ZPA MODACT MOPED 52 039 Mounting Instructions

Electric multi-turn actuators

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E l ect r ic Mu lt i- t u r n

A ct u a t or s

Ty p e n u mb e r 52 03 9

10/18

Table of Contents

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Summary of Contents for ZPA MODACT MOPED 52 039

Page 1 E l ect r ic Mu lt i- t u r n A ct u a t or s Ty p e n u mb e r 52 03 9 10/18...
Page 2 ZPA Pečky, a.s. is certified company in accordance with ISO 90001 as amended.
Page 3: Table Of Contents
T heelectricactuatormustbeinstalledinaplacewherecoolingairhasafreeaccess.Minimumdistancefromawallforaccess ofairis40mm.Therefore,theareawheretheelectricactuatorisinstalledmustbesufficientlylarge,cleanandventilated. Surrounding temperature Operating temperature for the MODACT MOPED 52 039 is from -25 °C to +60 °C. Classes of external influences – as extracted from ČSN Standard 33 2000-5-51 ed. 3. Class: 1) AC1 –...
Page 4: Working Regime; Service Life Of Actuators
5) AG2 – mean mechanical strain; in normal industrial operations 6) AH2 – mean vibrations; in normal industrial operations 7) AK2 – serious risk of plant and moulds growth 8) AL2 – serious risk of occurrence of animals (insects,birds,smallanimals) 9) AM-2-2 – normal level of signal voltage. No additional requirements. 10) AN2 –...
Page 5: Technical Parameters
starting torque ≥ 1.3 M v M stř mean value of loading torque maximum value of tripping torque Idle time R Run time N Cycle time Courseofworkingcycle Service life of actuators The actuator designed for shut-off valves must be able to perform at least 10,000 working cycles (Close-Open-Close). The actuator designed for regulation purposes must be able to perform at least 1 million cycles with running time (when the output shaft is moving) at least 250 hours.
Page 6: Actuator Outfit
Sense of rotation When looking at the output shaft in the direction towards the control box, the CLOSE direction of rotation is identical with the clockwise sense. Working stroke According to Table No. 1. Manual control Manual control is performed directly by a handwheel (without clutch). It can be used even when the electric motor is running (the resulting motion of the output shaft is determined by the function of the differential gear).
Page 7: Electronic Outfit
Deviations of basic parameters Tripping torque ±10 % of max. value of range Adjusting speed -10 % of max. value of range +15 % of rated value (inidlerun) Protection Actuators are provided with one internal and one external protective terminal serving as protection from electric shock. Protective terminals are identified with a sign complying with ČSN IEC 417 (34 5555).
Page 8 Realization: Replacement of electric- The provided relay contacts substitute position, torque and signalling micro-switches; mechanical board current feed-back signal 4 – 20 mA can also be brought out; the actuator is controlled by the superior control system with signals "open" and "close". CONTROL The electronics covers also function of the regulator;...
Page 9 Setting program The setting program is same for communication with the electronics DMS2ED and DMS2. The users' version can be freely downloaded. Note:Inthewindow"Parameters“ofthesettingprogram,column"Access“,theword"NO“designatesparametersthat cannotbechangedbytheuser(changeoftheseparametersisblocked). Parametr – Parameter Změna – Change Chyba – Error Přístup – Access Setrvačnost (0,1 %) – Inertia [0.1 %] Setr.
Page 10 – In case the actuator stroke is to be increased and the switching off is set to “from position”, the actuator will switch off during shifting in position O or 100 %. To further change the position, press C or O, and, while keeping it depressed, the actuator can be further shifted.
Page 11 MENU 6 – Setting of insensitivity in three-position regulation: – By short pressing of P, select the value 1 – 10 % (1 – 10x blinking of LED2) and by long pressing of the P push-button, store the parameter into the memory. MENU 7 –...
Page 12 Record of position OPEN: – In the required position, press push-button O in the program and confirm the approved record. The recorded values are confirmed by pressing push-button START in program DMS2. For the actuator in version CONTROL, change over the actuator to remote control and, by pressing push-button START, start the autocalibration. By short starting of the motor in both directions, the actuator measures inertia and changes over to the regulating regime.
Page 13 List of warnings and errors Name Warning Error Description Safe * Input Safe activated Control signal Value of control signal ≤ 3 mA (itappliestoranges4–20/20–4mA) Torque Induced torque beyond end-limit positions or disconnected torque sensor Thermal protection Thermal protection input activated Sense of rotation Reverse sense of rotation (forCONTROLonly) EEPROM...
Page 18 DMS2 Main features of DMS2: – Complete control of the actuator operation by two and three-position regulation or connection to an industrial bus-bar Profibus. – Well-arranged signalization of operating and service data on a character-type LCD display 2 x 12. –...
Page 19 Working torque – Check and, if necessary, set the value of the working torque 50 – 100 % in the program DMS2. Tripping in limit positions – Check and, if necessary, set the way of tripping in limit positions: – Torque –...
Page 20 Autodiagnostics The table List of errors – same as for electronics DMS2 ED (page12) Memory of number of induced errors – For all detected errors, DMS2 uses the counter of occurrence of these errors during operation of the system. – Values of the counters are stored to the EEPROM memory and are preserved even in case of the power supply fall- -out.
Page 21 Name Parameter value Meaning SAFE AKTIV. Active signal Safe 230 V blokuje SAFE TP SAFE Response with thermal protection activated SAFE aktivni AUTOMATICKY TP NULOVANI Zeroing of thermal protection MISTNIM OVL. VYPNUTO VAROVANI CHYBY RELE READY VAR.+CHYBY Function of Relay Ready CHYBY+NENÍ...
Page 22 Setting actuator by means of push-buttons: – Shift the change-over switch of local control to position OFF – Keep pressing push-button STOP to enter the MENU. Using push-buttons O or Z, browse through the MENU (MENU1 –MENU27). Shortly press push-button STOP in a selected menu to enter this menu and, using push-buttons O or Z, select the parameter.
Page 23 Terminal board of actuator with electronics DMS2 Terminalsonsourceboard Terminalsinlocalcontrolbox If the actuator is of the single-phase version the power supply is connected to terminals PE, N U only. Terminals V, W remain unconnected. Localcontrolwithtwo-linedisplay Note: The setting program enables data to be copied from the memory of parameters of the electronics DMS2 andDMS2EDintothecomputerasafilewithsuffix„par“(intheexampleinthefigurethefile52030.pariscreatedin thedirectoryFlash).Thefilecanserveasaback-upforthecasethatitwillbenecessarytoreplacethepositionsensor inthegivenactuatorandtosetitinthesamewayasthereplacedone;oritcanbesentasanenclosuretoe-mailto ...
Page 24 Example of wiring diagram of system DMS2 in version for control with signals “open“ and “close“ or in version for control with analog current signal with single-phase electric motor OPEN E0014 STOP STOP DMS2 S DMS2 Tork CLOSE DMS2.H2 DMS2 D LCD display Analog board Deska analog DMS2.A2...
Page 25 Example of wiring diagram of system DMS2 in version for control with signals “open“ and “close“ or in version for control with analog current signal with single-phase electric motor – connection with connector ECTA OPEN E0014-K STOP STOP K1 E219M DMS2 S DMS2 Tork CLOSE...
Page 26 Example of wiring diagram of system DMS2 in version Profibus with single-phase electric motor OPEN E0015 STOP STOP DMS2 S DMS2 Tork CLOSE DMS2.H2 DMS2 D DMS2 D - LCD display 2 x 12 characters LCD display 2x12 znaků Deska DMS2.PR2 Board DMS2.PR2 TERM.
Page 27 Example of wiring diagram of system DMS2 in version Profibus with single-phase electric motor – connection with connector ECTA OPEN E0015-K STOP STOP K1 E219M K2-E212M DMS2 S DMS2 Tork CLOSE DMS2.H2 DMS2 D DMS2 D - LCD display 2 x 12 characters LCD display 2x12 znaků...
Page 28 Example of wiring diagram of system DMS2 in version for control with signals “open“ and “close“ or in version for control with analog current signal with three-phase electric motor OPEN STOP STOP E0016 CLOSE DMS2 S DMS2 Tork DMS2 D DMS2 D - LCD display 2 x 12 characters LCD display 2x12 znaků...
Page 29 Example of wiring diagram of system DMS2 in version for control with signals “open“ and “close“ or in version for control with analog current signal with three-phase electric motor – connection with connector ECTA OPEN STOP STOP E0016-K CLOSE DMS2 S DMS2 Tork DMS2 D DMS2 D - LCD display...
Page 30 Example of wiring diagram of system DMS2 in version Profibus with tree-phase electric motor OPEN STOP CLOSE DMS2 D - LCD display 2 x 12 characters Board DMS2.PR2 Source board DMS2.ZD2 3x400 V Power relays board...
Page 31 Example of wiring diagram of system DMS2 in version Profibus with tree-phase electric motor – connection with connector ECTA OPEN E0017-K K1 E219M STOP STOP K2-E212M DMS2 S DMS2 Tork CLOSE DMS2.H2 DMS2 D DMS2 D - LCD display 2 x 12 characters LCD display 2x12 znaků...
Page 32 Table1–MODACTMOPEDelectricactuators,typenumber52039 –basictechnicalparameters Type number Torque Shifting Working Electric motor Weight speed stroke Type Tripping Starting Type Voltage Output Speed Iz / In Basic Complem. of designation (400 V) [kW] [1/min] 6 7 8 9 1 0 [Nm] [Nm] 1 2 3 4 5 [1/min] [rev.] [kg]...
Page 33: Dimensional Sketch Of Electric Actuators Modact Moped
Dimensional sketch of MODACT MOPED electric actuators, type no. 52 039 Cable bushing M20 x 1.5 ø cable 10 – 14 mm Cable bushing M25 x 1.5 ø cable 6 – 16 mm Mechanical connecting dimensions of MODACT MOPED electric actuator, type no. 52 039 Shape E Shape C ø...
Page 34 Connecting dimensions of MODACT MOPED electric actuator, type no. 52 039 basic version (withoutadapter) Shape Shape Dimension(mm) ø d1 orientational value ø d2 ø d3 M 10 ø d1 number of ø d3 threaded ø d2 holes h max h1 min. 12,5 1,25d4 ø...
Page 35: Packing And Storing
8. PACKING AND STORING For inland freight, the actuators are unpacked. However, they should be transported by covered conveyances or in transport containers. For delivery abroad, the actuators should be packed, the type and design of package being adapted to the transport conditions and the distance of the place of destination.
Page 36: Failures And Their Removal
Once in two years, it is recommended to lightly smear the gearing of the position sensor drive. Lubricant CIATIM 201 or PM MOGUL LV 2-3 should be used. Within half a year at the latest after putting the actuator into operation and then at least once a year, retighten the screws connecting the valve with the actuator.
Page 37: List Of Spare Parts
List of spare parts for actuators MODACT MOPED, Type No. 52 039 Spare part name Order number Sealing ring 24x20 PN 029280.2 2327311500 Sealing hand wheel shaft Sealing ring 40x2 PN 029281.2 2327311032 Sealing vista indicators Sealing ring 50x2 PN 029281.2 2327311028 Sealing flanges hand wheel Sealing ring 50x40 PN 029280.2...
Page 38 NOTES...
Page 39 Development, production and services of electric actuators and switchboards. Top-quality sheet-metal processing (TRUMPF equipment), powder paint shop. SURVEY OF PRODUCED ACTUATORS KP MINI, KP MIDI Electric rotary (90°) actuators (up to 30 Nm) MODACT MOK, MOKED, MOKP Ex, MOKPED Ex Electric rotary (90°) actuators for ball valves and flaps MODACT MOKA Electric rotary (90°) actuators for nuclear power stations...
Page 40 ZPA Pečky, a.s. tel.: +420 321 785 141-9 tř. 5. května 166 fax: +420 321 785 165 289 11 PEČKY, Czech Republic +420 321 785 167 www.zpa-pecky.cz e-mail: zpa@zpa-pecky.cz...