTION COMMENTS SPPRI704000053 Sealant SP540183 Spring Clamp SP283449080200 Spiral SP100188 Foam Roller SPPRI540001003 Water Level Switch Hose SPPRI241000017 Hose Clamp A5.5 SPPRI503000027 Air Trap Reduction SPPRI240000003 Hose Clamp 20-32 SPPRI501001078 Bushing SP547807 Drain Pump Hose Bushing SP313250004063 Rivet 4x6.3...
  • Page 174 Rear Panel (Drawing 1 of 2) CFD2901P_D1617...
  • Page 175 Rear Panel (Drawing 1 of 2) PART NO. DESCRIPTION COMMENTS SP557768 Main Wiring SP552475 Main Wiring SP540180 Liquid Soap Supply Connection Kit SP311679824006 Washer SP310934100006 SP311125100006 Washer SP506407 Main Switch Fourth Pole SPPRI404001098 Main Switch Fourth Pole SPPRI404001099 Main Switch Fourth Pole SPPRI404000098 Main Switch SPPRI404000097...
  • Page 176 Rear Panel (Drawing 2 of 2) CFD2902P_D1617...
  • Page 177 Rear Panel (Drawing 2 of 2) PART NO. DESCRIPTION COMMENTS SP311125240006 Washer SP311679824006 Washer SP309933000620 Bolt M6x20 SP554400 Rear Panel SP526573 Rear Panel SP101409 Cable Bushing M32x1.5 SP557952 Cable Bushing SP309933100625 Bolt M6x25 SPPRI404000095 Main Switch Knob SP309084000416 Bolt M4x16 SP100388 Switch SP101406...
  • Page 178 Steam Heating CFD2852P_D1617...
  • Page 179 Steam Heating PART NO. DESCRIPTION COMMENTS SP526564 Seal SP101403 Adhesive Loctite 5366 SP245704000603 Adhesive Loctite 603 SP559312 Steam Kit SP309933000620 Bolt M6x20 SP311127000006 Washer SP311125000006 Washer SP526521 Steam Valve Support SP313251000006 SP514164 Steam Valve 1/2” SP554156 Connector SP554110 Coil 50/60Hz SP319428324012 Adapter 1/2”...
  • Page 180 Washing Drum and Tub CFD2742P_D1617...
  • Page 181 Washing Drum and Tub PART NO. DESCRIPTION COMMENTS SP245704003021 Adhesive Loctite 243; Used with bolt SPPRI704000053 Sealant SP245704000050 Adhesive SP510889 Anticorrosive Agent SP537891 External Tub Steam heating SP537923 External Tub Electric heating SP527420 Bolt M10x40 SP311737000010 Washer SP537897 Washer SP311737000010 Washer SP310985000010 SP309933240825...
  • Page 182 Drive CFD2853P_D1617...
  • Page 183 Drive PART NO. DESCRIPTION COMMENTS SP309933001020 Bolt M10x20 SP311902100010 Washer SP555545 Speed Sensor Plate SP556166 V-Pulley Drum SPPRI240000005 Hose Clamp SP555547 Speed Sensor Holder SP557701 Speed Sensor SP533741 Motor Holder SP533392 Bolt M12x180 SP533394 Bolt 15, 30, and 135 models; M12x220 SP533742 Cage 1 SP310985000006...
  • Page 184 Bearing Housing CFD2747P_D1617...
  • Page 185 Bearing Housing PART NO. DESCRIPTION COMMENTS SP245704000603 Adhesive Loctite 603 SP111313000002 Lubrication Grease SP537862 Bearing Housing SP538787 Bearing Replacement Tools SP537860 Bearing Housing SPPRI608000002 Bearing 6207 SPPRI608000048 Bearing 6309 SP525813 Sealing Ring 65x100x10 SP537848 Sealing Ring 65x100/114x9/12...

Table of Contents

Save PDF