Dutchess JN General Safety, Installation, Instruction &?Parts Manual
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Dutchess JN General Safety, Installation, Instruction &?Parts Manual

Semi-automatic dough divider/rounder. expandable pocket design
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SINCE1886
Model JN
Semi-Automatic Dough Divider/Rounder
Expandable Pocket Design
General Safety, Installation,
Instruction & Parts Manual
NSF, USDA, UL Listed
4 Machines in 1 Capability
36, 18, 9 & 6-Part Divisions
1-ounce up to 26-ounces each piece
"Dutchess . . . Proven Leadership through Research & Development"

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  • Page 1 Semi-Automatic Dough Divider/Rounder Expandable Pocket Design General Safety, Installation, Instruction & Parts Manual NSF, USDA, UL Listed 4 Machines in 1 Capability 36, 18, 9 & 6-Part Divisions 1-ounce up to 26-ounces each piece “Dutchess . . . Proven Leadership through Research & Development”...

  • Page 2: Table Of Contents

    Assembly Drawing / Parts Listings 15 - 26 Head Assemblies 27 - 30 Electrical Schematic 31 - 32 Safety Labels © 2016 Dutchess Bakers’ Machinery Company, Inc. 302 Grand Avenue, Superior, WI 54880-0039 DUTCHESS TOLL FREE CUSTOMER SERVICE HOTLINE: 1-800-777-4498 Catalog: A4-441-0001E...

  • Page 3: General Rules

    General Rules GENERAL SAFETY RULES: 1. Equipment should not be operated with safety devices or guards removed. 2. Only qualified personnel should operate this machine. 3. Machines should not be started until all personnel are clear. 4. Service and maintenance procedures should never be performed on a machine in motion. 5.
  • Page 4 SERVICE & MAINTENANCE: 1. DO NOT service a machine until you are thoroughly qualified, trained and familiar with the tasks to be performed. 2. Never operate any controls while other persons are performing maintenance on the machine. 3. DO NOT bypass any safety device. 4.

  • Page 5: Machine Specifications

    "DUTCHESS ALL-AMERICAN" MODEL JN Semi-Automatic Dough Divider/Rounder Machine Specifications Machine: Weight (with 36-part head) 420 lb. (156.8 Kg.) Size (without handle) Width: 26-1/2" (673 mm) Depth: 22" (558.8 mm) Height: 60" (1524 mm) Divider Head w/2 same division Dough Pallets:...

  • Page 6: Uncrating

    UNCRATING This unit weighs 450 pounds, and proper equipment must be used to lift and move. 1. Set the total carton, with machine, on a flat, level surface. CAUTION! Carton staples are sharp - use proper tools to remove staples. Do not pull flaps by hand before removing staples! 2.

  • Page 7: Operating Instructions

    2. Set machine in place with bolts and/or studs properly set and tightened. Seal around the base with an approved silicone sealant, GE RTV 102 or equal. 3. Each machine must be direct wired. See proper wiring diagrams on pages 33 - 32. CAUTION! All electrical connections should be installed by an electrician.
  • Page 8 3. Flip the power switch to ON. Note: Machine should be shut down between batches of dough. 4. Place pallet (No. 2) with weighed dough onto the crankplate (No 4). CAUTION! The pallet must fit snugly and flat on the crankplate with the handle in the forward position. Damage will occur to pallet, divider, and/or crank plate, if pallet is not in proper position.

  • Page 9: Operating Instructions

    Handle 1 Head Assembly 3 Trip Lever 6 Ring 5 Pallet 2 Crank Plate 4 Rounding Lever 7 Figure 3 DIVIDING ONLY OPERATING INSTRUCTIONS WARNING! NEVER DOUBLE PALLET TO DIVIDE DOUGH AS DAMAGE TO MACHINE MAY OCCUR DUE TO THE EXTREME PRESURE APPLIED. 1.

  • Page 10: Adjustments

    All adjustments have been made at the factory, however, readjusting may be required upon installation, and periodically during use. 1. Your new Dutchess Divider/Rounder comes equipped with a "Expandable Pocket" design. Experimentation will be required to determine the correct pocket height for each size dough ball. To increase the pocket height, loosen the locking nut by turning counter clockwise.
  • Page 11 1. Remove front and rear canopies 7. Set pocket height on the stop rod, Fig. 9, at least 1" off (Fig. 7, No. 5 & No. 6) by lifting up, and out. the trip plate. Release he trip lever (Fig 10, No. 1). 2.

  • Page 12: Head Replacement

    11. Remove head assembly (Fig 12, No. 1). This head WARNING! can now be cleaned. (See pages 8 - 9). Do not release handle from your hand, until the handle is raised to its uppermost position. 3. Rotate the head assembly, Fig. 15, No. 1, ¼ turn clockwise.

  • Page 13: Head Cleaning

    HEAD CLEANING CAUTION! Do not use solvents; use only mild soap and water, or you may place entire head in dishwasher. Use care that washer sprayers will not hit head assembly as damage could occur to head and/or dishwasher. For the best cleaning results, remove the ring and head assembly, (see instructions pages 5-7) and place on table.

  • Page 14: Machine Cleaning

    The entire head assembly (head, divider, ring, & pallets) can be placed in a dishwasher for daily cleaning. These components must be allowed to cool to room temperature before operating.Special care should be taken when placing into dishwasher to be sure sprayer heads can not hit head assembly or damage could occur to head and/or dishwasher.

  • Page 15: Lubrication

    4. The exterior should be wiped down with a soap and water solution. (Do not use solvents). 5. The paint is abrasion, impact, moisture resistant, and USDA approved. If the paint should become damaged, a similar type paint should be applied. 6.

  • Page 16: Troubleshooting

    Fig. 25, Pg. 10 TROUBLESHOOTING If a problem should continue AFTER having attempted the corrective SOLUTIONS found on Pages 10 - 11, Please call the Dutchess Customer Service Hotline Number 1 - 800 - 777 - 4498 Problem Solution Rounding will not take place: 1.

  • Page 17: Troubleshooting

    TROUBLESHOOTING Problem: Solution: Partial Rounding of Dough Balls 1. Pocket height set too high: -Readjust pocket height, see Adjustments, Pg. 5. 2. Rounding time too short: -Increase rounding time. 3. Pallet is oily or floured: -Wash and dry pallet. 4. Drive Belts slipping: -Adjust or replace belts, see Adjustments, Item 2, pg.

  • Page 18: Dough Scaling Charts (English & Metric)

    DOUGH SCALING CHARTS IN POUNDS & OUNCES The weights listed on this chart, are based on average viscosity dough. The minimum and maximum dough weights indicated on this sheet may increase, or decrease, according to dough viscosity. 36-Part Head Assembly 9-Part Head Assembly Total wt.
  • Page 19 DOUGH SCALING CHARTS IN GRAMS The weights listed on this chart, are based on average viscosity dough. The minimum and maximum dough weights indicated on this sheet may increase, or decrease, according to dough viscosity. 36-Part Head Assembly 9-Part Head Assembly Total wt.

  • Page 20: Assembly Drawing / Parts Listings

    BASE ASSEMBLY DRAWING...
  • Page 21 BASE ASSEMBLY PARTS Item Qty. Description Part Number Lower Base, Painted B4-030-0002=P Upper Base, Painted C4-030-0010-P Wheels, Dual-Vee W3SSX P4-905-0001 Bushings, Stationary P4-905-0002 Bushings, Adjustable P4-905-0003 Hex Head Cap Screw 11-S-0514 Intl. Tooth Lock Washer 64-H-05 Shoulder Screw A4-033-0009 Plug with Insert A4-139-0010 Crank Plate Sub-Assembly B4-436-0035...
  • Page 22 YOKE ASSEMBLY DRAWING...
  • Page 23 YOKE ASSEMBLY PARTS Item Qty. Description Part Number Yoke, Painted C4-088-0012-P Trip Plate Sub-Assembly B4-436-0040 Ring Yoke Sub-Assembly B4-436-0039 Plug A4-139-0025 Stop Rod B4-074-0008 Locking Nut for Stop Rod A4-019-0009 Stop Rod Bumper A4-123-0001 Post for Canopy A4-033-0007 Ring Lift Support B4-091-0122-P Bushing P4-909-0002...
  • Page 24 RAM ASSEMBLY DRAWING Note: See Page 2 for Handle, Grip, Set Screw and Plug part numbers. RAM ASSEMBLY PARTS Item Qty. Description Part Number Pivot Arm B4-044-0016-P Pivot Bolt A4-033-0008 Ram Lever B4-045-0029-P Shaft, Pivot Arm A4-053-0080 Skt Set Screw, Knurled Cup Pt. 32-Y-0805 B4-064-0022 Ram Pin...
  • Page 25 CRANK PLATE SUB-ASSEMBLY DRAWING CRANK PLATE SUB-ASSEMBLY PARTS Item Qty. Description Part Number Crank Plate, Hard Coated B4-147-0031-P Bearing, Crank Plate P4-903-0020 Cam Follower P4-903-0018 Cam Follower, Eccentric P4-903-0019 Spring Lock Washer 63-E-07 Hex Nut 41-E-57 Crank Plate Plugs A4-139-0023 Pallet Pin A4-066-0044...
  • Page 26 TRIP SPRING SUB-ASSEMBLY DRAWING TRIP SPRING SUB-ASSEMBLY PARTS Item Qty. Description Part Number Cylinder P4-919-0002 Mounting Bracket A4-091-0127 Rod End A4-127-0002 Filter P4-935-0017 TRIP PLATE SUB-ASSEMBLY DRAWING TRIP PLATE SUB-ASSEMBLY PARTS Item Qty. Description Part Number Trip Plate, Expandable Pocket B4-147-0090-P Trip Spring Sub-Assembly A4-436-0041...
  • Page 27 FOLLOWER SUB-ASSEMBLY DRAWING FOLLOWER SUB-ASSEMBLY PARTS Item Qty. Description Part Number Track Support B4-091-0123 Hex Hd. Cap Screw 11-E-0406 Follower Bar A4-136-0003 Hex Hd. Cap Screw 11-E-0508 Track, Dual-Vee A4-100-0001 Intl. Tooth Lock Washer 64-H-04 Intl. Tooth Lock Washer 64-H-05 MOTOR BASE SUB ASSEMBLY DRAWING MOTOR BASE SUB-ASSEMBLY PARTS Item Qty.
  • Page 28 DRIVE SUB-ASSEMBLY DRAWING...
  • Page 29 DRIVE SUB-ASSEMBLY PARTS Item Qty. Description Part Number Bearing Mount B4-058-0024 Bearing, Drive P4-903-0017 Slide Yoke, Drive C4-088-0003 Bushing P4-909-0016 Socket Set Screw 29-E-0510 Hex Jam Nut 45-E-05 Drive Slide B4-142-0003 Bushing, Long Slide P4-909-0011 Bushing, Short Slide P4-909-0010 77-D-1020 Connecting Link A4-044-0012 Bushing...
  • Page 30 RING YOKE SUB-ASSEMBLY DRAWING RING YOKE SUB-ASSEMBLY PARTS Item Qty. Description Part Number Ring Yoke B4-088-0007 Bushing, Ring Yoke P4-909-0017 Ring Arm B4-091-0125 Bushing, Ring Yoke A4-024-0048 Flat Hd. Socket Cap Screw 13-E-0510 Bushing, Ring Lever P4-909-0021 Ring Lever B4-045-0030 Drive Pin 75-D-0824 Pivot Bolts...
  • Page 31 FINAL ASSEMBLY DRAWING Final Assembly (Electrical) Parts Item Qty. Description Part Number Square Hd. Set Screw 30-E-0812 Hex Jam Nut 45-E-08 Motor Base Sub-Assembly B4-436-0020 Hex Hd. Cap Screw 11-E-0508 Hex Nut 41-E-05 Intl. Tooth Lock Washer 64-H-05 Flat Washer 61-E-05 Motor (Standard Electrical, 208-240v/60hz/3ph) P4-923-0004...

  • Page 32: Head Assemblies

    36-PART DIVIDER HEAD ASSEMBLY DRAWING 36-Part Divider Head Assembly Parts Item Qty. Description Part Number 36-Part Divider B4-141-0012 Divider Plate, 36 & 18 - Part C4-147-0061 Fil. Hd. Slotted Mach. Screw 23-E-0406 Keeper A4-109-0006 Flat Head Phillips Mach. Screw 22-E-0405 Plug Plate, 36 &...
  • Page 33 18-PART DIVIDER HEAD ASSEMBLY DRAWING 18-Part Divider Head Assembly Parts Item Qty. Description Part Number 18-Part Divider B4-141-0013 Divider Plate, 36 & 18 - Part C4-147-0061 Fil. Hd. Slotted Mach. Screw 23-E-0406 Keeper A4-109-0006 Flat Head Phillips Mach. Screw 22-E-0405 Plug Plate, 36 &...
  • Page 34 9-PART DIVIDER HEAD ASSEMBLY DRAWING 9-Part Divider Head Assembly Parts Item Qty. Description Part Number 9-Part Divider B4-141-0014 Divider Plate, 9 - Part C4-147-0057 Fil. Hd. Slotted Mach. Screw 23-E-0406 Keeper A4-109-0006 Flat Head Phillips Mach. Screw 22-E-0405 Plug Plate, 9 - Part B4-147-0059-P Stems for Plug A4-054-0004...
  • Page 35 6-PART DIVIDER HEAD ASSEMBLY DRAWING 6-Part Divider Head Assembly Parts Item Qty. Description Part Number 6-Part Divider B4-141-0015 Divider Plate, 6 - Part C4-147-0065 Fil. Hd. Slotted Mach. Screw 23-E-0406 Keeper A4-109-0006 Flat Head Phillips Mach. Screw 22-E-0405 Plug Plate, 6 - Part B4-147-0067-P Stems for Plug A4-054-0004...

  • Page 36: Electrical Schematic

    3-PHASE ELECTRICAL SCHEMATIC To be connected to: 208-240V/ 60HZ / 3-Phase - 10 Amp Supply - or - 460V / 60 HZ / 3-Phase - 6 Amp Supply IF PROTECTED BY FUSES, USE TIME DELAY TYPE CIRCUIT MUST BE PROTECTED...

  • Page 37: Electrical Schematic

    1-PHASE ELECTRICAL SCHEMATIC To be connected to: 120V/ 60HZ / 1-Phase - 15 Amp Supply IF PROTECTED BY FUSES, USE TIME DELAY TYPE CIRCUIT MUST BE PROTECTED SWITCH P4-921-0129 HEATER P4-921-0127 To be connected to: 240V/ 60HZ / 1-Phase - 10 Amp Supply IF PROTECTED BY FUSES, USE TIME DELAY TYPE CIRCUIT MUST BE PROTECTED SWITCH...

  • Page 38: Safety Labels

    SAFETY LABELS GOOD SAFETY PRACTICE DICTATES LABELING PROPERLY. IF YOU REQUIRE MORE LABELS, THE FOLLOWING ARE AVAILABLE FOR PURCHASE AT A NOMINAL PRICE.
  • Page 39 "Made in the USA" Dutchess Model JN Semi-Auto Dough Divider/Rounder Our staff at Dutchess is dedicated to doing everything possible to reassure you that in making the decision to buy an American Made product you have purchased the highest quality, most dependable divider/rounder available anywhere in the world.

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