Summary of Contents for Synapius ECS 20 Series
- Page 1 Elec tronic Code Switch User and in stal la tion man ual ECS 20xx series Last update January 20, 2009...
- Page 2 Electronic Code Switches Copyright ©TMPhysics @2006 All right reserved by Synapius BV The Netherlands...
- Page 3 Electronic Code Switches...
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Page 4: Table Of Contents
Electronic Code Switches Table of contents Industrial version Gen eral de scrip tion Features ........8 Electrical . - Page 5 Electronic Code Switches Compatibility with the former models Me chani cal ........29 Elec tri cal .
- Page 6 Electronic Code Switches Controls up to 8 external relais if permitted by the individual programmed operating level. SYNAPS12/24 Optional external switching modules can be easily connected to the industrial ECS. Features: • Up to 8 extended switching devices •...
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Page 7: Industrial Version
Electronic Code Switches Industrial version kgklj... -
Page 8: Gen Eral De Scrip Tion
Electronic Code Switches Gen eral de scrip tion The electronic code switches are specially designed for safe engine control and to prevent unauthorized personnel to handle or work with a specific engine or installation. A choice of five functions can be pre-selected to handle emergency situations. All the devices have an OR-wired sense input to switch the machine immediately off after detecting an incoming signal from one of the connected devices. -
Page 9: Electrical
Electronic Code Switches Electrical Wide power supply versions: 12 to 24 VDC or 12-24 VAC and 48 - 90VDC (see ordering codes for powersupply ranges) Power sup ply cur rent is less then 60 mA. -
Page 10: Getting Started
Before installing you must get the PUC code to activate the device and register for warranty and product service. This can be performed by register by internet or visiting synapius.com. The PUC code will be sent short after the registration. Install the ECS conform the installation guide. The ECS is factory preprogrammed to run in service mode with the mastercode 0000. -
Page 11: Operating Instructions
Electronic Code Switches Operating instructions In di ca tion lamps (LED’s) In the normal operation mode the red LED will flash each time a correct keystroke occurs. To indicate the switch is ON, the green LED is on. When the ECS is in the programming mode, the red LED is on. Now the green LED indicates a correct keystroke. -
Page 12: Supervisors Instructions
Electronic Code Switches Supervisors instructions Chang ing the mas ter code The master code is factory set to 0000. For safety reasons, change first this factory setting to your own desired master code. Press CE to clear existing keystrokes 0000 the factory set master code now, the red LED goes on, which means the device is in programming mode this is the location of the master code... -
Page 13: Pro Gram Ming User Pin Codes
Electronic Code Switches Pro gram ming user pin codes All the user pin codes are stored into a user pincode list having a specific location number between 1 and 99. The user identity is represented as the location were his pincode is registered. It is advised to a note the user number and the pincode in a separate list (see appendix A) To enter a new user pincode follow the next instructions. -
Page 14: Clear Ing All The User Pin Codes
Electronic Code Switches Clear ing all the user pin codes The user pin codes from 1 to 99 can be cleared in a single procedure. Follow the next procedure to perform this. Press CE to clear existing keystrokes xxxxxxxx enter the master code now, the red LED goes on, which means the device is in programming mode 00000000 enter eight zero’s Confirm clearing the user codes otherwise press... - Page 15 Electronic Code Switches...
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Page 16: Device Configuration
Electronic Code Switches Device configuration Auto mai tic turn off de lay The ECS is provided with a function to switch the power off when the system is not used for a certain period. This function looks to the voltage level of the sense input line (grey wire). A sense input (grey wire,) when connected to the GND wire (blue) via a switch, is used to indicate the need for automatic switch off. -
Page 17: Con Fig Ur Ing The De Vice For Ac Cess Con Trol
Electronic Code Switches Con fig ur ing the de vice for ac cess con trol In access control mode the ECS must activate the switch for a short period (seconds or minutes). If the access seconds register is >0 the ECS is automatically set in access mode. If the number of seconds is less or equal then 60 the this number is treated as hold time in seconds. -
Page 18: Set Ting The Po Lar Ity Of The Safety Switch In Put Sig Nal
Electronic Code Switches Set ting the po lar ity of the safety switch in put sig nal The factory setting of the input signal from the safety switch (e.g. seat switch) ia active low level. This means that if the input (grey wire) is switched to 0V ( blue wire) the installation is supposed to be in save operating state. -
Page 19: Emer Gency Stop
Electronic Code Switches Emer gency stop The basic principle of the emergency stop is based upon a common input sensing line triggering on a low voltage level or a negative edge coming from one or more switches or sensors. The sense line is normally kept at a high voltage level. -
Page 20: Set Ting The Power Off Time Af Ter E- Stop In Mode 01
Electronic Code Switches Set ting the power off time af ter E- stop in mode 01 In E-stop mode 01 the power will be switched off for a specified period so that it is not possible to power on within that period. This period can be adjusted by programming the desired dead-time as follows: To clear existing keystrokes xxxxxxxx enter the master code... -
Page 21: User Default Settings
Electronic Code Switches User default settings After you configured the ECS you can store these settings as user default so that you can later, if nesessary, restore you application settings. To clear existing keystrokes xxxxxxxx enter the master code The red LED goes on to indicate the program mode 0600 Set the current configuration as user default 0601... -
Page 22: History Of Users
Electronic Code Switches History of users The ECS keeps track of the last two different users. The last user can be read out by the code 99 and the one before the last user by code 98 To clear existing keystrokes 99 or 98 last user or the one before the last user The red and green LED’s will flash now the user... -
Page 23: Maintenance Of The Installation
Electronic Code Switches Maintenance of the installation During maintenance or repairing of the installation you may want to switch On and OFF without the user pincode. Or even you want to prevent that the installation will be used temporarily. Engine out of operation To put the engine out of operation by disabling all the user pincodes temporarily follow the next instructions. -
Page 24: On/Off Switching Without Pincodes
Electronic Code Switches ON/OFF switching without pincodes It might be useful to set the ECS as a simple ON/OFF switch during trouble shooting or repair. All the safety and auto turn off functions are fully functioning in this mode. To change to a simple switch: To clear existing keystrokes xxxxxxxx Enter the master code Confirm... -
Page 25: Resetting The Master Code Using The Puc Code
Now you can follow the procedure to program your own desired master code. If the master code and the PUC as well has been lost submit a support form including the serial number of the device on the Internet site http://www.synapius.com/index.php?support support request... -
Page 26: Installation
Electronic Code Switches Installation... -
Page 27: Tech Ni Cal Data
Electronic Code Switches Tech ni cal data Power Supply: 12-90 VDC or 12-24 VAC Output Relay contact rating 6 Amp continuos - 1 Amp (5 secretary.) For bigger loads, an external relay must be used. Power consumption: 10mA when relay not activated and less then 60mA in activated operation. Casing: ABS plastic Weatherproof front side IP65... -
Page 28: Ordering Information
Electronic Code Switches Ordering Information TMP or der Num bers TMP order number ECS2024 ECS2090 Notes: C = -40 to 60 S = -10 to 60 P = Plastic casing A = Aluminium casing T = surface mount F = panel mount... -
Page 29: Compatibility With The Former Models
Electronic Code Switches Compatibility with the former models ⇒⇒⇒⇒⇒ Me chani cal • The dimensions and mounting holes are unchanged. • To prevent holding water and dust, if the device is horizontally mounted, the front has been designed with smooth edges. •... -
Page 30: New Features
Electronic Code Switches New features Fea ture model 105TA2719 and ECS ECS20xx model DC90S Max. number of users PIN codes Master code programmable programmable Personal Unlock Code (PUC) Store as user application default Set user application default Reset factory settings Clear user Master clear Reading last users... - Page 31 Electronic Code Switches...
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Page 32: Con Figu Ra Tion List
Electronic Code Switches APPENDIX A Con figu ra tion list Machine ID......... PUC......Activation code ......ECS serial # ....... Date of purchase ...... Supplier ......Pa rame ter Fac tory set ting User ap pli ca tion set ting Master code 0000 Auto turnoff delay time... -
Page 33: Code List
Electronic Code Switches CODE LIST Machine ID......... PUC......Activation code ......ECS serial # ....... Date of purchase ...... Supplier ......User ID pin code User name Op er at ing level Master code... - Page 34 Electronic Code Switches User ID pin code User name Op er at ing level...
- Page 35 Electronic Code Switches User ID pin code User name Op er at ing level...
- Page 36 Electronic Code Switches User ID pin code User name Op er at ing level...
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Page 37: Appendix B Wiring
Electronic Code Switches Appendix B wiring Blue wire connected to the negative pole of the battery or chassis. If the automatic switch off is not used leave the grey wire unconnected or to the blue wire. The white wire can be connected to optional devices like: •...
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