Table of Contents
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TRIANCO
HEATMAKER
THIS UNIT MUST BE INSTALLED IN ACCORDANCE WITH STATE AND
LOCAL CODES BY A QUALIFIED INSTALLER.
To the Installer: After installation these instructions must be given to the homeowner or left
on or near the boiler.
To the Homeowner: This booklet contains important information that will help you in
maintaining and operating this boiler. Please retain it for future reference.
HW-M2 Series
HW-M2-130
HW-M2-100
HW-M2-60
Integrated Hydronic Heating
and Domestic Hot Water Appliance
For Natural or Propane Gas.
* Field conversion only.
Heatmaker H, HP and HW
Operating, Installation
& Maintenance Instructions
H-M2 Series
H-M2-130*
H-M2-100
H-M2-60
Hydronic Heating Only
For Natural or Propane Gas.
HP-M2 Series
HP-M2-130*
HP-M2-100
HP-M2-60
Hydronic Heating Only
For Natural or Propane Gas
(Wall Hung).
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Table of Contents
Summary of Contents for Trianco Heatmaker H Series
- Page 1 Heatmaker H, HP and HW Operating, Installation TRIANCO & Maintenance Instructions HEATMAKER THIS UNIT MUST BE INSTALLED IN ACCORDANCE WITH STATE AND LOCAL CODES BY A QUALIFIED INSTALLER. To the Installer: After installation these instructions must be given to the homeowner or left on or near the boiler.
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Page 2: Table Of Contents
INSTALLATION SERVICE Introduction ............2 Cleaning Combustion Chamber Coil ....19 Schematic Diagram HW - M2 - Series ....2 Boiler Components Descriptions ...... 19-21 Schematic Diagram H(P) - M2 - Series ....3 Domestic Water Coil Replacement ....21 Unpacking ............3 Tank Replacement .......... -
Page 3: Schematic Diagram H(P) - M2 - Series
TO THE INSTALLER : BEFORE YOU BEGIN UNPACKING THE HEATMAKER Figure 2. H-M2. LOCATING THE HEATMAKER Š CLEARANCES ð ‰ ˆ ï † AGA/ CODES & STANDARDS... -
Page 4: Venting Options
LOCATING UNIT WITH INSTALLATION RESPECT TO VENTILATION CHIMNEY VENTING (USA Only) ALTERNATE VENTING METHOD (Canada Only) Figure 3. HW-M2. Figure 4. H-M2. SUPPLY 3.5" deep DOMESTIC RETURN... - Page 5 Table 1. Table 2. Type B Double Connector Diameter to be used with Vent and Connector Diameter (A & D) chimney areas within the size limits at bottom Height Lateral Height Lateral 4" 5" 6" 7" 8" Appliance Rating in MBH Appliance Rating in MBH Fan Assist Fan Assist...
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Page 6: Horizontal / Vertical Venting
INSTALLING STAINLESS STEEL APPLIANCE JOINT HORIZONTAL / VERTICAL VENTING PROCEDURE WITH HEATMAKER Table 3. Appliance Design Data (single pipe only) Minimum clearance from 3" combustibles (vent) Max. flue gas temp. 325°F Max. vent pressure 1.5" W .C. APPLIANCE JOINT Max. equiv. ft of venting (any 50 equiv. - Page 7 Part # 2400-372 Figure 6. Figure 7. Figure 8 & 9.
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Page 8: C Direct Venting & Air Source
THE DIRECT VENT KITS AIR SOURCE FOR COMBUSTION (WHEN NOT DIRECT VENTED) & INSTALLING DIRECT VENT KITS LOCATING THE VENT ON AN OUTSIDE WALL Figure 11. 3" VENT PLUG INTAKE AIR SCREEN 4" MIN. DIA 5" TEE H, HP or HW with Separate Air Source. -
Page 9: I Gas & Domestic Water Piping
GAS CONNECTION TO HEATMAKER NSTALLATIONS WITH WATER CONTAINING GRAINS OF HARDNESS OR HIGHER MUST BE INSTALLED WITH APPROPRIATE WATER TREATMENT Figure 12. & Table 4. Capacity of Pipe in MBTU / HR Length (.6 Specific Gravity) Pipe ½" ¾" 1" 1¼"... -
Page 10: Hydronic Heat Piping
HYDRONIC HEAT PIPING - H SERIES USING IN A COMBINED HOT WATER HEATING AND CHILLED WATER COOLING SYSTEM. Figure 14. Hydronic Piping (HW). - Page 11 Figure 15. Hydronic Piping with Indirect H(P).
- Page 12 Figure 16. Hydronic Piping H(P) Models. Figure 17. Hydronic Piping H(P) in Radiant “in floor” or Low Mass Heating Systems ê ê ê ê ê ê ê ê...
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Page 13: Electrical Connections
ELECTRICAL CONNECTIONS Figure 18. Single Zone. Set Thermostat Anticipator to 0.9 amp Figure 19. Zoning with Zone Valves. Figure 20. Zoning with 3 wire Zone Valves. LEGEND Disconnect Switch 24-Volt Thermostats. Figure 21. Zoning with Circulators. Zone Circulators - Max 5 AMP 120 VAC. -
Page 14: Hp Installation
HYDRONIC SYSTEMS CONNECTIONS WALL MOUNTING INSTRUCTIONS PALOMA/HYTECH REPLACEMENT PLUMBING ACCESSORIES INSTALLATION & NEW WALL MOUNT INSTALLATION GAS SUPPLY CONNECTION... - Page 15 VENTING THE HP-M2-SERIES ELECTRICAL CONNECTIONS & HP WIRING BOX WHT/RED PALOMA PAK/HYTECH TRANSFORMER RELAY BLACK CONTROL PAK BLUE SYSTEM PUMP(S) WHITE 120VAC H O T NEUTRAL I N P U T...
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Page 16: Modular Home Installation
MANUFACTURED HOME (MOBILE HOME) APPLIANCE INSTALLATION INSTRUCTIONS. APPLIANCE MOUNTING Figure 22. -
Page 17: Check, Test & Start Up
CHECK,TEST & START- UP & CHECK LIMIT CONTROL OPERATION... -
Page 18: Maintenance
LIGHTING AND SHUTDOWN INSTRUCTIONS COMMON VENT TEST MAINTENANCE... -
Page 19: Cleaning Combustion Chamber Coil
ADJUSTING BURNER / INPUT CLEANING COMBUSTION CHAMBER COIL & UNIT PUMP GAS VALVE... - Page 20 SAFETY LIMIT SWITCH LOW LIMIT (HW-M2 Series Only) OPERATING CONTROL BLOWER IGNITER PRIORITY RELAY - R1 (HW-M2 Series Only) PRESSURE DIFFERENTIAL SWITCH TRANSFORMER...
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Page 21: Domestic Water Coil Replacement
BOILER CONTROL DHW COIL REPLACEMENT STACK SWITCH TRANSFER TANK AND DOMESTIC HOT WATER COIL (HW-M2 Series Only) TANK REPLACEMENT THERMOSTATIC UNION (H(P)-M2-Series Boilers Only) TIME DELAY RELAY (TDR) -
Page 22: Delayed Ignition
DELAYED IGNITION NOISY OPERATION... -
Page 23: High Gas Consumption
INSUFFICIENT HOT WATER HIGH GAS CONSUMPTION (HW - M2 - Series Only) SHORT CYCLING (H-M2, HP-M2 Series Only) -
Page 24: Cross Contamination
CROSS CONTAMINATION AND LOCK OUTS COMBUSTION RELATED SHORT CYCLING... -
Page 25: Sequence Of Operation
SEQUENCE OF OPERATION TROUBLE SHOOTING (DETAILED FLOW CHARTS ON PAGES 26-32). CODE NORMAL NOTE: If the stack switch contacts OPERATION are closed for any reason when the blower isn‘t operating a sequence will not occur and after 45 seconds the control will “lock out “... -
Page 26: Trouble Shooting Flow Charts
GENERAL TROUBLE SHOOTING RESET BOILER CONTROL BY INTERUPTING POWER AT SIDE OF UNIT FOR 15 SECONDS ê 1. IS SERVICE SWITCH ON? GREEN LIGHT COMES ON è 2. IS CIRCUIT ON? 3. ARE FUSES OR CIRCUIT BREAKER OK? ê ê ê... - Page 27 TESTING LIMIT CIRCUIT (YOU MUST COMPLETE PAGE 26 FIRST) VIOLET 1. SWITCH BOILER ON 2. CHECK FOR 24V AT PIN #6 "CONTROL" NOTE: PLUG ORIENTATION MAY DIFFER FROM DIAGRAM NO - UNPLUG CN6 FROM BOILER CONTROL AND TEST AS INDICATED ê...
- Page 28 RED "PURGE" LIGHT FLASHING (YOU MUST COMPLETE PAGE 26 FIRST) RESET BOILER CONTROL BY SWITCHING POWER OFF FOR 15 SECONDS AND THEN ON AGAIN ê WITH A CALL FOR HEAT / HOT WATER AFTER APPROX. TWO SECONDS GREEN LIGHT COMES ON AND BLOWER STARTS ê...
- Page 29 CHECKING BLOWER (YOU MUST COMPLETE PAGE 28 FIRST) RESET BOILER CONTROL BY SWITCHING BOILER SWITCH OFF FOR 15 SECS, THEN BACK ON. ê WITH A CALL FOR HEAT / HOT WATER, AFTER TWO SECONDS DOES GREEN POWER LIGHT COMES ON. ê...
- Page 30 CHECKING STACK SWITCH (YOU MUST COMPLETE PAGE 29 FIRST) 1. TURN OFF BOILER SWITCH 2. REMOVE BOTH TUBES FROM STACK SWITCH AND DISCONNECT ELECTRICAL WIRES 3. CHECK FOR CONTINUITY ACROSS SWITCH TERMINALS NO CONTINUITY CONTINUITY OHMS) (0 OHMS) ê ê REPLACE STACK 1.
- Page 31 RED "VALVE/FLAME" LIGHT FLASHING (YOU MUST COMPLETE PAGE 26 FIRST) ARE GAS VALVES AND GAS METER TURNED ON. IS THERE GAS IN LP TANK (LP UNITS). ê ê RESET BOILER BY INTERUPTING POWER FOR TURN ON VALVES, FILL LP TANK ON LP 15 SECONDS - WHEN "VALVE/FLAME"...
- Page 32 CHECKING PUMP WITH A CALL FOR HEAT RESET BOILER CONTROL BY SWITCHING OFF BOILER SWITCH FOR 15 SECS. AND THEN ON AGAIN. ê AFTER TWO SECONDS DOES GREEN POWER LIGHT COME ON? ê ê PUMP OPERATES? REFER TO GENERAL TROUBLE SHOOTING SECTION PAGE 26 ê...
- Page 34 Installer: Date of Installation: Serial Number: NOTES:...
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Page 36: Electrical Diagrams
Figure 23. “H(P)” Wiring Diagram. “Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation.” Verify Proper Operation After Servicing! Figure 24. “H(P)” Ladder Diagram. FUSE... - Page 37 Figure 25. “HW” Wiring Diagram. “Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation.” Verify Proper Operation After Servicing! Figure 26. “HW” Ladder Diagram. FUSE...
- Page 38 Quick Reference Trouble Shooter S9301A CONTROL MODULE...
- Page 39 QUICK REFERENCE TROUBLE SHOOTER FOR MORE INFORMATION SEE INDEX...
- Page 40 Installer's “Leave It Right” Check List VENTING Ö Ö Ö Ö PIPING Ö Ö Ö Ö ELECTRICAL Ö Ö Ö Ö IMPORTANT Ö Ö Ö Ö TRIANCO-HEATMAKER, Inc. 111 York Avenue Randolph, Massachusetts 02368 Part No. 1 - 510 Telephone (781) 986-9100 2 M - 11/19/97 Fax (781) 986-9907...
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