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MAHLE VCX-32HD Operation Manual

Coolant exchange system
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MAHLE VCX-32HD
Operation Manual
EN
Coolant Exchange System

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Summary of Contents for MAHLE VCX-32HD

  • Page 1 MAHLE VCX-32HD Operation Manual Coolant Exchange System...
  • Page 2 | 2 | VCX-32HD EVERY PERSON WHO OPERATES THIS EQUIPMENT NEEDS TO KNOW AND UNDERSTAND ALL OF THE INFORMATION IN THIS MANUAL – FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH. READ THIS MANUAL CAREFULLY AND...

  • Page 3: Table Of Contents

    Contents | VCX-32HD | 3 | en Contents Warranty ..............4 Safety Precautions ..........6 General safety ..........6 Warnings ............6 Symbols Use ............7 Signal words ..........7 Specifications ............7 VCX-32HD ............ 7 Product Description ..........8 Component identification ......

  • Page 4: Warranty

    | 4 | VCX-32HD | Warranty 1. Warranty Since repair parts from MSS will normally arrive 24 to 48 hours after the Customer reports a failure, the Customer MSS One-Year Limited Warranty may at his sole option and discretion, choose to make...
  • Page 5 Purchaser's specifications. This is to certify that MAHLE Aftermarket Inc., MSS Division warrants to the first retail purchaser only, the described new product Used items furnished by the Purchaser for installation on the manufactured by it to be free from defects in materials and product.

  • Page 6: Safety Precautions

    Avoid fluid spillage: When disconnecting the quick disconnect fittings, wrap a shop rag around fitting to The VCX-32HD is to be used with only antifreeze and coolant. Do not use the VCX-32HD with any catch any residual fluid.

  • Page 7: Symbols Use

    Symbol Use | VCX-32HD | 7 | en 3. Symbols Use 4. Specifications 3.1 Signal words VCX-32HD Signal words call attention to a safety message or Model VCX-32HD US units Metric units messages, or a property damage message or messages, and designate a degree or level of hazard seriousness.

  • Page 8: Product Description

    Pressure test coolant systems • Flush contaminated coolant systems • The VCX-32HD service is fast and does not require technician to handle fluid. The VCX-32HD is portable for use anywhere. Fig. 2: Component identification –left view 32 gallon (124 liter) steel tank...

  • Page 9: Operation

    Follow these instructions to fill the empty coolant 6.1 Coolant system drain system. The VCX-32HD is NOT to be used with hot coolant. 1. Connect the DRAIN/FILL HOSE To the bottom radiator connection. If engine coolant is contaminated, use the bypass valve.

  • Page 10: Coolant System Pressure Test

    | 10 | VCX-32HD | Operation 6.3 Coolant system pressure test 6.4 Drain kit installation with vacuum test Follow these instructions to perform a pressure test A portion of coolant may need to be drained first to on the coolant system.

  • Page 11: Flush Engine Coolant System

    2. Flip the DRAIN SWITCH to ON. 1. Make the VCX-32HD top and bottom connections to the engine coolant system. 3. Open the FILL PAN CONTROL VALVE. 2. Keep the FLOW CONTROL VALVE and the DRAIN 4.

  • Page 12: Decontamination

    1 container. minute. This will rinse the tank. Flip the DRAIN SWITCH to OFF 9. When the flow stops, the VCX-32HD tank will be empty. 23. Close the DRAIN CONTROL VALVE. 10. Flip FILL SWITCH to OFF. Close FLOW CONTROL 24.

  • Page 13: Replacement Parts

    Replacement parts | VCX-32HD | 13 | en 7. Replacement Parts Pick up tube/stand pipe Drain control valve P/N: 370 80283 00 P/N: 370 80269 00 Universal drain nipple TMC Nipple, 7/16-20 Thread Freightliner P/N: 370 80316 00 P/N: 370 80317 00...
  • Page 14 | 14 | VCX-32HD | Replacement parts Threaded adapter, M48 x 3 Threaded cap adapter, M48 x 3 P/N: 370 80286 00 P/N: 370 80287 00 System test adapter, M57 x 3 Cooling sys. adapt., M52 x 2.5 P/N: 370 80296 00 P/N: 370 80297 00 Threaded adapter, M43.2 x 3...
  • Page 15 Replacement parts | VCX-32HD | 15 | en Threaded cap adapter, 59mm ID Threaded cooling sys. adapter, 59.5mm ID P/N: 370 80304 00 P/N: 370 80305 00 Threaded cooling sys. adapter, Threaded cap adapter, 62.5mm M64 x 3 P/N: 370 80306 00...
  • Page 16 | 16 | TSL-50 MAHLE Aftermarket Inc. 10 Innovation Drive York, PA 17402 U.S.A. Phone: (800) 468-2321 Fax: (717) 755-8304 E-mail: tech.mss@us.mahle.com www.servicesolutions.mahle.com...

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