Summary of Contents for Scantool PV 35
- Page 1 Industrivej 3-9 DK-9460 Brovst Denmark Tel.: +45 98 23 60 88 Fax.: +45 98 23 61 44 Manual SCANTOOL Profile bending machine PV 35...
- Page 2 Tlf: +45 98 23 60 88 Fax: +45 98 23 61 44 hereby declares that SCANTOOL Profile bending machine PV 35 are manufactured in accordance with the provisions of the European Parliament and Council Directive 2006/42 / EC of 17 May 2006 And also in accordance with: •...
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Page 3: Table Of Contents
PV 35 TECHNICAL PROPERTIES ................8 CAPACITY CHART FOR PV 35 ..................9 STANDARD ROLLER DIMENSIONERS FOR PV-35 ..........10 FOUNDATION AND MAIN DIMENSIONS OF PV 35 ..........11 OPERATING PV 35 HORIZONTAL ................13 START-UP INSTRUCTIONS ..................14 OPERATION ........................ 16 Operating instructions ........................ -
Page 4: General Notes
GENERAL NOTES Introduction This User's Manual is absolutely for your safety and is essential for the machine to have a long production life. As long as you keep up with our Manual you will be able to run your machine smoothly and safely. -
Page 5: Transport
Transport As soon as you receive the machine, check for any visible transport damages. Remove any protective crates around the machine and read the instructions on related chapters of this Manual carefully to set up the machine. If the machine is damaged while transport, immediately take some photographs for insurance claims. -
Page 6: General Safety Terms
GENERAL SAFETY TERMS Machine's Safety Accessories and Accident Prevention Terms The machine is provided with fixed shelters for the protection of all gears. But some mobile parts, because of their shape for the bending processing cannot be protected within a case. However, safety is guaranteed by the machine features and by the use of "human presence"... - Page 7 Before preparing the machine for installation and start-up, an accurate visual control is required in order to detect any possible damages occurred during transporting and handling phases. Your machine is located on a wooden grid and the package is a waterproof plastic cover. If one, or several parts of the machine, have been damaged while shipping, the installation of the machine has to be suspended.
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Page 8: Pv 35 Technical Properties
PV 35 TECHNICAL PROPERTIES As a superior model in its own class the PV 35 is equipped with a powerful double speed motor and a low noise reduction gearbox, which gives the machine power to bend with ease. The digital Read Out (optional) that can be fitted to top roll gives higher accuracy and helps increase the efficiency. -
Page 9: Capacity Chart For Pv 35
CAPACITY CHART FOR PV 35 profile type Maximum size min. int notes 40 x 10 Standard rolls 60 x 10 60 x 10 Standard rolls 100 x 15 Standard rolls 1200 Optional rolls 30 x 2 Optional rolls 70 x 2 1200 33.7 x 2.65... -
Page 10: Standard Roller Dimensioners For Pv-35
STANDARD ROLLER DIMENSIONERS FOR PV-35 Note: As the three rollers have the same and standard sizes, the dimensions given in figure 1 is valid for them all. Figure 2 Figure 3 We supply 6 pieces of spacers with the machine (as shown in Figure 2). These spacers can be used to obtain different width with the standard set of rolls. -
Page 11: Foundation And Main Dimensions Of Pv 35
FOUNDATION AND MAIN DIMENSIONS OF PV 35 Figure 1 shows the main dimensions of the machine. Note: For a correct operation the machine must be placed on a flat, preferably concrete base and even floor. Note: Figure 2 shows the area into which anyone except for the operator is forbidden to enter. - Page 12 Safety Area (Figure 2)
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Page 13: Operating Pv 35 Horizontal
OPERATING PV 35 HORIZONTAL Before positioning the machine it is necessary to leave enough working area for the proper bending operations such as: extraction of the cylindrical profile, feeding of the semi product, bending of big diameters. If you have no alternative to install the machine in a broad area but a low-height area, then there is a solution to this problem as shown in figure 2. -
Page 14: Start-Up Instructions
START-UP INSTRUCTIONS 1. Materials and Products The machine is mainly steel and it is not designed for handling inflammable or detrimental products. It is duty of the customer to check if the processed materials respond to these requirements. Also, it is duty of the customer to check if the processed materials can be dangerous for the operator working nearby. - Page 15 6. Basic Operation Terms The PV 35 has two rolls powered and top roll idle. The lower rolls are direct driven by a reducer motor. Top roll can be adjusted by a screw driven system to make the bending in a wide radius range.
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Page 16: Operation
OPERATION Operating instructions Place the material on the rolls flatly as shown in the figure 1. Make sure that material is placed parallel to the ground and touching all three rolls at the same time. This position is called "zero position'. Move the upper roll down like in figure 2 and position it to apply enough force to bend the material. - Page 17 Figure 6 Figure 7...
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Page 18: Operational Hints
Figure 8 shows the use of "Leg-In Bending Guide Rolls” These guide rolls are special accessory for bending leg-in (angle) material and are available for extra cost. They are adjustable for any size of material and easy to use, Special rolls are recommended for any batch jobs of leg-in or leg-out material. -
Page 19: Maintenance
10.0 MAINTENANCE A suitable maintenance is also compulsory to get a maximum machine life and optimal working conditions for machine’s efficiency. A regular maintenance interventions should be performed by a well-trained safety responsible and if possible by a mechanical engineer. Attention: Regular and scheduled maintenance interventions cannot be performed by running machine. -
Page 20: Lubrication
11.0 LUBRICATION General Maintenance The machine needs to be lubricating periodically for efficient working and longer to be lubricated periodically for efficient working and a longer life. You can see the points of lubrication list below and a lubrication chart for periods of lubricated Lubricate chart IMPORTANT The rolls of the machine must NEVER be greased or lubricated. -
Page 21: Part List
Part List... -
Page 22: Special Accessories For Model Pv 35
192-35-13-005 192-35-12-006 UPPER PLATE 192-35-10-000 MOTORS Reduktor REDUCER 192-35-16-052 BOTTOM PLATE 192-35-16-053 FRAME BOTTOM PLATE 12.0 SPECIAL ACCESSORIES FOR MODEL PV 35 Various special rolls: 1. For bending 2. Aluminum profiles 3. Pipes, tubes 4. Hollow sections 5. Angle sections... -
Page 23: Electric Diagram
13.0 ELECTRIC DIAGRAM... -
Page 26: Warranty
Warranty Guarantee If within 2 year of purchase this machine supplied by SCANTOOL A/S becomes defective due to faulty materials or workmanship we guarantee to repair or replace the machine or defective part or parts free of charge provided that: The product is returned complete to one of our Service Branches or Official Service Agents.
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