Regal Marathon Generator DVR 2500 Installation, Operation And Maintenance Manual

Regal Marathon Generator DVR 2500 Installation, Operation And Maintenance Manual

Digital voltage regulator

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DVR
2400 and DVR
®
Installation, Operation and Maintenance Manual

GENERAL SAFETY INSTRUCTIONS

Before installing, using, or servicing this product, carefully read and fully understand the instructions including all warnings, cautions,
and safety notice statements. To reduce risk of personal injury, death and/or property damage, follow all instructions for proper generator
installation, operation and maintenance.
Although you should read and follow these instructions, they are not intended as a complete list of all details for installations, operation, and
maintenance. If you have any questions concerning any of the procedures, or if you have a safety concern not covered by the instructions, STOP , and
contact the generator manufacturer.
DEFINITION: The word Generator, as used in this publication, includes
only the products of Regal Beloit America, Inc., and does not include the
prime mover or any of the prime mover related systems or accessories.
ELECTRICAL HAZARD
• Failure to connect the voltage regulator in accordance with the
manufacturer's documentation could result in serious personal injury,
death, and/or property damage.
ELECTRICAL SHOCK HAZARD
• Failure to follow these instructions could result in serious personal
injury, death, and/or property damage.
• Installation and repair of electrical generators and voltage regulators
should be attempted by qualified personnel only. Electrical connections
shall be made by a qualified electrician in accordance with all
local, national, international and/or other applicable codes, rules or
regulations and sound practices.
• Do not touch electrically live parts. Disconnect, lock out and tag prime
mover and input power supplies before installing or servicing voltage
regulator. Use a voltmeter to verify that power is off before contacting
conductors.
• Do not open terminal box or touch unprotected terminals while
the generator shaft is rotating. Shaft rotation produces voltage in
generators even when no excitation is applied. Residual voltage is
present at the generator leads and regulator connections even when
the regulator fuse is removed.
• Ground (earth) the regulator in accordance with local, national,
international and/or other applicable codes, rules or regulations.
EXPLOSION HAZARD
• Beware of arcing when connecting test leads. Arcing could spark an
explosion if exposed to battery gases, fuel vapors or other hazardous
atmospheres. Failure to follow these instructions could result in
serious personal injury, death and/or property damage.
ROTATING PARTS HAZARD
• Keep extremities, hair, jewelry and clothing away from moving parts.
Failure to follow these instructions could result in serious personal
injury, death and/or property damage.
OVERSPEED HAZARD
• Do not exceed the rated speed of the generator. Excessive centrifugal
forces could damage the rotating fields and cause parts to be expelled
at a high rate of speed. Failure to follow these instructions could result
in serious personal injury, death and/or property damage.
DO NOT DISASSEMBLE
• Only qualified personnel who know local, national, international and/or
other applicable codes, rules or regulations and sound practices should
install or repair electric generators and voltage regulators. Failure to
follow these instructions could result in serious personal injury, death
and/or property damage.
1
2500 Digital Voltage Regulator
®
Regal Beloit America, Inc.
100 East Randolph Street
Wausau, WI 54402-8003
www.regalbeloit.com/Brands/
Marathon-Generators
MAGNETIC FIELD HAZARD
• Permanent magnet generator (PMG) rotors, when removed from the
stator, expose surrounding personnel and equipment to powerful
magnetic fields which could cause serious health hazards to persons
with pacemakers, hearing aids, or other implanted electronic medical
devices and may impact other electronic devices such as mobile
phones, credit cards, etc.
F O R M
SB0056E
Revised
November 2018

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Summary of Contents for Regal Marathon Generator DVR 2500

  • Page 1: General Safety Instructions

    DEFINITION: The word Generator, as used in this publication, includes only the products of Regal Beloit America, Inc., and does not include the prime mover or any of the prime mover related systems or accessories. MAGNETIC FIELD HAZARD ELECTRICAL HAZARD •...
  • Page 2: Table Of Contents

    Regal Beloit America, Inc. F O R M 100 East Randolph Street SB0056E Wausau, WI 54402-8003 www.regalbeloit.com/Brands/ Revised 2400 and DVR 2500 Digital Voltage Regulator ® ® Marathon-Generators November 2018 Installation, Operation and Maintenance Manual TABLE OF CONTENTS GENERAL SAFETY INSTRUCTIONS...
  • Page 3: General

    Regal Beloit America, Inc. F O R M 100 East Randolph Street SB0056E Wausau, WI 54402-8003 www.regalbeloit.com/Brands/ Revised 2400 and DVR 2500 Digital Voltage Regulator ® ® Marathon-Generators November 2018 Installation, Operation and Maintenance Manual GENERAL OVERVIEW This manual provides details on how to install, operate and maintain •...
  • Page 4: Specifications

    Regal Beloit America, Inc. F O R M 100 East Randolph Street SB0056E Wausau, WI 54402-8003 www.regalbeloit.com/Brands/ Revised 2400 and DVR 2500 Digital Voltage Regulator ® ® Marathon-Generators November 2018 Installation, Operation and Maintenance Manual SPECIFICATIONS Terminals: P1-12 (NO), P1-13 (COM),...
  • Page 5: Pc Communication Port

    Regal Beloit America, Inc. F O R M 100 East Randolph Street SB0056E Wausau, WI 54402-8003 www.regalbeloit.com/Brands/ Revised 2400 and DVR 2500 Digital Voltage Regulator ® ® Marathon-Generators November 2018 Installation, Operation and Maintenance Manual CAN COMMUNICATION PORT (2500) METERING...
  • Page 6: Environmental

    Pulse 1c, 2a, 2b, 3A, 3B, 4 and 5a *The following are believed to be the trademarks and/or trade names of their respective owners and are not owned or controlled by Regal Beloit Corporation. Molex: Molex, LLC; Phoenix: Phoenix Contact GmbH & Co.
  • Page 7: Features And Protection

    Regal Beloit America, Inc. F O R M 100 East Randolph Street SB0056E Wausau, WI 54402-8003 www.regalbeloit.com/Brands/ Revised 2400 and DVR 2500 Digital Voltage Regulator ® ® Marathon-Generators November 2018 Installation, Operation and Maintenance Manual Before proceeding forward, carefully read and fully understand the warnings, cautions, & safety notice statements in this manual. Failure to do so could cause severe injury, death, and/or equipment damage.
  • Page 8 Regal Beloit America, Inc. F O R M 100 East Randolph Street SB0056E Wausau, WI 54402-8003 www.regalbeloit.com/Brands/ Revised 2400 and DVR 2500 Digital Voltage Regulator ® ® Marathon-Generators November 2018 Installation, Operation and Maintenance Manual Note: 1. The regulator incorporates an adjustable ramp rate for UP/DOWN con- Preset tacts.
  • Page 9: Operating Features

    Regal Beloit America, Inc. F O R M 100 East Randolph Street SB0056E Wausau, WI 54402-8003 www.regalbeloit.com/Brands/ Revised 2400 and DVR 2500 Digital Voltage Regulator ® ® Marathon-Generators November 2018 Installation, Operation and Maintenance Manual CAN Port (2500) The CAN port provides an isolated interface for communication and control Fault Output Contact of the regulator.
  • Page 10: Auxiliary Input

    Regal Beloit America, Inc. F O R M 100 East Randolph Street SB0056E Wausau, WI 54402-8003 www.regalbeloit.com/Brands/ Revised 2400 and DVR 2500 Digital Voltage Regulator ® ® Marathon-Generators November 2018 Installation, Operation and Maintenance Manual AUXILIARY INPUT set of up to +/- 30.0% to the VAR set point.
  • Page 11: Load Sharing

    Regal Beloit America, Inc. F O R M 100 East Randolph Street SB0056E Wausau, WI 54402-8003 www.regalbeloit.com/Brands/ Revised 2400 and DVR 2500 Digital Voltage Regulator ® ® Marathon-Generators November 2018 Installation, Operation and Maintenance Manual Example: A field current set point of 1.000 Adc with the application of a LOAD SHARING 11.00 mA signal will result in a total field current of 0.500 Adc.
  • Page 12: Protection Functions

    Regal Beloit America, Inc. F O R M 100 East Randolph Street SB0056E Wausau, WI 54402-8003 www.regalbeloit.com/Brands/ Revised 2400 and DVR 2500 Digital Voltage Regulator ® ® Marathon-Generators November 2018 Installation, Operation and Maintenance Manual Before proceeding forward, carefully read and fully understand the warnings, cautions, & safety notice statements in this manual. Failure to do so could cause severe injury, death, and/or equipment damage.
  • Page 13 Regal Beloit America, Inc. F O R M 100 East Randolph Street SB0056E Wausau, WI 54402-8003 www.regalbeloit.com/Brands/ Revised 2400 and DVR 2500 Digital Voltage Regulator ® ® Marathon-Generators November 2018 Installation, Operation and Maintenance Manual NON CONFIGURABLE SHUTDOWNS Customer Shutdown...
  • Page 14 Regal Beloit America, Inc. F O R M 100 East Randolph Street SB0056E Wausau, WI 54402-8003 www.regalbeloit.com/Brands/ Revised 2400 and DVR 2500 Digital Voltage Regulator ® ® Marathon-Generators November 2018 Installation, Operation and Maintenance Manual CONFIGURABLE LIMITERS Customer Limit Limit...
  • Page 15 Regal Beloit America, Inc. F O R M 100 East Randolph Street SB0056E Wausau, WI 54402-8003 www.regalbeloit.com/Brands/ Revised 2400 and DVR 2500 Digital Voltage Regulator ® ® Marathon-Generators November 2018 Installation, Operation and Maintenance Manual RTD Over Temperature (2500) Configurable Limiters The RTD Over Temperature protection alarm is triggered if the measured All configurable limiter features have a user-defined threshold value.
  • Page 16 Regal Beloit America, Inc. F O R M 100 East Randolph Street SB0056E Wausau, WI 54402-8003 www.regalbeloit.com/Brands/ Revised 2400 and DVR 2500 Digital Voltage Regulator ® ® Marathon-Generators November 2018 Installation, Operation and Maintenance Manual Field Current Limiting Power Limiting Alarm...
  • Page 17 Regal Beloit America, Inc. F O R M 100 East Randolph Street SB0056E Wausau, WI 54402-8003 www.regalbeloit.com/Brands/ Revised 2400 and DVR 2500 Digital Voltage Regulator ® ® Marathon-Generators November 2018 Installation, Operation and Maintenance Manual Configurable Protection Alarms Note: Genset Battery Low Alarm 1.
  • Page 18: Installation

    Regal Beloit America, Inc. F O R M 100 East Randolph Street SB0056E Wausau, WI 54402-8003 www.regalbeloit.com/Brands/ Revised 2400 and DVR 2500 Digital Voltage Regulator ® ® Marathon-Generators November 2018 Installation, Operation and Maintenance Manual INSTALLATION GENERAL Generally, the DVR voltage regulator is supplied mounted to the conduit ®...
  • Page 19 Regal Beloit America, Inc. F O R M 100 East Randolph Street SB0056E Wausau, WI 54402-8003 www.regalbeloit.com/Brands/ Revised 2400 and DVR 2500 Digital Voltage Regulator ® ® Marathon-Generators November 2018 Installation, Operation and Maintenance Manual Figure 5-1. The 2500 front dimensions without cover. Valid for 2400 & 2500 versions.
  • Page 20 Regal Beloit America, Inc. F O R M 100 East Randolph Street SB0056E Wausau, WI 54402-8003 www.regalbeloit.com/Brands/ Revised 2400 and DVR 2500 Digital Voltage Regulator ® ® Marathon-Generators November 2018 Installation, Operation and Maintenance Manual Figure 5-2. The 2500 rear dimensions with cover. Valid for 2400 & 2500 versions.
  • Page 21 Regal Beloit America, Inc. F O R M 100 East Randolph Street SB0056E Wausau, WI 54402-8003 www.regalbeloit.com/Brands/ Revised 2400 and DVR 2500 Digital Voltage Regulator ® ® Marathon-Generators November 2018 Installation, Operation and Maintenance Manual Figure 5-3. Cutout and Drilling Dimensions. Valid for 2400 & 2500 versions.
  • Page 22: Connections

    Figure 5-4 shows the quick disconnect terminal connections located on the rear panel of the regulator. *Loctite is believed to be the trademark and/or trade name of Henkel IP & Holding GmbH and is not owned or controlled by Regal Beloit Corporation.
  • Page 23: Remote Mounting Guidelines

    5. CAN shield has to be connected to GND on both end of the cable. communication Figure 5-4. The regulator Rear Panel Connectors (DVR 2500 regulator shown) ® *IOGEAR is believed to be the trademark and/or trade name of ATEN Technology, Inc. and is not owned or controlled by Regal Beloit Corporation.
  • Page 24 Regal Beloit America, Inc. F O R M 100 East Randolph Street SB0056E Wausau, WI 54402-8003 www.regalbeloit.com/Brands/ Revised 2400 and DVR 2500 Digital Voltage Regulator ® ® Marathon-Generators November 2018 Installation, Operation and Maintenance Manual Quick Connect Terminals Application Terminal...
  • Page 25 Regal Beloit America, Inc. F O R M 100 East Randolph Street SB0056E Wausau, WI 54402-8003 www.regalbeloit.com/Brands/ Revised 2400 and DVR 2500 Digital Voltage Regulator ® ® Marathon-Generators November 2018 Installation, Operation and Maintenance Manual Figure 5-5. System Connectors P1 (top) and P2 (bottom) Terminal Position CT “X1”...
  • Page 26 Regal Beloit America, Inc. F O R M 100 East Randolph Street SB0056E Wausau, WI 54402-8003 www.regalbeloit.com/Brands/ Revised 2400 and DVR 2500 Digital Voltage Regulator ® ® Marathon-Generators November 2018 Installation, Operation and Maintenance Manual Pin Number Terminal Name Name...
  • Page 27 Regal Beloit America, Inc. F O R M 100 East Randolph Street SB0056E Wausau, WI 54402-8003 www.regalbeloit.com/Brands/ Revised 2400 and DVR 2500 Digital Voltage Regulator ® ® Marathon-Generators November 2018 Installation, Operation and Maintenance Manual UP and DOWN Contact Inputs...
  • Page 28: Connection Diagrams

    Regal Beloit America, Inc. F O R M 100 East Randolph Street SB0056E Wausau, WI 54402-8003 www.regalbeloit.com/Brands/ Revised 2400 and DVR 2500 Digital Voltage Regulator ® ® Marathon-Generators November 2018 Installation, Operation and Maintenance Manual The Regulator Connections for Typical Applications Figures 5-6 through 5-10 illustrate typical applications using the DVR •...
  • Page 29 Digital I/O section). 12. Optional S1, S2, S3, S4, S5, 52 and “52B” contacts/relays supplied by customers. Current and voltage transformers may be installed by Regal. 13. P1 is common for both 2400 and 2500. P2 available only on the 2500.
  • Page 30 Digital I/O section). 12. Optional S1, S2, S3, S4, S5, 52 and “52B” contacts/relays supplied by customers. Current and voltage transformers may be installed by Regal. 13. P1 is common for both 2400 and 2500. P2 available only on the 2500.
  • Page 31 10. PS0 and PS1 can be used to configure presets. Closing and opening S4 and S5 configures the 2500 In one (1) of the four (4) preset configurations (refer to Digital I/O section). 11. Optional S1, S2, S4 and S5 contacts supplied by customers. Voltage transformers may be installed by Regal. 12. P1 is common for both 2400 and 2500. P2 available only on the 2500.
  • Page 32 Digital I/O section). 12. Optional S1, S2, S3, S4, S5, 52 and “52B” contacts/relays supplied by customers. Current and voltage transformers may be installed by Regal. 13. P1 is common for both 2400 and 2500. P2 available only on the 2500.
  • Page 33 Regal Beloit America, Inc. F O R M 100 East Randolph Street SB0056E Wausau, WI 54402-8003 www.regalbeloit.com/Brands/ Revised 2400 and DVR 2500 Digital Voltage Regulator ® ® Marathon-Generators November 2018 Installation, Operation and Maintenance Manual Figure 5-11. Cross-Current (Reactive Differential) Connections for Two Generators Figure 5-12.
  • Page 34: Preliminary Set-Up

    Regal Beloit America, Inc. F O R M 100 East Randolph Street SB0056E Wausau, WI 54402-8003 www.regalbeloit.com/Brands/ Revised 2400 and DVR 2500 Digital Voltage Regulator ® ® Marathon-Generators November 2018 Installation, Operation and Maintenance Manual PRELIMINARY SETUP – SAFETY 2. Open swing cover and locate the USB mini connector on the regu- lator.
  • Page 35: Human-Machine Interface (Hmi)

    Regal Beloit America, Inc. F O R M 100 East Randolph Street SB0056E Wausau, WI 54402-8003 www.regalbeloit.com/Brands/ Revised 2400 and DVR 2500 Digital Voltage Regulator ® ® Marathon-Generators November 2018 Installation, Operation and Maintenance Manual HUMAN-MACHINE INTERFACE (HMI) GENERAL The DVR regulator HMI consists of four buttons and a four-character LED display as illustrated in Figure 6-1.
  • Page 36: Front Panel Display

    Regal Beloit America, Inc. F O R M 100 East Randolph Street SB0056E Wausau, WI 54402-8003 www.regalbeloit.com/Brands/ Revised 2400 and DVR 2500 Digital Voltage Regulator ® ® Marathon-Generators November 2018 Installation, Operation and Maintenance Manual FRONT PANEL DISPLAY 2. EDIT mode - The HMI displays a multi-layer menu for reading and The HMI display has three display modes: editing operating parameters of the regulator as described in Table 6-3.
  • Page 37 Regal Beloit America, Inc. F O R M 100 East Randolph Street SB0056E Wausau, WI 54402-8003 www.regalbeloit.com/Brands/ Revised 2400 and DVR 2500 Digital Voltage Regulator ® ® Marathon-Generators November 2018 Installation, Operation and Maintenance Manual Parameter Name Parameter Value Description...
  • Page 38: Making Settings Changes

    Regal Beloit America, Inc. F O R M 100 East Randolph Street SB0056E Wausau, WI 54402-8003 www.regalbeloit.com/Brands/ Revised 2400 and DVR 2500 Digital Voltage Regulator ® ® Marathon-Generators November 2018 Installation, Operation and Maintenance Manual MAKING SETTINGS CHANGES preserves any modification.
  • Page 39: Auxiliary Modules

    ® ® better vibration withstand. Recommended torque is 7 .0 inch·lbf [0.8 N·m]. *Loctite is believed to be the trademark and/or trade name of Henkel IP & Holding GmbH and is not owned or controlled by Regal Beloit Corporation.
  • Page 40: Dvrportal™ Graphical User Interface (Gui)

    Regal Beloit America, Inc. F O R M 100 East Randolph Street SB0056E Wausau, WI 54402-8003 www.regalbeloit.com/Brands/ Revised 2400 and DVR 2500 Digital Voltage Regulator ® ® Marathon-Generators November 2018 Installation, Operation and Maintenance Manual DVRPORTAL™ DVRPortal™ software consists of a header, and four panels (Metering, GRAPHICAL USER INTERFACE (GUI) Configuration, Identification and Event Log).
  • Page 41: Operating Modes Sub Panel

    Regal Beloit America, Inc. F O R M 100 East Randolph Street SB0056E Wausau, WI 54402-8003 www.regalbeloit.com/Brands/ Revised 2400 and DVR 2500 Digital Voltage Regulator ® ® Marathon-Generators November 2018 Installation, Operation and Maintenance Manual Setup Notes: This button allows the user to change serial port communication settings.
  • Page 42: Metering Tab

    Regal Beloit America, Inc. F O R M 100 East Randolph Street SB0056E Wausau, WI 54402-8003 www.regalbeloit.com/Brands/ Revised 2400 and DVR 2500 Digital Voltage Regulator ® ® Marathon-Generators November 2018 Installation, Operation and Maintenance Manual METERING (2) Note: If the regulator detects an OPEN or a SHORT on RTDs, the mea-...
  • Page 43 Regal Beloit America, Inc. F O R M 100 East Randolph Street SB0056E Wausau, WI 54402-8003 www.regalbeloit.com/Brands/ Revised 2400 and DVR 2500 Digital Voltage Regulator ® ® Marathon-Generators November 2018 Installation, Operation and Maintenance Manual RTD Metering RTD Faults and Alarms...
  • Page 44 Regal Beloit America, Inc. F O R M 100 East Randolph Street SB0056E Wausau, WI 54402-8003 www.regalbeloit.com/Brands/ Revised 2400 and DVR 2500 Digital Voltage Regulator ® ® Marathon-Generators November 2018 Installation, Operation and Maintenance Manual CONFIGURATION This panel has six sub panels: Operating Modes, Set Points, Protection “CUST”...
  • Page 45 Regal Beloit America, Inc. F O R M 100 East Randolph Street SB0056E Wausau, WI 54402-8003 www.regalbeloit.com/Brands/ Revised 2400 and DVR 2500 Digital Voltage Regulator ® ® Marathon-Generators November 2018 Installation, Operation and Maintenance Manual Regulation Modes (3c) VR Excitation (3e)
  • Page 46 Regal Beloit America, Inc. F O R M 100 East Randolph Street SB0056E Wausau, WI 54402-8003 www.regalbeloit.com/Brands/ Revised 2400 and DVR 2500 Digital Voltage Regulator ® ® Marathon-Generators November 2018 Installation, Operation and Maintenance Manual SET POINTS (4) This panel contains editable fields for configuring the regulator and dis- •...
  • Page 47 Regal Beloit America, Inc. F O R M 100 East Randolph Street SB0056E Wausau, WI 54402-8003 www.regalbeloit.com/Brands/ Revised 2400 and DVR 2500 Digital Voltage Regulator ® ® Marathon-Generators November 2018 Installation, Operation and Maintenance Manual • Field Current Set Point is editable in FCR Regulation Mode. This value represents the desired field current of the regulator.
  • Page 48: Protection Settings Sub Panel

    Regal Beloit America, Inc. F O R M 100 East Randolph Street SB0056E Wausau, WI 54402-8003 www.regalbeloit.com/Brands/ Revised 2400 and DVR 2500 Digital Voltage Regulator ® ® Marathon-Generators November 2018 Installation, Operation and Maintenance Manual be disabled. Please refer to Section –...
  • Page 49: Limits

    Regal Beloit America, Inc. F O R M 100 East Randolph Street SB0056E Wausau, WI 54402-8003 www.regalbeloit.com/Brands/ Revised 2400 and DVR 2500 Digital Voltage Regulator ® ® Marathon-Generators November 2018 Installation, Operation and Maintenance Manual Limits (5d) • Power Limit is the maximum allowable power output of the generator.
  • Page 50: Digital I/O

    Regal Beloit America, Inc. F O R M 100 East Randolph Street SB0056E Wausau, WI 54402-8003 www.regalbeloit.com/Brands/ Revised 2400 and DVR 2500 Digital Voltage Regulator ® ® Marathon-Generators November 2018 Installation, Operation and Maintenance Manual DIGITAL I/O (6) Note: Configurations will be lost if current preset is changed in the This panel contains configurations related to the regulator digital inputs DVRPortal software program before saving to EEPROM.
  • Page 51: Advanced Configuration

    Regal Beloit America, Inc. F O R M 100 East Randolph Street SB0056E Wausau, WI 54402-8003 www.regalbeloit.com/Brands/ Revised 2400 and DVR 2500 Digital Voltage Regulator ® ® Marathon-Generators November 2018 Installation, Operation and Maintenance Manual ADVANCED CONFIGURATION (7) This panel contains editable fields for parameters associated with genera- Idle Cut in Frequency: tor and engine operation.
  • Page 52: Can Bus Configuration Sub Panel

    Regal Beloit America, Inc. F O R M 100 East Randolph Street SB0056E Wausau, WI 54402-8003 www.regalbeloit.com/Brands/ Revised 2400 and DVR 2500 Digital Voltage Regulator ® ® Marathon-Generators November 2018 Installation, Operation and Maintenance Manual CAN BUS CONFIGURATION (8) This panel contains editable fields for parameters associated with the CAN •...
  • Page 53: Identification Tab

    Regal Beloit America, Inc. F O R M 100 East Randolph Street SB0056E Wausau, WI 54402-8003 www.regalbeloit.com/Brands/ Revised 2400 and DVR 2500 Digital Voltage Regulator ® ® Marathon-Generators November 2018 Installation, Operation and Maintenance Manual IDENTIFICATION TAB (9) This panel contains non-editable fields for the regulator serial number, •...
  • Page 54 Regal Beloit America, Inc. F O R M 100 East Randolph Street SB0056E Wausau, WI 54402-8003 www.regalbeloit.com/Brands/ Revised 2400 and DVR 2500 Digital Voltage Regulator ® ® Marathon-Generators November 2018 Installation, Operation and Maintenance Manual EVENT LOG TAB (10) This panel provide user access to event information logged by the regula- tor and ability to set the Real Time Clock (RTC) for the 2500.
  • Page 55: Maintenance And Troubleshooting

    The only user serviceable parts on the regulator are ELECTRICAL HAZARD the fuse and RTC coincell battery. Regal recommends that no repair pro- • Failure to connect the voltage regulator in accordance with the manufacturer’s documentation could result in serious personal injury, cedures, other than replacing the fuse or coincell battery if needed, be death, and/or property damage.
  • Page 56 Regal Beloit America, Inc. F O R M 100 East Randolph Street SB0056E Wausau, WI 54402-8003 www.regalbeloit.com/Brands/ Revised 2400 and DVR 2500 Digital Voltage Regulator ® ® Marathon-Generators November 2018 Installation, Operation and Maintenance Manual TROUBLESHOOTING FLOWCHART NO GENERATOR GENERATOR...
  • Page 57 Regal Beloit America, Inc. F O R M 100 East Randolph Street SB0056E Wausau, WI 54402-8003 www.regalbeloit.com/Brands/ Revised 2400 and DVR 2500 Digital Voltage Regulator ® ® Marathon-Generators November 2018 Installation, Operation and Maintenance Manual TROUBLESHOOTING FLOWCHART GENERATOR VOLTAGE NOT...
  • Page 58 Regal Beloit America, Inc. F O R M 100 East Randolph Street SB0056E Wausau, WI 54402-8003 www.regalbeloit.com/Brands/ Revised 2400 and DVR 2500 Digital Voltage Regulator ® ® Marathon-Generators November 2018 Installation, Operation and Maintenance Manual ALARMS AND FAULTS TROUBLESHOOTING FLOWCHART...
  • Page 59 Regal Beloit America, Inc. F O R M 100 East Randolph Street SB0056E Wausau, WI 54402-8003 www.regalbeloit.com/Brands/ Revised 2400 and DVR 2500 Digital Voltage Regulator ® ® Marathon-Generators November 2018 Installation, Operation and Maintenance Manual ALARMS AND FAULTS TROUBLESHOOTING FLOWCHART...
  • Page 60 Regal Beloit America, Inc. F O R M 100 East Randolph Street SB0056E Wausau, WI 54402-8003 www.regalbeloit.com/Brands/ Revised 2400 and DVR 2500 Digital Voltage Regulator ® ® Marathon-Generators November 2018 Installation, Operation and Maintenance Manual ALARMS AND FAULTS TROUBLESHOOTING FLOWCHART...
  • Page 61 Regal Beloit America, Inc. F O R M 100 East Randolph Street SB0056E Wausau, WI 54402-8003 www.regalbeloit.com/Brands/ Revised 2400 and DVR 2500 Digital Voltage Regulator ® ® Marathon-Generators November 2018 Installation, Operation and Maintenance Manual ALARMS AND FAULTS TROUBLESHOOTING FLOWCHART...
  • Page 62: Appendix A Alarm Codes

    Regal Beloit America, Inc. F O R M 100 East Randolph Street SB0056E Wausau, WI 54402-8003 www.regalbeloit.com/Brands/ Revised 2400 and DVR 2500 Digital Voltage Regulator ® ® Marathon-Generators November 2018 Installation, Operation and Maintenance Manual APPENDIX A ALARM CODES FAULT CODES...
  • Page 63: Connector Pin-Out Figures And Tables

    Regal Beloit America, Inc. F O R M 100 East Randolph Street SB0056E Wausau, WI 54402-8003 www.regalbeloit.com/Brands/ Revised 2400 and DVR 2500 Digital Voltage Regulator ® ® Marathon-Generators November 2018 Installation, Operation and Maintenance Manual APPENDIX B CONNECTOR PIN-OUT FIGURES AND TABLES The following figures can be used to determine the pin locations for the pin-integrated connectors used on the DVR regulator.
  • Page 64 Regal Beloit America, Inc. F O R M 100 East Randolph Street SB0056E Wausau, WI 54402-8003 www.regalbeloit.com/Brands/ Revised 2400 and DVR 2500 Digital Voltage Regulator ® ® Marathon-Generators November 2018 Installation, Operation and Maintenance Manual The following table should be used when making connections to the The following table should be used when making connections to the regulator.
  • Page 65 Regal Beloit America, Inc. F O R M 100 East Randolph Street SB0056E Wausau, WI 54402-8003 www.regalbeloit.com/Brands/ Revised 2400 and DVR 2500 Digital Voltage Regulator ® ® Marathon-Generators November 2018 Installation, Operation and Maintenance Manual ENTER . Use the UP...
  • Page 66: Abbreviations And Acronyms

    Regal Beloit America, Inc. F O R M 100 East Randolph Street SB0056E Wausau, WI 54402-8003 www.regalbeloit.com/Brands/ Revised 2400 and DVR 2500 Digital Voltage Regulator ® ® Marathon-Generators November 2018 Installation, Operation and Maintenance Manual APPENDIX D ABBREVIATIONS & ACRONYMS Protocol Data Unit °...
  • Page 67 Regal Beloit America, Inc. F O R M 100 East Randolph Street SB0056E Wausau, WI 54402-8003 www.regalbeloit.com/Brands/ Revised 2400 and DVR 2500 Digital Voltage Regulator ® ® Marathon-Generators November 2018 Installation, Operation and Maintenance Manual NOTES...
  • Page 68 Any technical advice or review furnished by Regal Beloit America, Inc. and/or its affilia- tes (“Regal”) with respect to the use of products and components is given in good faith and without charge, and Regal assumes no obligation or liability for the advice given, or results obtained, all such advice and review being given and accepted at customer’s risk.

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