ADT 8020 Maintenance Manual
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ADT 8020 Maintenance Manual

Fully automatic twin dicing system
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Your Resource for Advanced Dicing Solutions
ADT 8020
Fully Automatic Twin
Dicing System
Maintenance Manual
P/N 98020-9005-000-00
October 2018

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Summary of Contents for ADT 8020

  • Page 1 Your Resource for Advanced Dicing Solutions ADT 8020 Fully Automatic Twin Dicing System Maintenance Manual P/N 98020-9005-000-00 October 2018...
  • Page 2 Tel.: 972-4-8545222, Fax: 972-4-8550007 Confidential This information is the property of ADT Ltd. Any reproduction, publication or distribution to a third party is strictly forbidden, unless written permission is given by an authorized agent of ADT. Advanced Dicing Technologies Ltd.

  • Page 3: Table Of Contents

    ADT 8020 Fully Automatic Twin Dicing System Maintenance Manual Table of Contents TABLE OF CONTENTS Before You Begin _______________________ 1-1 Introduction _______________________________________ 1-2 Conventions _______________________________________ 1-2 1.2.1 Symbols _________________________________________________ 1-2 1.2.2 Navigation _______________________________________________ 1-2 1.2.3 Abbreviations and Acronyms _________________________________ 1-3 Safety Information __________________________________ 1-4 1.3.1...
  • Page 4 Table of Contents Maintaining the System _________________ 3-27 Periodic Maintenance _______________________________ 3-28 Required Tools and Materials ________________________ 3-29 Daily Maintenance _________________________________ 3-30 3.3.1 Inspecting the Surrounding (water leaks) ______________________ 3-31 3.3.2 Inspecting the Safety Labels ________________________________ 3-31 3.3.3 Checking the Air Supply Pressure ____________________________ 3-31 3.3.4 Inspecting the Cutting Chuck ________________________________ 3-32 3.3.5...
  • Page 5 ADT 8020 Fully Automatic Twin Dicing System Maintenance Manual List of Figures LIST OF FIGURES Figure 2-1. Model 8020 External Parts at a Glance _____________________________ 2-10 Figure 2-2. Front Panel __________________________________________________ 2-11 Figure 2-3. Dicer _______________________________________________________ 2-12 Figure 2-4. Cassette Compartment _________________________________________ 2-13 Figure 2-5.
  • Page 6 List of Tables LIST OF TABLES Table 1-1. Safety Labels __________________________________________________ 1-7 Table 2-1. Access Levels _________________________________________________ 2-19 Table 2-2. Graphical User Interface Description-1 ______________________________ 2-21 Table 2-3. Graphical User Interface Description-2 ______________________________ 2-23 Table 2-4. Axis Control Buttons ____________________________________________ 2-25 Table 3-1.
  • Page 7 ADT 8020 Fully Automatic Twin Dicing System Maintenance Manual Before You Begin Before You Begin The following chapter introduces the Model 8020 System and includes the following sections: 1.1 ..Introduction ............page 1-2 1.2 ..Conventions ............page 1-2 1.3 ..

  • Page 8: Before You Begin

    Before You Begin Introduction Introduction ADT 8020 is a Fully Automatic Twin Dicing System with two facing spindles that can simultaneously dice workpieces of up to 8-inch in diameter. It operates with the ADT intuitive New graphic User Interface (NUI).

  • Page 9: Abbreviations And Acronyms

    ADT 8020 Fully Automatic Twin Dicing System Maintenance Manual Before You Begin 1.2.3 Abbreviations and Acronyms Amp ------- Ampere BBD ------- Broken Blade Detector ESD ------- Electrostatic Discharge Device Gf ---------- Grams of force GUI -------- Graphical User Interface Hz ---------- Hertz (frequency) in.

  • Page 10: Safety Information

    Before You Begin Safety Information Safety Information Advanced Dicing Technologies Ltd. believes that the safety of personnel working with and around our Systems is the most important consideration. Before operating the system or performing maintenance operations, read and be familiarized with the safety information: Obey and follow all warnings and cautions documented in the manual.
  • Page 11 ADT 8020 Fully Automatic Twin Dicing System Maintenance Manual Before You Begin 1.3.1.2 Moving Parts Danger There are two types of hazards that deal with moving parts. Components (e.g., spindle and blade, axes): the spindle and blade rotate • at high speeds and can cause injury even after the power has been turned off.

  • Page 12: Safety Features

    Before You Begin Safety Information 1.3.2 Safety Features The ADT 8020 Dicing Saw is equipped with the following safety features. Look at them and become familiar with these features. Emergency Stop Button: press the red Emergency Stop button to stop •...

  • Page 13: Table 1-1. Safety Labels

    ADT 8020 Fully Automatic Twin Dicing System Maintenance Manual Before You Begin 1.3.2.2 Safety Labels The safety and warning labels are affixed near or on the potentially hazardous sections of this machine. It is important you pay attention and understand the precautions and warning indicated by the safety labels, before using this machine.

  • Page 14: Reference Documents

    It provides the most updated information on new options and features. About this Manual This Maintenance Manual explains the periodic maintenance and inspection procedures that are required to be performed by the customer to ensure proper operation of the ADT 8020 Fully Automatic Twin Dicing System. Advanced Dicing Technologies Ltd.

  • Page 15: General Information

    ADT 8020 Fully Automatic Twin Dicing System Maintenance Manual General Information General Information The general information chapter provides essential information for operating the system, and includes the following sections: 2.1 ..System Description ........... page 2-10 2.2 ..Front Panel ............page 2-11 2.3 ..

  • Page 16: System Description

    Model 8020 system. Light Tower Main Monitor Emergency Stop Button Tools Compartments Cassette Compartment Door Cassette Compartment Air Gun Flow Meter Valves Dicer Access Door Secondary Monitor Figure 2-1. Model 8020 External Parts at a Glance Advanced Dicing Technologies Ltd. 2-10...

  • Page 17: Front Panel

    ADT 8020 Fully Automatic Twin Dicing System Maintenance Manual General Information Front Panel The Front Panel is located on the front of the system and includes the following controls and indicators: Main Monitor Emergency Stop Button ON Button STOP/OFF Button...

  • Page 18: Dicer

    General Information Dicer Dicer The Dicer is where Workpieces are aligned and then cut. Vision System (retracted) Spindle (H1) Height Device (NCH) Wash/Air Pipes (option) Spindle (H2) Frame with Wafer on Turntable Cutting Chuck Dress Station (option) Figure 2-3. Dicer The dicer includes the following main and sub-components: Cutting Axes: •...

  • Page 19: Material Handling System (Mhs)

    ADT 8020 Fully Automatic Twin Dicing System Maintenance Manual General Information Material Handling System (MHS) The Material Handling System (MHS) includes three sub-systems: Cassette Compartment (section 2.6.1) • Material Transferring System (section 2.6.2) • Cleaner (section 2.6.3) • 2.4.1 Cassette Compartment...

  • Page 20: Mts

    General Information Material Handling System (MHS) 2.4.2 The Material Transfer System (MTS) is a workpiece handling system that simultaneously transfers workpieces through the workpiece process cycle (Cassette  Pre-Align station  Dicer  Cleaner  Cassette). Clean Arm Pre-Align Station Figure 2-5.
  • Page 21 ADT 8020 Fully Automatic Twin Dicing System Maintenance Manual General Information 2.4.2.1.1 Finger The Finger drags the workpiece from the Cassette onto the top of the Pre- Align Station and inserts the Workpiece back to the Cassette after the dicing and cleaning session.

  • Page 22: Cleaner

    General Information Material Handling System (MHS) 2.4.3 Cleaner The Cleaner is the subsystem where the workpieces are transferred after dicing, for further cleaning processes. Cleaner Chuck with workpiece (spinner) Cleaning Arm Figure 2-7. Cleaner The Cleaner includes the following components: Cleaning Chuck (Spinner) (section 2.6.3.1) •...

  • Page 23: Powering Up And Down Procedures

    ADT 8020 Fully Automatic Twin Dicing System Maintenance Manual General Information Powering Up and Down Procedures Power up the system to perform part of the periodic maintenance procedures. Power down before repair and other maintenance procedures. 2.5.1 Powering Up the System 1.
  • Page 24 General Information Powering Up and Down Procedures 2.5.2.1 Performing Lockout and Tagout Procedures Lockout and tagout procedures are necessary when performing service or maintenance tasks, where an unexpected start-up or release of stored energy (i.e., electric, mechanical, thermal) can cause injury. To lock out and tag out the system (after powering down): 1.

  • Page 25: Logging In To The System

    ADT 8020 Fully Automatic Twin Dicing System Maintenance Manual General Information Logging In to the System After the application is launched, the login dialog box appears. Figure 2-8. Login Dialog Box To log in to the system: 1. Select your user name from the dropdown list.

  • Page 26: Initializing The System

    General Information Initializing the System 3. Select the check box to automatically perform system System Init initialization. Note If the System Init check box is not selected, the system can be later initialized by pressing System Init in the Main Menu screen. 4.

  • Page 27: Graphical User Interface

    ADT 8020 Fully Automatic Twin Dicing System Maintenance Manual General Information Graphical User Interface Launching the NUI software application opens the Main Menu screen. Figure 2-10. Main Menu Screen includes the following buttons, which access screens of the Main Menu same name: Table 2-2.
  • Page 28 General Information Graphical User Interface Button Name Description Procedures General Operator procedures such as Change Chuck, Change Dress Block, and performing height related operations: Chuck Height, Chuck to NCH/Button Delta and Sample Blade Calibration. Maintenance Enables accessing the following screens: Maintenance •...

  • Page 29: Table 2-3. Graphical User Interface Description-2

    ADT 8020 Fully Automatic Twin Dicing System Maintenance Manual General Information The NUI application side menu displays the following buttons, which enable performing specific tasks: Table 2-3. Graphical User Interface Description-2 Button Name Description E-stop Stops all procedures and cutting. Operation can be resumed from where the system stopped.

  • Page 30: Dice Screen Description

    General Information Graphical User Interface 2.8.1 Dice Screen Description Pressing the button opens the dice screen. To Dice Axis Control 2.8.1.1 Axis Control The Axis Control screen allows performing operation on the Dicer and MHS. Figure 2-11. Dice Screen (Axis Control) Pressing an animation figures ( Cassette Compartment Vision...

  • Page 31: Table 2-4. Axis Control Buttons

    ADT 8020 Fully Automatic Twin Dicing System Maintenance Manual General Information Table 2-4. Axis Control Buttons Button Operations Details Emergency Stop Immediately stops all system operations. Print Screen Captures the displayed screen and saves it as a picture (see details in section ).

  • Page 32: Figure 2-12. Dicer Sensors

    General Information Graphical User Interface Figure 2-12. Dicer Sensors Figure 2-13. MHS Sensors Advanced Dicing Technologies Ltd. 2-26...

  • Page 33: Maintaining The System

    ADT 8020 Fully Automatic Twin Dicing System Maintenance Manual Maintaining the System Maintaining the System The maintenance chapter provides instructions for maintaining the system at set intervals, and includes the following sections: 3.1 ..Periodic Maintenance ........page 3-28 3.2 ..Required Tools and Materials ......page 3-29 3.3 ..

  • Page 34: Periodic Maintenance

    Maintaining the System Periodic Maintenance Periodic Maintenance The following Table 3-1 outlines the required inspection and maintenance procedures required at set interval periods. Table 3-1. Periodic Maintenance Schedule Contents Section Daily • Clean the NCH. • Clean the BBD. • Clean the Spindle. •...

  • Page 35: Required Tools And Materials

    ADT 8020 Fully Automatic Twin Dicing System Maintenance Manual Maintaining the System Required Tools and Materials Have on hand the following items for maintaining and cleaning the system: Soft lint-free cloth • Cotton swabs • Tweezers • Fine-grained oilstone •...

  • Page 36: Daily Maintenance

    Maintaining the System Daily Maintenance Daily Maintenance To achieve reliable performance, the following maintenance procedures must be performed daily: Note Some of the procedures depend on system usage and the dicing application. Inspecting the surrounding (water leaks). • Inspecting the safety labels. •...

  • Page 37: Inspecting The Surrounding (Water Leaks)

    ADT 8020 Fully Automatic Twin Dicing System Maintenance Manual Maintaining the System Note The following procedures are best performed with the system powered off. 3.3.1 Inspecting the Surrounding (water leaks) Look around the system and check that no water is observed around the system, which may be caused by a water leak from within the system.

  • Page 38: Inspecting The Cutting Chuck

    Maintaining the System Daily Maintenance 3.3.4 Inspecting the Cutting Chuck Look at the cutting chuck and see if there are any scratches or if there is debris that is stuck to it. Figure 3-2. Cutting Chuck If debris is stuck to the chuck top surface, remove it and check that the chuck surface is clean and has no remains.
  • Page 39 ADT 8020 Fully Automatic Twin Dicing System Maintenance Manual Maintaining the System Note Some maintenance procedures require logging in to the system as an Administrator. So, when logging in, log in as an Administrator. Caution All system operations must be stopped, and workpieces should be removed before performing maintenance procedures.

  • Page 40: Maintaining The Spindle And Cleaning The Bbd

    Maintaining the System Daily Maintenance 3.3.6 Maintaining the Spindle and Cleaning the BBD Maintaining the spindle and cleaning the BBD includes the following procedures: Checking the flanges for scratches and debris. • Checking the spindle axis rotation. • Cleaning the BBD. •...

  • Page 41: Figure 3-4. Cooling Block

    ADT 8020 Fully Automatic Twin Dicing System Maintenance Manual Maintaining the System Note When pressing Change Blade, the following automatically occurs: • The spindles stop rotating and move to the Blade Change station, providing easy access to the blades. The spindle and axes drivers are disabled.

  • Page 42: Figure 3-6. Change Blade (Step 2 Of 2)

    Maintaining the System Daily Maintenance 6. Clean the spindle around the wheel-mount. 7. Press ; the second Change Blade window/wizard appears. Next Figure 3-6. Change Blade (step 2 of 2) 8. Check Spindle free rotation: a. Remove the mark from the checkboxes.

  • Page 43: Weekly Maintenance

    ADT 8020 Fully Automatic Twin Dicing System Maintenance Manual Maintaining the System Weekly Maintenance The weekly maintenance procedure includes the daily maintenance procedures and the following: Cleaning the microscope lens. • Cleaning the dicing chamber. • Backing-up the database. •...

  • Page 44: Cleaning The Dicer

    Maintaining the System Weekly Maintenance 3.4.2 Cleaning the Dicer The dicer must be carefully cleaned on a weekly basis. Caution When cleaning the dicing chamber always wear protective gloves and safety goggles. If cleaning or removing diced material scraps from the machine is difficult or may cause injury, use tweezers.

  • Page 45: Cleaning The Waste Strainer

    ADT 8020 Fully Automatic Twin Dicing System Maintenance Manual Maintaining the System 3.4.2.2 Chuck at Right Side Caution When pushing the X-axis table to the right, do NOT push the NCH, Dress Station or Cutting Chuck. Push it through the metal X-protector.

  • Page 46: Database Backup

    Maintaining the System Weekly Maintenance 3.4.4 Database Backup Perform a manual backup procedure after making major changes. Note The system can be set to automatically back up database files to prevent potential data loss. After it is set, the system performs the automatic backup according to the set frequency and time (see details in section 3.8).

  • Page 47: Monthly Maintenance

    ADT 8020 Fully Automatic Twin Dicing System Maintenance Manual Maintaining the System Monthly Maintenance The monthly maintenance procedure includes the weekly maintenance procedures and the following: Inspecting the flanges. • Half Year Maintenance The half-year maintenance procedure includes the monthly maintenance procedures and the following: Checking the EMO operation.

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