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Saimo 6105 Installation, Operating And Service Manual

Belt feeder integrator
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  • Page 1 6105 6105 6105 6105 Belt Belt Belt Belt Feeder Feeder Feeder Feeder integrator integrator integrator integrator --- --- --- --- User User User User’ ’ ’ ’ s s s s Guide Guide Guide Guide --- --- --- --- 6105...
  • Page 2 This document may not be copied or reproduced in any way without the express written consent of SAiMO . Please note that SAiMO reserves the right to change and/or improve the product design and specifications without notice. Thanks for your understanding and support.

  • Page 3: Table Of Contents

    6105 6105 6105 6105 Belt Belt Belt Belt Feeder Feeder Feeder Feeder integrator integrator integrator integrator --- --- --- --- User User User User’ ’ ’ ’ s s s s Guide Guide Guide Guide --- --- --- --- Table of Contents...
  • Page 4 Integrator Integrator Integrator Installation Installation Installation Installation..............................................................................................22 22 22 22 General................................22 6105 Integrator Installation..........................22 4.2.1 Mounting..............................22 4.2.2 Safety Precautions..........................22 4.2.3 Wiring (External Power Supply)......................23 Chapter Chapter Chapter 5 5 5 5 Operation Operation ..............................
  • Page 5 Maintenance Maintenance ..........................................................................72 72 72 72 Chapter Integrator Integrator Maintenance Maintenance........................... Daily Maintenance Routines of 6105 Integrator....................72 6105 Integrator Troubleshooting --- Fault Isolation..................72 6.2.1 Power Supply Examination........................74 6.2.2 Speed Input..............................74 6.2.3 Load Cell Input............................74 6.2.4 Current Output (Optional)........................75 6.2.5...

  • Page 6: General

    6105 integrator. The 6105 integrator is available in panel mount and field mount. By processing the weight signal from the load cell and the speed signals from the speed sensor, It calculates and displays flowrate and total of the material fed.
  • Page 7 --- --- --- --- User User User User’ ’ ’ ’ s s s s Guide Guide Guide Guide --- --- --- --- 6105 6105 Belt Belt Feeder Feeder integrator integrator Figure 1-2 6000 Series Integrator --- Field Mount...

  • Page 8: Technical Specifications

    Chinese / English menu Weighing Capability · The 6105 integrator is capable of connecting up to eight 350Ω loads and acquiring a speed signal from the speed sensor, to calculate flow rate and total. · The 6105 integrator has the function of automatic zero calibration.

  • Page 9: Features

    The software has been solidified into the memory chip. Each preprogrammed function can be activated automatically by operating from the keypad or installing the optional expansion board. Saimo 6105 integrator has a powerful and user friendly operating interface, easy for function selection, data setup, operation and maintenance.

  • Page 10: Monitoring Function

    Monitoring Monitoring Function Function Function Function Saimo 6105 integrator is equipped with an indication system. Indication can be in the form of: status indications process alarms programming errors equipment failures The integrator includes internal diagnostics that will generate alarms in case of hardware failures or programming errors.

  • Page 11: Printing Function

    The communication protocol allows a remote intelligent device to read and eventually write the contents of the registers. During the communication activity, the 6105 integrator always acts as a Slave. This means it responds to a request from a Master device on the line, but never attempts to send messages out.

  • Page 12: Installation

    The 6105 panel mount integrator should have a clearance of at least 5cm at the top and bottom to allow air circulation. In case that the integrator must be positioned under the heat sources, proper space around the integrator should be reserved.

  • Page 13: Wiring (External Power Supply)

    7. Maintenance procedures should be performed only by qualified service personnel and in accordance with procedures / instructions given in this manual. 8. During maintenance, a safety tag (not supplied by Saimo) should be displayed in the ON/OFF switch area as a precaution instructing others not to operate the unit.
  • Page 14 I. All conduits should enter the bottom of the enclosure. Do not run conduit through the top or sides of the enclosure. 2. The following figure shows the wiring diagram of the 6105 integrator.: 6105 Figure 4-1 6105 Integrator Wiring Diagram...

  • Page 15: Keypad

    Keypad Keypad This chapter describes operating procedures for the 6105 integrator. The keypad on the front panel includes hard keys and five soft keys. Hard keys located on the right half side of the front panel perform specific functions as assigned. Below is a list of the keys and their functions: 1.

  • Page 16: Run Menu

    --- --- --- --- User User User User’ ’ ’ ’ s s s s Guide Guide Guide Guide --- --- --- --- 6105 6105 Belt Belt Feeder Feeder integrator integrator Run Menu Menu Menu Menu 2006-3-21 12:00:00...
  • Page 17 --- --- --- --- User User User User’ ’ ’ ’ s s s s Guide Guide Guide Guide --- --- --- --- 6105 6105 Belt Belt Feeder Feeder integrator integrator 3.2.2 3.2.2 3.2.2 3.2.2 Alarm Alarm Alarm...
  • Page 18 --- --- --- --- User User User User’ ’ ’ ’ s s s s Guide Guide Guide Guide --- --- --- --- 6105 6105 Belt Belt Feeder Feeder integrator integrator Main Main Menu Menu Main Main Menu Menu Press ”MENU”...

  • Page 19: Main Menu

    --- --- --- --- User User User User’ ’ ’ ’ s s s s Guide Guide Guide Guide --- --- --- --- 6105 6105 Belt Belt Feeder Feeder integrator integrator 3.3.1 3.3.1 3.3.1 3.3.1 Initial Initial Setup...
  • Page 20 --- --- --- --- User User User User’ ’ ’ ’ s s s s Guide Guide Guide Guide --- --- --- --- 6105 6105 Belt Belt Feeder Feeder integrator integrator 5.3.1.2 5.3.1.2 5.3.1.2 5.3.1.2 Initial Initial Initial...
  • Page 21 --- --- --- --- User User User User’ ’ ’ ’ s s s s Guide Guide Guide Guide --- --- --- --- 6105 6105 Belt Belt Feeder Feeder integrator integrator 5.3.1.3 Scale Code Data 5.3.1.3 5.3.1.3 5.3.1.3 Scale...
  • Page 22 --- --- --- --- User User User User’ ’ ’ ’ s s s s Guide Guide Guide Guide --- --- --- --- 6105 6105 Belt Belt Feeder Feeder integrator integrator 2006-3-21 12:00:00 Scale #1 SCALE CODE DATA 3 P to Test High:...
  • Page 23 User’ ’ ’ ’ s s s s Guide Guide Guide Guide --- --- --- --- 6105 6105 Belt Belt Feeder Feeder integrator integrator Press “PAGE DOWN” soft key from the Initial Setup 3 Menu described in Section 5.3.1.4, the first page...
  • Page 24 User’ ’ ’ ’ s s s s Guide Guide Guide Guide --- --- --- --- 6105 6105 Belt Belt Feeder Feeder integrator integrator Note: When Dual channels are used for the weight channel, the two load cells should be connected to the channel 1 and channel 2 separately on the A/D board.
  • Page 25 User’ ’ ’ ’ s s s s Guide Guide Guide Guide --- --- --- --- 6105 6105 Belt Belt Feeder Feeder integrator integrator Because the belt scale is a dynamic measuring equipment. The weighing accuracy has a close relation with the conveyor.
  • Page 26 User User User’ ’ ’ ’ s s s s Guide Guide Guide Guide --- --- --- --- 6105 6105 Belt Belt Feeder Feeder integrator integrator When test duration acquisition is finished, the following screen appears: 2006-3-21 12:00:00 Scale #1...
  • Page 27 User’ ’ ’ ’ s s s s Guide Guide Guide Guide --- --- --- --- 6105 6105 Belt Belt Feeder Feeder integrator integrator When the test duration acquisition is finished, the fourth screen described in section 5.3.1.7 appears. 5.3.1.8 5.3.1.8...

  • Page 28: Calibration

    --- --- --- --- User User User User’ ’ ’ ’ s s s s Guide Guide Guide Guide --- --- --- --- 6105 6105 Belt Belt Feeder Feeder integrator integrator 3.3.2 3.3.2 3.3.2 3.3.2 Calibration Calibration Calibration Calibration Pressing “2”...
  • Page 29 User User’ ’ ’ ’ s s s s Guide Guide Guide Guide --- --- --- --- 6105 6105 Belt Belt Feeder Feeder integrator integrator a. Automatic Zeroing Press “AUTO ZERO “ soft key to enter the following screen. 2006-3-21...
  • Page 30 --- --- --- --- User User User User’ ’ ’ ’ s s s s Guide Guide Guide Guide --- --- --- --- 6105 6105 Belt Belt Feeder Feeder integrator integrator When auto-zeroing is finished, the following screen appears. 2006-3-21 12:00:00 Scale #1...
  • Page 31 User’ ’ ’ ’ s s s s Guide Guide Guide Guide --- --- --- --- 6105 6105 Belt Belt Feeder Feeder integrator integrator Press numeric keys to enter the new zero and press “SURE ZERO” to validate it. 5.3.2.2 5.3.2.2...
  • Page 32 --- --- --- --- User User User User’ ’ ’ ’ s s s s Guide Guide Guide Guide --- --- --- --- 6105 6105 Belt Belt Feeder Feeder integrator integrator 2006-3-21 12:00:00 Scale #1 8000000 888 t/h 1m/s...
  • Page 33 --- --- --- --- User User User User’ ’ ’ ’ s s s s Guide Guide Guide Guide --- --- --- --- 6105 6105 Belt Belt Feeder Feeder integrator integrator 2006-3-21 12:00:00 Scale #1 8000000 888 t/h 1m/s...
  • Page 34 User’ ’ ’ ’ s s s s Guide Guide Guide Guide --- --- --- --- 6105 6105 Belt Belt Feeder Feeder integrator integrator When material calibration is finished, input the standard weight value and press “SURE” soft key to validate it and enter the following screen.
  • Page 35 --- --- --- --- User User User User’ ’ ’ ’ s s s s Guide Guide Guide Guide --- --- --- --- 6105 6105 Belt Belt Feeder Feeder integrator integrator Pressing “SURE SPAN” soft key enters the following screen. 2006-3-21 12:00:00 Scale #1...

  • Page 36: System Data Menu

    --- --- --- --- User User User User’ ’ ’ ’ s s s s Guide Guide Guide Guide --- --- --- --- 6105 6105 Belt Belt Feeder Feeder integrator integrator 3.3.3 3.3.3 3.3.3 3.3.3 System System System...
  • Page 37 User User’ ’ ’ ’ s s s s Guide Guide Guide Guide --- --- --- --- 6105 6105 Belt Belt Feeder Feeder integrator integrator Pressing “PAGE DONE” soft key enters the third page of the System Data Menu. 2006-3-21...
  • Page 38 --- --- --- --- User User User User’ ’ ’ ’ s s s s Guide Guide Guide Guide --- --- --- --- 6105 6105 Belt Belt Feeder Feeder integrator integrator Simulated: ELECTRIC, WEIGH, CHAIN Resistor: 0-1000000 Weights: 0-1000000...
  • Page 39 --- --- --- --- User User User User’ ’ ’ ’ s s s s Guide Guide Guide Guide --- --- --- --- 6105 6105 Belt Belt Feeder Feeder integrator integrator 5.3.3.2 5.3.3.2 Control Control Data Data 5.3.3.2 5.3.3.2 Control...
  • Page 40 The working principle of volumetric measuring system can be described as follows: The 6105 integrator calculates flow rate and belt speed on the basis of 1 hour period. Then the flow rate is divided by the belt speed to obtain the weight per unit length per hour which is then multiplied by the average speed per hour to get the average flow rate per hour.
  • Page 41 --- --- --- --- User User User User’ ’ ’ ’ s s s s Guide Guide Guide Guide --- --- --- --- 6105 6105 Belt Belt Feeder Feeder integrator integrator 5.3.3.3 5.3.3.3 Establishing Establishing Test Test Duration Duration 5.3.3.3...
  • Page 42 User User User’ ’ ’ ’ s s s s Guide Guide Guide Guide --- --- --- --- 6105 6105 Belt Belt Feeder Feeder integrator integrator Press “FULL DURA” or “PART DURA”, the following screen is displayed. 2006-3-21 12:00:00 Scale #1...
  • Page 43 --- --- --- --- User User User User’ ’ ’ ’ s s s s Guide Guide Guide Guide --- --- --- --- 6105 6105 Belt Belt Feeder Feeder integrator integrator 5.3.3.3 5.3.3.3 5.3.3.3 5.3.3.3 Calculation Calculation Calculation...
  • Page 44 User User User’ ’ ’ ’ s s s s Guide Guide Guide Guide --- --- --- --- 6105 6105 Belt Belt Feeder Feeder integrator integrator 2) For test weights calibration mode, the following method should be used: （ ）...
  • Page 45 User’ ’ ’ ’ s s s s Guide Guide Guide Guide --- --- --- --- 6105 6105 Belt Belt Feeder Feeder integrator integrator [Set Flowrate]: This option defines the preset flowrate. [P Gain], [I Gain], [G Gain]: the three parameters are used for control function. Typically, [P Gain] is set to 1, [I Gain] is set to 10, and [G Gain] is set to 0.
  • Page 46 User’ ’ ’ ’ s s s s Guide Guide Guide Guide --- --- --- --- 6105 6105 Belt Belt Feeder Feeder integrator integrator The options of input port function include: “BAT RUN”, “BAT READY” and “NO DEFINE”. Press “ENTR”...
  • Page 47 User’ ’ ’ ’ s s s s Guide Guide Guide Guide --- --- --- --- 6105 6105 Belt Belt Feeder Feeder integrator integrator Pressing “PAGE DOWN” soft key from the first page of I/O Definition 1 Menu enters the second page of the I/O Definition Menu.
  • Page 48 2. [BAT RUN] is also a pulse input signal. Upon acceptance of this signal, the system switches to start running status with the switch turning to BAT RUN. 3. When the discharged material is up to the target weight, Discharge End signal is sent from the 6105 integrator.
  • Page 49 User User’ ’ ’ ’ s s s s Guide Guide Guide Guide --- --- --- --- 6105 6105 Belt Belt Feeder Feeder integrator integrator Pressing “PAGE DOWN” soft key enters the sixth page of the I/O Definition Menu. 2006-3-21...

  • Page 50: I/O Definition Menu

    User’ ’ ’ ’ s s s s Guide Guide Guide Guide --- --- --- --- 6105 6105 Belt Belt Feeder Feeder integrator integrator In the first page of Simulated Output #1 menu, move the cursor to “Type” with Up/Down scroll keys and...
  • Page 51 User’ ’ ’ ’ s s s s Guide Guide Guide Guide --- --- --- --- 6105 6105 Belt Belt Feeder Feeder integrator integrator Set the simulated output port 2 in the same way as mentioned above. Pressing “PAGE DOWN” soft key enters the eighth page of the I/O Definition Menu.
  • Page 52 User’ ’ ’ ’ s s s s Guide Guide Guide Guide --- --- --- --- 6105 6105 Belt Belt Feeder Feeder integrator integrator When press “ENTR” soft key, the output type value changes between “YES” and “NO ”. When the desired option is displayed, press “SURE”...

  • Page 53: Communication Menu

    User User’ ’ ’ ’ s s s s Guide Guide Guide Guide --- --- --- --- 6105 6105 Belt Belt Feeder Feeder integrator integrator Pressing “PAGE DOWN” soft key enters the twelfth page of the I/O Definition Menu. 2006-3-21...
  • Page 54 User’ ’ ’ ’ s s s s Guide Guide Guide Guide --- --- --- --- 6105 6105 Belt Belt Feeder Feeder integrator integrator Press the Up/Down scroll keys to move the cursor to the item that to be set, followed by [ENT] key.

  • Page 55: Alarm Setup Menu

    User User’ ’ ’ ’ s s s s Guide Guide Guide Guide --- --- --- --- 6105 6105 Belt Belt Feeder Feeder integrator integrator Pressing “PAGE DOWN” soft key enters the fourth page of the Communication Menu. 2006-3-21 12:00:00...
  • Page 56 User User’ ’ ’ ’ s s s s Guide Guide Guide Guide --- --- --- --- 6105 6105 Belt Belt Feeder Feeder integrator integrator Pressing “PAGE DOWN” soft key enters the second page of the Alarm Setup Menu. 2006-3-21...
  • Page 57 User User’ ’ ’ ’ s s s s Guide Guide Guide Guide --- --- --- --- 6105 6105 Belt Belt Feeder Feeder integrator integrator Pressing “PAGE DOWN” soft key enters the fifth page of the Alarm Setup Menu. 2006-3-21...

  • Page 58: Loadout Setup Menu

    --- --- --- --- User User User User’ ’ ’ ’ s s s s Guide Guide Guide Guide --- --- --- --- 6105 6105 Belt Belt Feeder Feeder integrator integrator 3.3.7 3.3.7 3.3.7 3.3.7 Loadout Loadout Setup...
  • Page 59 --- --- --- --- User User User User’ ’ ’ ’ s s s s Guide Guide Guide Guide --- --- --- --- 6105 6105 Belt Belt Feeder Feeder integrator integrator 3.3.8 3.3.8 3.3.8 3.3.8 Password Password Password...
  • Page 60 --- --- --- --- User User User User’ ’ ’ ’ s s s s Guide Guide Guide Guide --- --- --- --- 6105 6105 Belt Belt Feeder Feeder integrator integrator 2006-3-21 12:00:00 Scale #1 OPERAT PASSWORD SETUP System :...

  • Page 61: Diagnostics Menu

    --- --- --- --- User User User User’ ’ ’ ’ s s s s Guide Guide Guide Guide --- --- --- --- 6105 6105 Belt Belt Feeder Feeder integrator integrator 3.3.9 3.3.9 3.3.9 3.3.9 Diagnostics Diagnostics Menu...
  • Page 62 User User’ ’ ’ ’ s s s s Guide Guide Guide Guide --- --- --- --- 6105 6105 Belt Belt Feeder Feeder integrator integrator Pressing “PAGE DOWN” soft key enters the second page of the Statistics Menu. 2006-3-21 12:00:00...
  • Page 63 User’ ’ ’ ’ s s s s Guide Guide Guide Guide --- --- --- --- 6105 6105 Belt Belt Feeder Feeder integrator integrator This screen defines the working system for the fourth shift. Pressing “PAGE DOWN” soft key enters the fifth page of the Statistics Menu.

  • Page 64: Integrator Integrator Maintenance Maintenance Maintenance

    6105 Integrator Integrator This chapter describes preventive maintenance practice for the 6105 integrator that should be done to minimize downtime and extend the life of the equipment. Developing a preventive maintenance schedule will ensure that critical maintenance procedures are not missed.
  • Page 65 Internall test is normal Flowrate indication is Check speed input normal Normal Normal Check load cell input Total indication is normal Remote Total is normal Check relay actions Current output is normal Repair current baord Figure 6-1 6105 Integrator Troubleshooting Flow Chart...

  • Page 66: Power Supply Examination

    · Empty load · Normal load cell input signal Check that the weight indication displayed in Diagnostics menu of the 6105 integrator is between 1 and 16777216. The weight indication should be changed in the same direction as the sense of desired result.

  • Page 67: Current Output (Optional)

    4mA to 20mA (full range) at a certain interval. In order to check the flowrate at 4mA current output, power up the 6105 and run the belt empty. If the flowrate indication is not zero, reset it by performing zero calibration.
  • Page 68 When the 6105 gives correct current output at zero flowrate, the current output at various known flowrates should be checked. Apply reference weights on the scale and press RUN key on the 6105 integrator to determine the flowrate at a percentage of the full load. For example, a belt scale with scale capacity of 100t/h displays “10”, then the reference weight is 10% of the scale capacity.

  • Page 69: Constant Setup

    --- --- --- --- User User User User’ ’ ’ ’ s s s s Guide Guide Guide Guide --- --- --- --- 6105 6105 Belt Belt Feeder Feeder integrator integrator 4.2.5 4.2.5 4.2.5 4.2.5 Constant Constant Setup...

  • Page 70: Speed

    --- --- --- --- User User User User’ ’ ’ ’ s s s s Guide Guide Guide Guide --- --- --- --- 6105 6105 Belt Belt Feeder Feeder integrator integrator Chapter Chapter 5 5 5 5 Chapter Chapter Speed...

  • Page 71: Installation

    --- --- --- --- User User User User’ ’ ’ ’ s s s s Guide Guide Guide Guide --- --- --- --- 6105 6105 Belt Belt Feeder Feeder integrator integrator Installation Installation Installation Installation 5.3.1 5.3.1 5.3.1 5.3.1...

  • Page 72: Working Principle

    --- --- --- --- User User User User’ ’ ’ ’ s s s s Guide Guide Guide Guide --- --- --- --- 6105 6105 Belt Belt Feeder Feeder integrator integrator Working Working Working Working Principle Principle Principle...

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