Carrier Taylor C300 NP Operating Instructions Manual
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Carrier Taylor C300 NP Operating Instructions Manual

Carrier Taylor C300 NP Operating Instructions Manual

Non-pressurized slush freezer
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Model C300 NP
Non-Pressurized
Slush Freezer
Operating Instructions
055072NP
9/22/06

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Summary of Contents for Carrier Taylor C300 NP

  • Page 1 Model C300 NP Non-Pressurized Slush Freezer Operating Instructions 055072NP 9/22/06...
  • Page 2 All rights reserved. 055072NP Taylor Company The word Taylor and the Crown design a division of Carrier Commercial Refrigeration, Inc. 750 N. Blackhawk Blvd. are registered trademarks in the United States Rockton, IL 61072 of America and certain other countries.

  • Page 3: Table Of Contents

    Table of Contents Section 1 To the Installer ..........Air Cooled Units .
  • Page 4 All rights reserved. 055072NP Taylor Company The word Taylor and the Crown design a division of Carrier Commercial Refrigeration, Inc. are registered trademarks in the United States 750 N. Blackhawk Blvd. Rockton, IL 61072 of America and certain other countries.

  • Page 5: To The Installer

    To the Installer Section 1 The Model C300NP is designed for indoor use only. Water Connections An adequate cold water supply must be provided with a hand shut-off valve. On the back of the unit, a DO NOT install the machine in an area 3/8”...
  • Page 6 Electrical Connections CAUTION: THIS EQUIPMENT MUST BE PROPERLY GROUNDED! FAILURE TO DO SO Each freezer requires one power supply. Check the CAN RESULT IN SEVERE PERSONAL INJURY data label on the freezer for fuse, circuit ampacity FROM ELECTRICAL SHOCK! and electrical specifications. Refer to the wiring diagram provided inside of the control box, for Beater rotation must be clockwise as viewed looking proper power connections.

  • Page 7: To The Operator

    To the Operator Section 2 The freezer you have purchased has been carefully Compressor Warranty Disclaimer engineered and manufactured to give you dependable operation. The Model C300NP, when properly operated and The refrigeration compressor(s) on this machine are cared for, will produce a consistent quality product. warranted for the term indicated on the warranty Like all mechanical products, this machine will require cleaning and scheduled maintenance.

  • Page 8: Safety

    Safety Section 3 We at Taylor are concerned about the safety of the operator when he or she comes in contact with the DO NOT use a water jet to clean or rinse freezer and its parts. Taylor has gone to extreme the freezer.
  • Page 9 This freezer is designed to operate indoors, under normal ambient temperatures of 70°-75°F This freezer must be placed on a level (21°-24°C). The freezer has successfully performed surface. Failure to comply may result in personal in high ambient temperatures of 104°F (40°C) at injury or equipment damage.

  • Page 10: Operator Parts Identification

    Operator Parts Identification Section 4 Figure 3 ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. PANEL-SIDE-LEFT 054676 PANEL-FRONT-LOWER 054670 PANEL-REAR 054672 SHELF-DRIP TRAY 057938 PANEL-SIDE-RIGHT 054671 TRAY-DRIP 057738 DISPLAY-LIGHTED 054683-27 SHIELD-SPLASH 057939 PANEL-FRONT-UPPER 054669 SWITCH-ROCKER-OFF-ON 078418 PANEL-FRONT-SHELL 054668 Operator Parts Identification Model C300 NP...

  • Page 11: Beater Door Assembly

    Beater Door Assembly Figure 4 ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. DOOR A.-SLUSH-SLFCLOSE- X57323 GASKET-DOOR 5.109”ID 014030 ICE BUSTER (COMPLETE) (1a-1j) BEARING-FRONT 013116 CAP A.-SPRING RETAINER X30591 BEATER A.-7QT-1 PIN X46233 SPRING-COMP.970X.082X3.87 030344 BLADE-SCRAPER-PLASTIC 046237 9-13/16L PIN-VALVE HANDLE 031974 VALVE-DRAW *SLUSH*SLFCL 047734-SP...

  • Page 12: Accessories

    Accessories KAY-5 ® Sanitizer/Cleaner KEEP OUT OF REACH OF CHILDREN CAUTION FOR INSTITUTIONAL USE ONLY 1 OZ (28.4 g) Figure 5 ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. PAIL-MIX 10 QT 013163 BRUSH-DRAW VALVE 1-1/2”OD 014753 BRUSH-MIX PUMP BODY-3”X7” 023316 KIT A.-TUNE UP X56829...

  • Page 13: Important: To The Operator

    Important: To the Operator Section 5 ALARM ALARM AUTO PRIME BEATER AUTO PRIME BEATER MENU SILENCER SILENCER SELECT Figure 6 Symbol Definitions ITEM DESCRIPTION To better communicate in the International arena, PRODUCT LIGHT - LEFT SIDE symbols have replaced words on many of our CONTROL SWITCH operator switches, function, and fault indicators.

  • Page 14: Control Switch

    Pressing the AUTO (- ->) keys on both sides of the Control Switch unit will display this screen. The control switch is located at the top left corner of the control channel. When placed in the ON position, AUTO MODE AUTO allows SLUSHTECH operation.
  • Page 15 Operator Menu Timeout The following are explanations of the possible faults and the display screens. Lines 2 and 3 indicate the faults found in freezing cylinders 1 and 2 respectively. NO FAULT FOUND - No fault conditions are If the display is left in the operator menu or any of apparent.
  • Page 16 SYRUP PRESS LOW - When the syrup out BRL NOT COOLING - A freezing cylinder indicator displays a lack of syrup, the unit will check has been established for the AUTO enter a HOLD mode. At this time, no mode of operation. If a freezing cylinder enters refrigeration or product flow from the flow the AUTO mode, the control will check product control will be allowed.
  • Page 17 Screen C is SET CLOCK. Use the AUTO (- ->) and Repeat the procedure for the right side of the unit. OFF (<- -) keys to place the cursor under the element to be set (hours, minutes, month, day, or MANUAL DEFROST year).
  • Page 18 The fourth feature will display the Power Saver DEFROST TIME RIGHT Mode, OFF, REST, or STANDBY status. CYCLE 1 10:00 If the Power Saver Mode is OFF, the following screen will be displayed. <- - - -> + + + - - - POWER SAVER MODE Press the MENU (SEL) key to return to the...

  • Page 19: Syrup Out Indicator

    Press the AUTO (- ->) key to move to the next Repeat for the right side of the unit. screen. The next screen will indicate when the fault Screen I is SERVICE MENU. This screen allows was satisfied. the authorized service technician to access service information.

  • Page 20: Co2 Out Indicator

    Out Indicator Audio Alarm Silencer The audio alarm will be disabled if the ALARM SILENCE key is pressed. If a new fault or fault condition occurs or the system mode changes, the AUTO MODE AUTO audio alarm will be re-enabled automatically. If the SYRUP audio alarm is silenced for greater than 30 minutes without correcting the fault, it will be re-enabled...

  • Page 21: Operating Procedures

    Operating Procedures Section 6 The Model C300NP contains two 7 quart (6.6 liter) freezing cylinders. The syrup flow control combines the two ingredients of water and syrup, and sends this combination to the freezing cylinder. As product is drawn, new product will flow from the flow control into the freezing cylinder.
  • Page 22 Step 3 Step 5 Check the scraper blade for any nicks or signs of Install the white, plastic guide bearing on the short wear. If any nicks are present, replace the blade. If end of the baffle assembly. Slide the o-ring into the the blade is in good condition, place the clip over the groove on the long end of the baffle assembly and blade.
  • Page 23 Step 8 Step 11 Insert the draw valve into the door. With the ice buster in place, rotate the draw valve to allow installation of the draw handle. This will lock 11320 the ice buster in place. With the draw handle in place, install the draw handle pin.
  • Page 24 Step 13 Step 15 Place the large rubber gasket into the groove on the Position the freezer door onto the four studs on the back side of the freezer door. front of the freezing cylinder and push the door into place.

  • Page 25: Sanitizing

    Step 4 Sanitizing Connect the syrup line to the syrup line connector that was cut from the syrup bag. Note: If a unit is sanitized, and will not be used for an extended period of time, clean water should be used to flush all sanitizer from the lines.
  • Page 26 Press the MENU (SEL) key. Step 9 Continue filling the freezing cylinders with sanitizing solution until the solution purges out of the vent at Move the cursor under the word “SANITIZE” by the top of the mix tank, and begins draining into the pressing the OFF (<- -)key.

  • Page 27: Priming/Brixing

    Step 5 Priming/Brixing Press the PRIME (+ + +) key. Step 1 Connect the syrup line to the Bag-in-Box (BIB) syrup. Step 2 Remove the drip tray, splash shield and the lower front panel to gain access to the syrup sampling valves.
  • Page 28 Step 7 Step 9 Pour the product from the syrup sampling valve into To adjust the brix, turn the adjustment screw located a cup. Close the syrup sampling valve by turning the behind the drip tray shelf. Clockwise adjustments handle to the center position. increase the amount of syrup to water, and counterclockwise adjustments decrease the amount of syrup to water.

  • Page 29: 120 Day Closing Procedure

    Step 11 120 Day Closing Procedure Place a pail beneath the door spout. Open the draw valve and drain the freezing cylinder to remove any We recommend that the machine be completely incorrectly brixed product. Close the draw valve. disassembled and cleaned at least every 120 days Step 12 using the following procedures.

  • Page 30: Rinsing

    Step 2 Step 2 When all the product has been drained from the Pressing the MENU (SEL) key will give you the freezing cylinder, close the draw valve and press the option for rinsing the left freezing cylinder. Move the OFF (<- -) key.

  • Page 31: Disassembly

    Step 3 Step 6 To place the left freezing cylinder in the SANITIZE Press the BEATER (- - -) key to agitate the solution mode, press the MENU (SEL) key. Move the cursor in each freezing cylinder for five minutes. by pressing the AUTO (- ->) key until the third line indicates RINSE / SANITIZE.

  • Page 32: Brush Cleaning

    Step 3 Brush Cleaning Remove the: seals and o-rings from the drive shafts Step 1 caps, pins, and springs from freezer doors Prepare a sink or a pail with an approved cleaning solution. USE WARM WATER AND FOLLOW THE draw valve handles from freezer doors MANUFACTURER'S SPECIFICATIONS (example: draw valves from freezer doors Kay-5...

  • Page 33: Important: Operator Checklist

    Important: Operator Checklist Section 7 j 6. Clean and sanitize the syrup lines regularly to During Cleaning and Sanitizing prevent syrup residue build-up that would restrict the proper flow of syrup. ALWAYS FOLLOW LOCAL HEALTH CODES j 7. On a regular basis, take a brix reading to assure a consistent quality product.

  • Page 34: Winter Storage

    Winter Storage If the place of business is to be closed during the Wrap detachable parts of the freezer such as the winter months, it is important to protect the freezer beater, the scraper blades, the drive shaft, and the by following certain precautions, particularly if the freezer door.

  • Page 35: Troubleshooting Guide

    Troubleshooting Guide Section 8 PROBLEM PROBABLE CAUSE REMEDY PAGE REF. 1. Product is too stiff. a. Too much water to syrup a. Adjust the brix accordingly. ratio. Improper brix adjustment. -- -- -- b. Consistency control needs b. Contact a service technician.
  • Page 36 PROBLEM PROBABLE CAUSE REMEDY PAGE REF. -- -- -- 6. Unable to remove the a. Rounded corners of hex a. Replace the drive shaft, or call a service technician to drive shaft from the rear end of drive shaft, drive replace the direct drive shell bearing.

  • Page 37: Parts Replacement Schedule

    Parts Replacement Schedule Section 9 PART DESCRIPTION EVERY 4 MONTHS EVERY 8 MONTHS ANNUALLY Scraper Blade Drive Shaft Seal Drive Shaft O-Ring Freezer Door Gasket Draw Valve O-Ring Front Bearing Prime Plug O-Ring Black Bristle Brush, 1” x 2” Inspect & Replace if Minimum Necessary Double Ended Brush...

  • Page 38: Parts List

    Section 10 Parts List 080207 Parts List Model C300 NP...
  • Page 39 Model C300 NP Parts List...
  • Page 40 081110 Parts List Model C300 NP...
  • Page 41 Model C300 NP Parts List...
  • Page 42 Parts List Model C300 NP...
  • Page 43 Model C300 NP Parts List...
  • Page 44 Parts List Model C300 NP...
  • Page 45 Model C300 NP Parts List...
  • Page 46 Parts List Model C300 NP...
  • Page 47 C300NP 056828-27 9/06...
  • Page 48 C300NP 056828-27 Inset 9/06...
  • Page 49 C300NP 056828-33 9/06...
  • Page 50 C300NP 056828-58 9/06...

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