UAS SMOG-HOG SG SERIES Owner's Manual

Electrostatic precipitator
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OWNER'S MANUAL
MODEL SG-2
SMOG-HOG
ELECTROSTATIC PRECIPITATOR:
®
SG SERIES

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Summary of Contents for UAS SMOG-HOG SG SERIES

  • Page 1 OWNER’S MANUAL MODEL SG-2 SMOG-HOG ELECTROSTATIC PRECIPITATOR: ® SG SERIES...
  • Page 2 Should you need assistance, call the United Air Specialists, Inc. Customer Service number shown below. To expedite your service, have the following information available when contacting UAS. UAS ORDER #: ________________________________________________________________ UNIT MODEL #:________________________________________________________________...
  • Page 3: Table Of Contents

    TABLE OF CONTENTS Page Safety PrecautionS ..................iv 1. HoW tHe SMoG-HoG SG SerieS WorKS .............1 2. inSPection of eQuiPMent ................1 3. inStaLLation of PLanninG ................1 unducted or area capture ................1 Ducted or Source capture ................1 Specifications ....................1 4. inStaLLation .....................4 ceiling Mounting ..................4...
  • Page 5 TABLE OF CONTENTS Page 7. ManuaL cLeaninG MetHoDS ................11 Soak tank ....................11 Portable Pressure Washer ...............11 automatic Parts Washer ................11 other cleaning considerations ..............11 8. aPPearance of coMPonentS after cLeaninG ........11 unicell ......................11 Pre-filters/after-filters ................11 cabinet .....................11 9. Part rePLaceMent ProceDureS anD aDJuStMentS ......12 ionizer Wire replacement ................12 Door feed through insulators ..............12 indicator Light ...................12...
  • Page 6: Safety Precautions

    SAFETY PRECAUTIONS We have provided many important safety messages in this manual on your Smog-Hog SG. always read and obey all safety messages. this is the safety alert symbol. this symbol alerts you to potential hazards that can kill or hurt you and others. all safety messages will follow the safety alert symbol and the word “DanGer”...
  • Page 7: How The Smog-Hog Sg Series Works

    Pulleys and belts SG units may be ducted directly to the contaminant should not be replaced without first contacting uaS source or unducted to remove particulate from the customer Service at 1-800-252-4647.
  • Page 8 Smog-Hog revised 09/09 SG Series Model MODEL SG-2 MODEL SG-4S...
  • Page 9 Smog-Hog revised 09/09 SG Series Model MODEL SG-4T Figure 2 Installation Dimensions (in./cm.) MODEL SG-6...
  • Page 10: Installation

    Smog-Hog revised 09/09 SG Series Model Prior to installation, refer to specifications in figures 1, 4.2 COLUMN OR WALL MOUNTING 2 and 3. Note mounting and clearance requirements and allow for proper plumbing and electrical access. allow at least 36” for door swing and component access units may be suspended from cantilevered supports on the door side of the unit.
  • Page 11 Smog-Hog revised 09/09 SG Series Model Figure 5 Drain and Trap Installation Built-in magnetic starters, overload relays and fuses CAUTION are supplied on all blower units with in-place cleaning and those with special agency labels. remote on/ off switches with interlocks are provided on all blower When electrical control panels are supplied by units with in-place cleaning (see figure 8).
  • Page 12: Power Pack

    50 percent. the filter media is utilized as pre- and after-filters if the SG is not equipped with In Place cleaning. the SG inlet plenum, if supplied by uaS, could have filter media or impingement filters. the inlet plenum should be inspected that all filters are installed.
  • Page 13: Blower Current Measurement

    Blower speed can be measured with a tachometer. call uaS customer Service for blower rpm Figure 9 specification. The serial number of the unit is required to determine the blower rpm factory setting.
  • Page 14: Power Pack Enclosure Push Rod And Grounding Bar

    Smog-Hog revised 09/09 SG Series Model 5.7 POWER PACK ENCLOSURE PUSH ROD AND GROUNDING BAR each power pack enclosure has a captive, spring loaded “push rod” extending into the module. factory-set, the push rod serves the following purposes: 1. High voltage Dc power is automatically shut down with the unicells removed from the module.
  • Page 15: Placing Sg Online

    5.9 PLACING SG ONLINE Depending upon job specifications or other requirements, the SG may be placed on line by a customer supplied switch, or uaS remote Start/Stop assembly. the indicator light on each power pack enclosure should be illuminated. the power pack enclosure toggle switch should be in the “up”...
  • Page 16: Perform In Place Cleaning

    Main electrical Panel. a wash 6.2.3 WATER TEMPERATURE...
  • Page 17: Dry-Out Time

    Smog-Hog revised 09/09 SG Series Model 6.2.7 DRY-OUT TIME 8. APPEARANCE OF COMPONENTS unicells and filter media should be dry before the SG AFTER CLEANING is placed into operation. Startup of a wet system will cause dead short conditions to the ionizer and collector components should have a clean, not necessarily cell circuits.
  • Page 18: Part Replacement Procedures And Adjustments

    REPLACEMENT 9.3 INDICATOR LIGHT as shipped from uaS, gasketed component access doors have been carefully sealed against leakage of liquids from the air cleaner cabinet. Should leakage 1. open the power pack enclosure lid cover.
  • Page 19: Power Pack Enclosure Push Rod Adjustment

    Smog-Hog revised 09/09 SG Series Model collection components should be removed and replaced with great care to preserve gasket integrity. Should damaged gasket require replacement, call UAS customer Service for the proper gasket material. GASKET LENGTHS nuMBer of LenGtH MoDeL DoorS Per Door (ft.)
  • Page 20: Troubleshooting

    5 milliamps to assure at each end personnel safety. • Basic hand tools • One power pack (UAS Part Number 21-1216) WARNING • AC cable with three prone plug (for the wall receptacle), opposing end of cable should have two...
  • Page 21 Smog-Hog revised 09/09 SG Series Model indicator light to flash. When the dead short condition Verify there is 120 Vac to the power pack, place the is removed possibly by the exhaust blower or In Place toggle switch in the off position and remove the 120 Cleaning System (if so equipped) or manual cleaning Vac wires from the power pack terminals 5 and 6.
  • Page 22 09/09 SG Series Model STEP 2 • Warped cell plate(s) which could be due to high duct operating temperature, consult uaS. PROBLEM: Indicator light is flashing. • Carbon tracking to the cell high voltage feed PROCEDURE: Checking the unicell...
  • Page 23: High Voltage Probe Measurements

    Smog-Hog revised 09/09 SG Series Model • Broken ionizer wires. 4. engage the interlock switch and place the tip of the high voltage probe to the collector cell door • Contaminant build up and or cracked ionizer stand feed through insulator bolt. the high voltage off insulators and or high voltage door feed through measurement should be 5.0 to 7.3 KVDc.
  • Page 24 Smog-Hog revised 09/09 SG Series Model teStinG tHe PoWer PacK 7. if there is an arcing condition, determine the problem and repair. 1. connect ac cable to the power pack connectors 5 8. Disconnect ac cable plug from the wall outlet. and 6 with the ground wire secured to the ground stud on the power pack.
  • Page 25: Troubleshooting Guide

    SG unit exhaust louvers. fuses have failed to the power pack replace fuses. circuit. unicells are not properly electrically refer to figure 20. aligned. air volume (acfM) is not within Measure air volume, call uaS customer specifications. Service for specifications.
  • Page 26 Smog-Hog revised 09/09 SG Series Model iMPortant: inSPect contact SPrinGS Before StartuP. MiSaLiGnMent can occur DurinG SHiPMent/inStaLLation By enD uSer Figure 20 Property Aligned SG Unicell Assembly rePLaceMent PartS Quantity iteM no. Part no. DeScriPtionS reQuireD 02-1921 uniceLL aSSeMBLy 36-0068 ioniZer contact SPrinG 30-0452 contact WeLD nut...
  • Page 27: Ordering Parts

    20. 11.3 FREIGHT COST freight cost on returned parts must be prepaid by the sender. freight cost on parts shipped from uaS is prepaid by uaS and added to the cost of the parts.
  • Page 28: Appendix

    Smog-Hog revised 09/09 SG Series Model 12. APPENDIX 12.1 WIRING DIAGRAMS Wiring Diagram SG Agency Certified Units Without Cleaning Wiring Diagram SG Standard Units Without Cleaning (Magnetic Starter) LEGEND: – – – WirinG By cuStoMer NOTE: cuStoMer to ProViDe Starter SuPPLieD By cuStoMer WitH PuSH Button Station oPtionaL Start/StoP Station...
  • Page 29 Smog-Hog revised 09/09 SG Series Model 12.1 WIRING DIAGRAMS Wiring Diagram SG Agency Certified Units Without Cleaning (Manual Starter) Wiring Diagram SG Power Pack Enclosure LEGEND: – – – WirinG By cuStoMer NOTE: cuStoMer to ProViDe Starter SuPPLieD By cuStoMer WitH PuSH Button Station oPtionaL Start/StoP Station H H...
  • Page 30: Power Pack Enclosure Illustration

    Smog-Hog revised 09/09 SG Series Model 12 13 9 10 11 32 33 12.2 POWER PACK ENCLOSURE ILLUSTRATION 12.3 REMOTE START/STOP ASSEMBLY 20-3032 (OPTIONAL)
  • Page 31: Power Pack Enclosure Assembly Parts List

    Smog-Hog revised 09/09 SG Series Model 12.4 POWER PACK ENCLOSURE ASSEMBLY PARTS LIST ITEM NO. PART NO. DESCRIPTION QUANTITY REQUIRED 20-1396 Power Pack enclosure 21-1216 Power Pack 02-1651 Shorting out assembly 42-10063-0001 Gasket for Lid cover 20-2835 terminal Block 10-11034-0002 terminal Bracket 41-2435-5 terminal Label...
  • Page 32 UAS is limited to furnishing replacement parts F.O.B. UAS’ factory or making repairs at UAS’ factory of any parts that are determined, upon inspection by UAS, to be defective. In no event will UAS be responsible for labor or transportation charges for the removal, reshipment or reinstallation of the parts.

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