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8.5-15 HP Gas/Diesel Engine Drive
Reciprocating Compressors
Introduction
Congratulations on the purchase of your new air compressor. The air compressor is precision built from the finest
materials using the finest state of the art design, and high tech engineering available today. Quality, performance
and trouble free operation will assure you a dependable supply of air power on demand
Check www.icompressorpartners.com for most up to date manual and compressor service and technical information
CAUTION
READ THIS MANUAL CAREFULLY before operating or servicing this air compressor, to
familiarize yourself with the proper safety, operation, and standard operating procedures of this unit.
FAILURE TO COMPLY WITH INSTRUCTIONS IN THIS MANUAL COULD RESULT IN THE VOIDING OF
YOUR WARRANTY, AND PERSONAL INJURY, AND/OR PROPERTY DAMAGE.
THIS AIR COMPRESSOR WILL NOT BE LIABLE FOR ANY DAMAGE BECAUSE OF FAILURE TO FOLLOW
THE INSTRUCTIONS IN THIS MANUAL. By following the instructions and recommendations in this man-
ual you will ensure a longer and safer service life of your air compressor.
Do not operate compressor outdoors in wet weather
Independent Compressor Partners, LLC
P.O. Box 206
Jeffersonville, IN 47131
Phone: 502.694.3595
Owners Manual
Owners Manual
THE MANUFACTURER OF
i
www.
compressorpartners.com
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Table of Contents
Summary of Contents for Independent Compressor Partners CA1U
- Page 1 THE INSTRUCTIONS IN THIS MANUAL. By following the instructions and recommendations in this man- ual you will ensure a longer and safer service life of your air compressor. Do not operate compressor outdoors in wet weather Independent Compressor Partners, LLC P.O. Box 206 Jeffersonville, IN 47131 Phone: 502.694.3595...
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Page 2: Safety Precautions And Warnings
Observe gauges daily to ensure compressor is operating properly. Follow all maintenance procedures and check all safety devices on schedule. Compressed air is dangerous, do not play with it. Use the correct lubricant at all times. Independent Compressor Partners, LLC www.icompressorpartners.com 502.694.3595... - Page 3 Compressed Air Systems, LLC only guarantees that the electric motor, electrical enclosure and electrical conduit are rated for NEMA7 hazardous location. Compressed Air Systems LLC accept no other responsibility for the rating of the package. Independent Compressor Partners, LLC www.icompressorpartners.com 502.694.3595...
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Page 4: Troubleshooting Chart
1. Tighten pulley or flywheel compressor flywheel 2. Keep oil level at recommended 2. Low oil level in compressor level for proper operation pump 3. Only use factory recommended 3. Carbon build up on valve and piston Independent Compressor Partners, LLC www.icompressorpartners.com 502.694.3595... - Page 5 2. Compressor pulley is out of 6. Check drive engine oil and fuel alignment level 3. Engine is low on fuel of throttle 7. Re-adjust engine throttle is out of adjustment control (bull whip) Independent Compressor Partners, LLC www.icompressorpartners.com 502.694.3595...
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Page 6: Compressor Maintenance
Check belt tension: this is done to ensure the belt do not fail pre-maturely, tighten them as needed to ensure they do not slip. If belts are loose, tighten per instructions on next page. Failure to tighten can cause pre-mature belt failure. Independent Compressor Partners, LLC www.icompressorpartners.com 502.694.3595... -
Page 7: Adjusting Belt Tension
3. Loosen the set screw on the motor pulley 4. Align the motor pulley with the compressor flywheel 5. Re-tighten the motor pulley set screws 6. Adjust the proper belt tension 7. Re-tighten the motor mounting bolts 8. Re-install the belt guard Independent Compressor Partners, LLC www.icompressorpartners.com 502.694.3595... -
Page 8: Description Of Compressor
Stop/Start Receiver or plant air system pressure is controlled within limits by a pressure switch automati- cally stopping and starting the compressor as the air pressure reaches a maximum preset pressure (cut out) and then drops to a minimum presser pressure (cut in). Independent Compressor Partners, LLC www.icompressorpartners.com 502.694.3595... - Page 9 Improper lifting can result in component or system damage or personal injury. Follow good shop practices and safety procedures CAUTION Independent Compressor Partners, LLC www.icompressorpartners.com 502.694.3595...
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Page 10: Compressor Installation
Under no circumstances should a compressor be placed in an area that may be exposed to a toxic, volatile or corrosive atmosphere nor should toxic, volatile or corrosive agents be stored near the compressor. CAUTION Independent Compressor Partners, LLC www.icompressorpartners.com 502.694.3595... -
Page 11: Piping Fitup
Safety valves are to be place ahead of any potential blockage point which included but is not limited to, shutoff valves, heat exchangers, pulsation dampeners, and dis- charge silencers. Failure to properly size, set and install pressure relief valves can be fatal. Independent Compressor Partners, LLC www.icompressorpartners.com 502.694.3595... -
Page 12: Pressure Vessels
Never substitute a check valve for a manual shut-off valve (block valve) if the purpose is to isolate the compressor from a system for servicing. Independent Compressor Partners, LLC www.icompressorpartners.com 502.694.3595... - Page 13 If for any reason any part of the manual be- comes illegible or if the manual is lost, have it replaced immediately. The instruction manual should be periodically read to refresh one’s memory, it may prevent a seri- ous or fatal accident. Independent Compressor Partners, LLC www.icompressorpartners.com 502.694.3595...
- Page 14 5. Check air receiver or system pressure. 6. Manually activated safety relief valves by pulling ring or lever. 7. Check operation of controls. 8. After two days of operation check belt tension, air piping for leaks, and crankcase oil level. Independent Compressor Partners, LLC www.icompressorpartners.com 502.694.3595...
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Page 15: Stopping For Maintenance Or Service
7. Wait for the unit to cool before starting service, (temperatures at 125 degrees F can burn the skin), some surface temperatures exceed 400 degrees F when the compressor is working). 8. Clean up all oils spills immediately to prevent slipping. Independent Compressor Partners, LLC www.icompressorpartners.com 502.694.3595... -
Page 16: Safety Procedures
Check to be sure the valves are seated against the sealing surface around each port. If the valves are not sealing, compressor capacity will be severely reduced and excessive heat will be generated, resulting in carbon build-up. Independent Compressor Partners, LLC www.icompressorpartners.com 502.694.3595... - Page 17 8.5-15 HP Gas and Diesel Engine Driven Compressors Bull Whip Throttle Cable Bullwhip (Throttle Control) Pilot Valve (Air Pressure Control Device) Independent Compressor Partners, LLC www.icompressorpartners.com 502.694.3595...
- Page 18 Air cleaner Housing L1. Air Filter IAT-CA1-U Belt Guard IAT-019-0023, L1. IAT-14 Intercooler Safety Valve 70 PSI IAT-BG5X18X32X110G Battery Box IAT-ST25-70 Battery IAT-BATTERYBX Tank safety valve 200 PSI IAT-BATTERY Tank 30 Gallon IAT-ST25-200 IAT-300562 Independent Compressor Partners, LLC www.icompressorpartners.com 502.694.3595...
- Page 19 8.5-15 HP Gas and Diesel Engine Driven Compressors CA1 and CA1U Independent Compressor Partners, LLC www.icompressorpartners.com 502.694.3595...
- Page 20 8.5-15 HP Gas and Diesel Engine Driven Compressors CA1 and CA1U Parts Breakdown 5-7.5 hp Electric 8-15 hp Gas/Diesel Two stage Cast iron Model CA1 Independent Compressor Partners, LLC www.icompressorpartners.com 502.694.3595...
- Page 21 8.5-15 HP Gas and Diesel Engine Driven Compressors Item CAS # Part Description Independent Compressor Partners, LLC www.icompressorpartners.com 502.694.3595...
- Page 22 E R T I F I C A T E I M I T E D A R R A N T Y Reciprocating Compressors All component parts on this compressor installed by the Specialty compressor-any compressor package with op- manufacturer are warranted to be free of defects, work- tions other than those that apply to the standard model manship and material for a period of one year.
- Page 23 (Put N/A if pressure not applicable to installed unit) Unit tank fill time 0-125psi __________ Unit tank fill time 0-150psi __________ Unit tank fill time 0-175psi __________ Belt tension checked _______________ Vibration Pads properly installed No _______________________________________________ Independent Compressor Partners, LLC www.icompressorpartners.com 502.694.3595...
- Page 24 Independent Compressor Partners, LLC P.O. Box 206 Jeffersonville, IN 47131 Phone: 502.694.3595 www. compressorpartners.com...
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