Frapol OnyX Pride Series Operation And Maintenance Manual
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Frapol OnyX Pride Series Operation And Maintenance Manual

Recuperators
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Operation and Maintenance Manual OnyX Pride Recuperators February 2019
OPERATION AND MAINTENANCE MANUAL
for Recuperators
Page 1
Frapol Sp. z o.o. reserves the right to introduce changes without any prior notice.

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  • Page 1 Operation and Maintenance Manual OnyX Pride Recuperators February 2019 OPERATION AND MAINTENANCE MANUAL for Recuperators Page 1 Frapol Sp. z o.o. reserves the right to introduce changes without any prior notice.

  • Page 2: Table Of Contents

    Temperature setpoint settings ................................... 310 Schedule of temperature reductions............................... 311 Working modes ........................................321 Schedules ..........................................332 8.10 Cleaning the heat exchanger ..................................332 Page 2 Frapol Sp. z o.o. reserves the right to introduce changes without any prior notice.
  • Page 3 Disassembly and disposal of the device................................465 Terms of warranty........................................465 10.1 Validity of the Warranty Card ..................................465 10.2 Exclusions ..........................................465 Complaints ..........................................475 Page 3 Frapol Sp. z o.o. reserves the right to introduce changes without any prior notice.

  • Page 4: General Safety Principles

    The unit contains moveable parts (e.g. fan rotors). Contact with them may result in injuries or serious injuries. Maintenance work may only be carried out, when such parts have come to a complete standstill. Page 4 Frapol Sp. z o.o. reserves the right to introduce changes without any prior notice.
  • Page 5 Parts of the packaging (plastic foil, polyester foam, nails, etc.) are potentially dangerous and should be kept out of the reach of children, and after use disposed of, in accordance with the applicable regulations. Page 5 Frapol Sp. z o.o. reserves the right to introduce changes without any prior notice.

  • Page 6: Declaration Of The Manufacturer

    (danger to health and life, damage to property). OPERATION WITHOUT PROTECTIVE PANELS AND GUARDS IN PLACE • contact with moving or hot parts (danger to health and life). Page 6 Frapol Sp. z o.o. reserves the right to introduce changes without any prior notice.

  • Page 7: General Information

    This Operation and Maintenance Manual contains information regarding installing, commissioning, and maintaining of OnyX recuperators manufactured by FRAPOL. Read the instructions and recommendations, before carrying out any operation on the device. Damage to the unit, resulting from failing to follow the instructions, in particular by improper storage or transport, incorrect connecting, and ignoring operational activities, are not subject to warranty repairs.

  • Page 8: Structure Of The Recuperator And Scope Of Delivery

    An electric heater of the anti-freeze system (if not installed inside the unit) • An odour trap for condensate drainage systems • O&M Manual Page 8 Frapol Sp. z o.o. reserves the right to introduce changes without any prior notice.

  • Page 9: External Dimensions

    3.4.1 OnyX Pride 400 3.5 Capacity range 3.5.1 OnyX Pride 400 strumień powietrza [m3/h] 100% Strumień powietrza [m3/h] Air flow [m3/h] Opory instalacji [Pa] Installation resistances [Pa] Page 9 Frapol Sp. z o.o. reserves the right to introduce changes without any prior notice.

  • Page 10: Efficiency Of The Heat Recovery System And Electric Power Consumption

    590 x 965 x 650 Dimensions of ventilation connections (diameter) Weight Class of filters used Machine dimensions (W x H) 400 x 180 Protection class IP 40 Page 10 Frapol Sp. z o.o. reserves the right to introduce changes without any prior notice.

  • Page 11: Product Data Sheets And Energy-Related Labels

    Website address for downloading pre- www.frapol.com.pl assembly/dismantling instructions RZE (cold zone, moderate, warm) kWh/year ROO (cold zone, moderate, warm) 85,6 43,8 19,8 Page 11 Frapol Sp. z o.o. reserves the right to introduce changes without any prior notice.

  • Page 12: Transport And Storage

    5.2 Assembly sequence. • Remove packaging, • place the recuperator on the structure, in accordance with the guidelines specified in item 5.1. Page 12 Frapol Sp. z o.o. reserves the right to introduce changes without any prior notice.

  • Page 13: Connecting Ventilation Ducts

    Fresh air nozzle (air intake) Nozzle for the air supplied to rooms EXHAUST VENT EXHAUST Exhaust air nozzle (exhaust vent) Nozzle for the air extracted from rooms Page 13 Frapol Sp. z o.o. reserves the right to introduce changes without any prior notice.

  • Page 14: Air Filters

    • Do not exceed the permissible operating temperature of the controller: 40°C. Page 14 Frapol Sp. z o.o. reserves the right to introduce changes without any prior notice.
  • Page 15 The control panel and room panels should be installed, according to the following guidelines. • Drill holes (spacing of 90x43mm) in the wall and install screws, or cut a rectangular mounting hole. Page 15 Frapol Sp. z o.o. reserves the right to introduce changes without any prior notice.
  • Page 16 CAUTION! All peripheral devices must be connected by the installer, in accordance with the applicable regulations. Follow the safety precautions for electric shock. Page 16 Frapol Sp. z o.o. reserves the right to introduce changes without any prior notice.
  • Page 17 Use the cable diameters and tightening torques for screw terminals specified in the technical data. Insulated collet Protection of cable ends: a) correct, b) incorrect. Page 17 Frapol Sp. z o.o. reserves the right to introduce changes without any prior notice.
  • Page 18 Operation and Maintenance Manual OnyX Pride Recuperators February 2019 5.6.5 Electrical diagram of the controller board Page 18 Frapol Sp. z o.o. reserves the right to introduce changes without any prior notice.
  • Page 19 In the event of a power failure, the control unit for the circulating pump or the control valve without a return spring may not be able to protect the water heat exchanger from freezing. 5.6.7 Connecting and checking temperaturesensors CAUTION! Page 19 Frapol Sp. z o.o. reserves the right to introduce changes without any prior notice.
  • Page 20 +12VDC, min. current = number of panels x 0.15A. Max. cable length ≤ 30m. The length can be increased, if using conductors with the cross-section > 0.5mm Page 20 Frapol Sp. z o.o. reserves the right to introduce changes without any prior notice.
  • Page 21 Use the original YTKSYekw 2x 2x2x0.8 cable Connect the pick-up socket ( 1) with the ecoLINK2 interface; connect the terminals ( 3) to the Frapol Smart display, then plug the pick-up plugs ( 2) in socket G1 of the controller.
  • Page 22 Use Menu → Information → ecoNET WiFi to read the IP number, mask, gateway, and the connection status to the ecoNET server. Logging into your ecoNET account Page 22 Frapol Sp. z o.o. reserves the right to introduce changes without any prior notice.
  • Page 23 You will be able to create an ecoNET account after you have read the user terms and conditions, in the form of regulations, and ticked the following option: I agree to be bound by these Terms and Conditions. 5.6.10 Other controller functions Power failure Page 23 Frapol Sp. z o.o. reserves the right to introduce changes without any prior notice.

  • Page 24: Drainage Of Condensate

    This can lead to the overfilling of the drip tray and damage to the unit. Page 24 Frapol Sp. z o.o. reserves the right to introduce changes without any prior notice.

  • Page 25: Electric Heater

    Does the actuator close and open a bypass damper, according to the force signal sent from the control system, and not the other way round? Page 25 Frapol Sp. z o.o. reserves the right to introduce changes without any prior notice.
  • Page 26 • Re-install the filters. • Close the inspection flap and start the unit. • The following diagrams illustrate the method of replacing filter cartridges. Page 26 Frapol Sp. z o.o. reserves the right to introduce changes without any prior notice.
  • Page 27 The heater is an electric device subject to periodical inspection, in accordance with applicable regulations. Page 27 Frapol Sp. z o.o. reserves the right to introduce changes without any prior notice.
  • Page 28 8. Control system. 8.1 Scope of delivery • built-in power supply and control system, including the Frapol SMART microprocessor controller and a set of instruments to control the components built into the recuperator; • colour touch-operated control panel with a 15m cable;...
  • Page 29 Decrease or increase the value of the selected parameter Move parameter list down, up, previous, next Entering the selected menu item or confirming the setting for the selected parameter Page 29 Frapol Sp. z o.o. reserves the right to introduce changes without any prior notice.
  • Page 30 - Exhaust air fan speed Continuous mode settings • Supply air fan speed • Exhaust air fan speed Generalsettings Language Date Clock Brightness Schedules Page 30 Frapol Sp. z o.o. reserves the right to introduce changes without any prior notice.
  • Page 31 This way, the temperature set-point can be lowered automatically, without affecting thermal comfort, while at the same time reducing energy consumption. Page 31 Frapol Sp. z o.o. reserves the right to introduce changes without any prior notice.
  • Page 32 The settings related to additional operating modes of the controller, in which the status of the air handling unit control is changed for a specified period of time, can be found in: Page 32 Frapol Sp. z o.o. reserves the right to introduce changes without any prior notice.
  • Page 33 Input Logical Status - Set the logical status of a digital input to Normally Open or Normally Closed. • Ventilation duration - the time in minutes during which ventilation will continue. Page 33 Frapol Sp. z o.o. reserves the right to introduce changes without any prior notice.
  • Page 34 (only), which is installed in the socket in the panel housing, and in the corresponding programmable devices connected to the controller module. Page 34 Frapol Sp. z o.o. reserves the right to introduce changes without any prior notice.
  • Page 35 Conditions of the www.econet24.com website and the EcoNET service available at http://www.plum.pl/index.php/econet#pobierz, as well as by email, at every request of the User. At the same Page 35 Frapol Sp. z o.o. reserves the right to introduce changes without any prior notice.
  • Page 36 The method of connecting the ecoNET300-V module to the controller has been described in detail in the ecoNET300-V user manual. Below is an overview of the website and mobile application with sample values corresponding to the operating parameters of the controller. Page 36 Frapol Sp. z o.o. reserves the right to introduce changes without any prior notice.
  • Page 37 Operation and Maintenance Manual OnyX Pride Recuperators February 2019 Page 37 Frapol Sp. z o.o. reserves the right to introduce changes without any prior notice.
  • Page 38 Operation and Maintenance Manual OnyX Pride Recuperators February 2019 Interface of the ecoNET.apk app with sample settings. The mobile ecoNET.apk app can be downloaded free of charge. Page 38 Frapol Sp. z o.o. reserves the right to introduce changes without any prior notice.
  • Page 39 Every 7 days, after the technical service of the required - contact the display for energy cause is recorded manufacturer is required technical service of the recovery manufacturer. Page 39 Frapol Sp. z o.o. reserves the right to introduce changes without any prior notice.
  • Page 40 Signalling of alarm, Continuously from the water heater water heater - heating heating procedure moment the cause is procedure is started recorded, then the alarm disappears Page 40 Frapol Sp. z o.o. reserves the right to introduce changes without any prior notice.
  • Page 41 Maintaining the temperature, if secondary heat exchangers are used - if not present, only by the heat recovery exchanger. • Opening of the supply air bypass - final protection. Page 41 Frapol Sp. z o.o. reserves the right to introduce changes without any prior notice.
  • Page 42 No / Analogue CO2 sensor / Analogue humidity sensor / Digital sensor] Heater thermostats Pre-heater thermostat [Normally Open/Normally Closed] Re-heater thermostat [Normally Open/Normally Closed] Page 42 Frapol Sp. z o.o. reserves the right to introduce changes without any prior notice.
  • Page 43 Hardware configuration of recuperator outputs The controller can be programmed to control individual recuperator outputs, which affects the control of devices connected to these outputs. Page 43 Frapol Sp. z o.o. reserves the right to introduce changes without any prior notice.
  • Page 44 Hysteresis of min outside temperature. CAUTION! The outside temperature is measured by a temperature sensor at the inlet to the air intake. Modbus Settings Page 44 Frapol Sp. z o.o. reserves the right to introduce changes without any prior notice.
  • Page 45 - 2 (NO/NC), switchable Power outputs - 2 (NO), 1000W - 2 (NO), 750W Potential signalling outputs - 3 (NO), 230V~ 8.20 Operating conditions Controller: Page 45 Frapol Sp. z o.o. reserves the right to introduce changes without any prior notice.
  • Page 46 10. Terms of warranty This warranty is valid in the Republic of Poland. FRAPOL Sp. z o.o. provides warranty and post-warranty service of the device. The warranty covers free-of-charge repairs, within 24 (twenty-four) months from the date of purchase. The Guarantor undertakes to process each claim, within 14 (fourteen) days from the date it has been filed.
  • Page 47 (.xls sheet). The costs related to processing a warranty claim during the warranty term shall be borne by Frapol Sp. z o.o. If any discrepancies are found and a warranty claim is rejected, the costs of expertise and shipping of the goods shall be imposed on the complaining party.
  • Page 48 Assembly and installation Electrical connections Hydraulic connections (e.g. connecting a drain trap) Start-up Measurements Results of measurements of the unit operation parameters Air supply Exhaust Page 48 Frapol Sp. z o.o. reserves the right to introduce changes without any prior notice.
  • Page 49 Please send the reports to: • Email: serwis@frapol.com.pl or to: • Address: Frapol Sp. z o.o. ul. Mierzeja Wiślana 8, 30-832 Kraków, with a note “technical maintenance” Page 49 Frapol Sp. z o.o. reserves the right to introduce changes without any prior notice.
  • Page 50 Mierzeja Wiślana 8, 30-832 Kraków Tel. [+48] 12 653 27 66, [+48] 12 659 05 77 Fax [+48] 12 653 27 89 sekretariat@frapol.com.pl WWW.FRAPOL.COM.PL Page 50 Frapol Sp. z o.o. reserves the right to introduce changes without any prior notice.

This manual is also suitable for:

Onyx pride 400

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