MEANS OF REPRESENTATION Symbols used The meaning of specific symbols is described below. Indicates an expected reaction (e.g. of a work step or a function). Indicates an unexpected reaction (e.g. of a work step or a function). Indicates a page reference (more information is provided on the specified page). Indicates information with more details or tips.
SAFETY ADVICE Work rules Special tools are necessary for certain tasks. The tools are not contained in the vehicle but can be ordered under the number in paren- theses. E.g.: bearing puller (15112017000) During assembly, non-reusable parts (e.g. self-locking screws and nuts, seals and seal rings, O-rings, pins, lock washers) must be replaced by new parts.
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SETUP Unpacking and setting up the vehicle Packaging 2 – Remove the box and the plastic packaging. Info An assistant prevents the motorcycle from falling over. To avoid damaging the motorcycle during the setup, leave the protective film on the vehicle until you have finished. –...
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SETUP – Route the clutch line with the clutch master cylinder toward the front between the upper and lower triple clamps. – Position the fork legs and tighten the screws of the triple clamp. Guideline Screw, top triple clamp 22 Nm (16.2 lbf ft) Screw, bottom triple clamp 18 Nm...
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SETUP – Mount the connector retainer and speedometer on the upper triple clamp. Guideline Remaining screws, chassis 10 Nm (7.4 lbf ft) – Position the turn signal indicator lamp – Connect all plug-in connectors to the connector retainer. B01991-10 –...
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– Fill the battery. Info Read the notes in the battery package. – Recharge the battery. ( p. 14) – Install the battery. ( p. 15) – Unpack and mount the KTM PowerParts included in the delivery (optional).
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Mount and tighten the rear mirror on both sides. – Position all controls in their exact positions on the handlebar. Tighten all screws. – Refuel. ( p. 18) – Print out the current PDI form found on KTM DEALER.NET and perform the delivery inspection. B01171-01...
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SERVICE WORK ON THE CHASSIS Raising the motorcycle with the lift stand Note Danger of damage The parked vehicle may roll away or fall over. – Always place the vehicle on a firm and even surface. – Raise the motorcycle at the frame underneath the engine. Lift stand (54829055000) The wheels must no longer touch the ground.
SERVICE WORK ON THE CHASSIS Installing the front wheel Warning Danger of accidents Reduced braking efficiency due to oil or grease on the brake discs. – Always keep the brake discs free of oil and grease, and clean them with brake cleaner when necessary. –...
SERVICE WORK ON THE CHASSIS Locking the seat – Fold down the seat and push it down. The seat engages with an audible click. – Finally, check that the seat is correctly locked. B01022-10 Removing the fuel tank Danger Fire hazard Fuel is highly flammable. –...
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SERVICE WORK ON THE CHASSIS – Release hose clamp – Detach the intake flange from the throttle valve body. B01077-10 – Pull up the fuel tank slightly and disconnect connector of the fuel pump. – Remove the fuel tank from above. B01078-10 Installing the fuel tank Danger...
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SERVICE WORK ON THE CHASSIS – Plug in connector – Position engine breather hose B01076-11 – Mount and tighten screws on both sides. Guideline Loctite ® 243™ Screw, fuel tank 15 Nm (11.1 lbf ft) – Mount and tighten screw Guideline Remaining screws, chassis...
– Do not discard batteries with the household waste. Dispose of faulty batteries in an environmentally compatible manner. Give the battery to your authorized KTM dealer or dispose of it at a collection point for used batteries. Warning Environmental hazard Hazardous substances cause environmental damage.
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SERVICE WORK ON THE CHASSIS 4.11 Removing the battery Warning Risk of injury Battery acid and battery gases cause serious chemical burns. – Keep batteries out of the reach of children. – Wear suitable protective clothing and goggles. – Avoid contact with battery acid and battery gases. –...
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SERVICE WORK ON THE CHASSIS – Position the battery in the battery compartment. – Attach fixing flap – Mount and tighten screw B01102-11 4.13 Installing the front fender – Ensure that the spacers are mounted in the fender. –...
SERVICE WORK ON THE CHASSIS 4.15 Checking the headlight setting – Position the vehicle upright on a horizontal surface in front of a light wall and make a mark at the height of the center of the low beam headlight. 0 0 A –...
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SERVICE WORK ON THE CHASSIS Main work – Press release button , turn the filler cap counterclockwise, and lift it free. 602796-10 4.18 Closing the filler cap Main work – Replace the filler cap and turn clockwise until the release button locks in place.
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SERVICE WORK ON THE CHASSIS Main work – Fill the fuel tank with fuel up to measurement Guideline 30 mm (1.18 in) Measurement of Total fuel tank 5.5 l Super unleaded (ROZ 95/RON 95/PON capacity, approx. (1.45 US gal) 91) ( p.
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SUBSTANCES Super unleaded (ROZ 95/RON 95/PON 91) Standard/classification – DIN EN 228 (ROZ 95/RON 95/PON 91) Guideline – Only use unleaded super fuel that matches or is equivalent to the specified fuel grade. – Fuel with an ethanol content of up to 10 % (E10 fuel) is safe to use. Info Do not use fuel containing methanol (e.
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