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Summary of Contents for DOLD Safemaster W UH 6900
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Page 2: Safemaster W Radio Controlled Safety Module Uh
....Channel: _ _ It is in the responsibility of the manufacturer of the equipment or machine to ensure its function in general. DOLD does not accept any liability for the recommendations made or implied in this manual. Also, no additional guarantee, warranty, or liability claims beyond those included in our delivery and payment terms can be derived from this. -
Page 3: Table Of Contents
SAFEMASTER W Radio controlled safety module UH 6900 Contents Important Notes ..................... 5 General safety instructions .................... 5 Disposal ......................... 5 Quick guide ....................6 Components list ......................6 Configuration at delivery ....................6 Front view UH 6900 ....................... 6 Installation SAFEMASTER W Manger ................ - Page 4 SAFEMASTER W Radio controlled safety module UH 6900 Disturbance protection ....................24 Commissioning (operating manual) ............25 General instructions for commissioning ............... 25 6.1.1 Close-by machines equipped with SAFEMASTER W systems ......25 Configuration at shipment .................... 26 6.2.1 Display of identity code ..................26 6.2.2 Selection and setting of the radio frequency............
- Page 5 SAFEMASTER W Radio controlled safety module UH 6900 Parameterization and diagnosis of radio features ........53 Parameterization software ‘UH 6900 Radio Board’ ............. 53 8.1.1 Computer HARDWARE requirements ..............53 8.1.2 Installation of parameterization software .............. 53 RF Settings window ..................... 54 8.2.1 Display of radio parameters ..................
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Page 6: Important Notes
If you encounter technical problems, please contact our customer service at: +49 77 23 / 654-0; Fax: +49 77 23 / 654-356; e-mail: dold-relays@dold.com 1.1 General safety instructions SAFEMASTER W must only be installed and set up by authorized and skilled... -
Page 7: Quick Guide
SAFEMASTER W Radio controlled safety module UH 6900 2 Quick guide A brief overview of the system and instructions for the initial set-up procedure in just a few steps using a simple example configuration. 2.1 Components list In the delivery, you will receive: ... -
Page 8: Installation Safemaster W Manger
SAFEMASTER W Radio controlled safety module UH 6900 2.4 Installation of SAFEMASTER W Manger Insert the included CD and install the SAFEMASTER W Manager on your PC (Windows operating system). The installation will start automatically, or you can also call up the setup file manually. -
Page 9: Cross Operation
SAFEMASTER W Radio controlled safety module UH 6900 2.5.2 Cross operation UH6900 UH6900 „Kreuzbetrieb“ „Kreuzbetrieb“ Two independent safety circuits Safety inputs influence the remote controlled safety output Configurable start options: - Manual, automatic, two-handed, additional IR enable signal chapter 6.4.2 Operating mode: ‘Cross operation’... -
Page 10: Connections And Oprating Modes
SAFEMASTER W Radio controlled safety module UH 6900 2.6 Connections and oprating modes For the initial start-up procedure, at least the voltage supply (A1, A2), 1 safety transmitter, a start signal transmitter, the Y1, Y2 bridge and the antenna must be connected. -
Page 11: Parameterization
SAFEMASTER W Radio controlled safety module UH 6900 2.7 Parameterization Connect both UH 6900 modules at the same time or in succession to your PC via USB to complete parameterization. For simultaneous parameterization, the SAFEMASTER W Manager can be started twice so that you can access both devices in parallel. -
Page 12: Frequency Channel
SAFEMASTER W Radio controlled safety module UH 6900 After opening the tab, you can change the device name, frequency channel, and transmission power. 2.7.1 Frequency channel The modules can only communicate with one another if they are both set to the same channel, if they emit sufficient transmission power, and if they are not disrupted by other devices transmitting on the same channel. -
Page 13: Integrated Spectrum Analyzer
SAFEMASTER W Radio controlled safety module UH 6900 2.7.2 Integrated spectrum analyzer You can use the integrated frequency analyzer to quickly check the set channels and frequencies in your system environment. It will go through all channels in the frequency range and measure the received power. -
Page 14: Further Adjustments
SAFEMASTER W Radio controlled safety module UH 6900 2.7.3 Further adjustments The transmission power and device name do not have to be changed for initial start-up 2.7.4 Programming If the channel was changed in the prvious step, this setting must be permanently saved in the device. -
Page 15: Power On And Standby Test
SAFEMASTER W Radio controlled safety module UH 6900 2.8 Power on and standby test After successful parameterization and after switching on the modules once again, the LEDs RUN1, RUN2, 48, and 58 shoudl flash slowly to indicate they are ready for operation. If there is an error, these LEDs will show different flashing codes. -
Page 16: Introduction Of The System
SAFEMASTER W Radio controlled safety module UH 6900 3 Introduction of the system SAFEMASTER W is an innovative wireless safety system to protect man and machine. A – feature of the Wireless Safety System is its safety-oriented bi-directional radio transmission for transmitting signals between two wireless safety modules so that the two separate safety devices, each of them installed on a different machine part that is not connected to the other by wires (for example, moving machine parts), work together as one system. -
Page 17: Design
SAFEMASTER W Radio controlled safety module UH 6900 3.3 Design The main components of the safety system are the two radio-controlled safety modules. Each UH 6900 radio-controlled safety module is installed in a switch cabinet or on a mobile device and is operated with a plug-in or external antenna. It detects the signals of up to three wired safety elements plus the signals from the related second active radio-controlled safety module that are sent through a safe radio transmission. -
Page 18: System Description
SAFEMASTER W Radio controlled safety module UH 6900 4 System description 4.1 Design and functions of the UH 6900 radio-controlled safety module 4.1.1 Main features of the UH 6900 radio-controlled safety module Depending on the operating mode, to connect: - Emergency-stop push-button (2-channel), safety gate, LC (non-contact safety system, for example light curtain) of the type 4 in accordance with EN 61 496 or the two-hand type IIIA in accordance with DIN EN 574. -
Page 19: Inputs And Outputs
SAFEMASTER W Radio controlled safety module UH 6900 4.1.2 Inputs and outputs Inputs - 3 two-channel safety inputs DC 24 V - 1 DC 24 V input for start button - 1 feedback circuit to monitor external relays - 1 DC 24 V input that can be used as start signal in addition to the start signal received via radio. -
Page 20: Start Options
SAFEMASTER W Radio controlled safety module UH 6900 4.1.5 Start options 4.1.5.1 Manual start and reset The start button to be connected to terminal S42 is used for the manual start and also to reset the radio-controlled safety module. The maximum activation time for the start buttons is 3 sec. If the button is pressed longer than 3 sec., the unit will not start. -
Page 21: Semiconductor Outputs
When you order a system, keep in mind that any SAFEMASTER W radio-controlled safety system that is realized with UH 6900 radio-controlled safety modules will always consist of two units whose identity codes have been paired at DOLD already. The customer can neither determine their identity codes nor change them. -
Page 22: Installation And Connection
SAFEMASTER W Radio controlled safety module UH 6900 5 Installation and connection 5.1 Important notes on installation and connection Before you turn on the radio-controlled safety module for the first time, the required • operating mode must be set (see 5.4.1 Setup and commissioning of the radio- controlled safety module) -
Page 23: Positioning Of The Radio-Controlled Safety Module And The Antenna
SAFEMASTER W Radio controlled safety module UH 6900 5.4 Positioning of the radio-controlled safety module and the antenna 5.4.1 Positioning of the radio-controlled safety module The radio-controlled safety module must be installed as close as possible to the machine to be controlled, preferably inside the control cabinet. -
Page 24: Terminal Connections Of The Radio-Controlled Safety Module
SAFEMASTER W Radio controlled safety module UH 6900 5.5 Terminal connections of the radio-controlled safety module UH 6900.03 UH 6900.22 Terminal Description Terminal Description DC 24 V supply voltage for Input for feedback loop of external Y1/Y2 radio-controlled safety module contact reinforcement Common earth 13/14... -
Page 25: Installation / Removal Of The Ps / Pc Terminals
SAFEMASTER W Radio controlled safety module UH 6900 5.7 Installation / removal of the PS / PC terminals 5.8 Minimum and maximum output currents Make sure that the minimum and maximum output currents stated under Technical data are not underrun or exceeded. If necessary, install additional power or interface relays (e.g. an amplifying relay in the switch cabinet to control power). -
Page 26: Commissioning (Operating Manual)
SAFEMASTER W Radio controlled safety module UH 6900 6 Commissioning (operating manual) 6.1 General instructions for commissioning Before you turn on the UH 6900 radio-controlled safety module for the first time, it must be set for the required operating mode (see Section Setup and commissioning of the radio-controlled safety module). -
Page 27: Configuration At Shipment
SAFEMASTER W Radio controlled safety module UH 6900 6.2 Configuration at shipment The modules are always shipped with the default settings listed below: We recommend changing the frequency channel immediately upon receipt to prevent inadvertent influences in case of spare part deliveries or close-by new plants or machines. Enter these new settings on page 1 of this manual. -
Page 28: Set The Transmitter Power
SAFEMASTER W Radio controlled safety module UH 6900 6.2.2.2 Set the transmitter power: The modules transmitter power is set by using the supplied parameterization software, via the ’ USB interface. Depending on the frequency band, it can be set in the range from -40 dBm (0.0001 mW) to a maximum of 10 dBm (10 mW). -
Page 29: Connection Of Safety Gates
SAFEMASTER W Radio controlled safety module UH 6900 6.3.2.2 Connection of safety gates 6.3.2.3 Connection of LC type 4 in accordance with EN 61 496 LC: non-contact protective equipment 6.3.2.3.1 Calculation of the safety distance of an LC connected to a UH 6900 Any LCs connected to the UH 6900 radio-controlled safety module must be installed at a distance that corresponds to or exceeds the minimum safety distance S so that it is impossible to reach a dangerous spot before the machine has stopped a dangerous movement. -
Page 30: Connection Of Two-Hand Control Iiia In Accordance With Din En 574
SAFEMASTER W Radio controlled safety module UH 6900 6.3.2.4 Connection of two-hand control IIIA in accordance with DIN EN 574 In the “ Full safety operation ” mode of operation, only one two-hand control unit may be available in the system. ... -
Page 31: Operation With Or Without External Contact Reinforcement
SAFEMASTER W Radio controlled safety module UH 6900 6.3.5 Operation with or without external contact reinforcement No external contact reinforcement External contact reinforcement 6.3.6 Connection of non-safety-relevant function inputs 6.3.7 Connection of status indicators 0274164 / 13.03.17 en / RV_800... -
Page 32: Connection Of Non-Safety-Relevant Function Outputs
SAFEMASTER W Radio controlled safety module UH 6900 6.3.8 Connection of non-safety-relevant function outputs Without safe disconnection of function outputs With safe disconnection of function outputs 0274164 / 13.03.17 en / RV_800... -
Page 33: Setup And Commissioning Of The Uh 6900 Radio-Controlled Safety Module
SAFEMASTER W Radio controlled safety module UH 6900 6.4 Setup and commissioning of the UH 6900 radio-controlled safety module Adjustments must only be carried out by trained staff while the unit is disconnected from power. Provide for potential equalization before making any adjustments. The operating modes of the UH 6900 radio-controlled safety module listed below are selected using the rotary switches A and B. -
Page 34: Operating Mode: 'Full Safety Operation
SAFEMASTER W Radio controlled safety module UH 6900 6.4.1 Operating mode: 'Full safety operation' DEVICE 1 DEVICE 2 Start button Start button Safety inputs Safety inputs 1 to 3 1 to 3 Connections A, B, C, and Safety output Safety output D are made via radio Full safety operation mode, always two radio-controlled safety modules work together which are both... -
Page 35: Application Examples
SAFEMASTER W Radio controlled safety module UH 6900 6.4.1.2 Application examples Device 2 Device 1 The safety inputs on S11-S14, S22-S24, and S31-S34 can all be equipped with a two-channel push-button or with a LC of the type 4 in accordance with EN 61 496. -
Page 36: Function Diagrams
SAFEMASTER W Radio controlled safety module UH 6900 6.4.1.3 Function diagrams 6.4.1.3.1 Full safety operation without two-hand control 6.4.1.3.2 Full safety operation with two-hand control 0274164 / 13.03.17 en / RV_800... -
Page 37: Operating Mode: 'Cross-Operation
SAFEMASTER W Radio controlled safety module UH 6900 6.4.2 Operating mode: 'Cross-operation' Safety inputs Safety inputs 1 to 3 Start button Start button 1 to 3 Device 2 in Device 1 in Cross-operation Cross-operation’ Connections A and B are Safety output Safety output made via radio The two radio-controlled safety modules represent two independent systems where the inputs,... -
Page 38: Set-Up Of Safety Inputs And Start Mode
SAFEMASTER W Radio controlled safety module UH 6900 6.4.2.1 Set-up of safety inputs and start mode Cross-operation Results from the states of the safety elements on S11-S14, S22-S24, S31-S34 and the start signal on S42 are sent to the opposite side. They have no influence on the local safety relays. -
Page 39: Application Examples
SAFEMASTER W Radio controlled safety module UH 6900 6.4.2.2 Application examples The safety inputs on S11-S14, S22-S24 , and S31-S34 can all be equipped with a two-channel push-button or with an LC. Two-hand push-buttons are always connected to S11-S14. 0274164 / 13.03.17 en / RV_800... -
Page 40: Function Diagrams
SAFEMASTER W Radio controlled safety module UH 6900 6.4.2.3 Function diagrams 6.4.2.3.1 Cross-operation without two-hand control 6.4.2.3.2 Cross-operation with two-hand control, manual start, and auto start 0274164 / 13.03.17 en / RV_800... -
Page 41: Cross-Operation With Two-Hand Control And Auto Start Only
SAFEMASTER W Radio controlled safety module UH 6900 6.4.2.3.3 Cross-operation with two-hand control and auto start only 0274164 / 13.03.17 en / RV_800... -
Page 42: Safety Operation With Optional Radio Control' Mode Of Operation
SAFEMASTER W Radio controlled safety module UH 6900 6.4.3 ‘Safety operation with optional radio control’ mode of operation Safety input 3 Control device Device 1: Receiver Safety inputs In operating mode ‘ 1 to 3 Safety operation with Start button ’... - Page 43 SAFEMASTER W Radio controlled safety module UH 6900 For opening and closing the inputs of safety input 3, with the safety relays enabled, the following conditions apply: After both contacts were closed, the first contact will open: The control device must successfully establish a radio link within the radio activation time that was pre-set with the rotary switch and the second contact of safety input 3 must also open during this time.
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Page 44: Setting The Start Mode And The Radio Activation Time
SAFEMASTER W Radio controlled safety module UH 6900 6.4.3.1 Setting the start mode and the radio activation time Rotary switch B: Monitoring time for radio activation 15 s 20 s 30 s 10 s 15 s 20 s 30 s 10 s Detection of the radio start signal together Detection of radio start signal only... -
Page 45: Application Examples
SAFEMASTER W Radio controlled safety module UH 6900 6.4.3.2 Application examples The safety inputs on S11-S14 and S22-S24 of the receiver module in the ‘ Safety operation with optional receiver ’ operating mode can all be equipped with a two-channel push-button or with a LC of the type 4 in accordance with EN 61 496. ... -
Page 46: Function Diagrams
SAFEMASTER W Radio controlled safety module UH 6900 6.4.3.3 Function diagrams 6.4.3.3.1 Setting A = 4: 2 x manual start, reset of remote deactivation through control module RV_800 21/03/2017 0274164_e... -
Page 47: Setting A = 5: 2 X Manual Start, Reset Of Remote Deactivation With S42 After Reset On Control Module
SAFEMASTER W Radio controlled safety module UH 6900 6.4.3.3.2 Setting A = 5: 2 x manual start, reset of remote deactivation with S42 after reset on control module RV_800 21/03/2017 0274164_e... -
Page 48: Setting A = 6: 2 X Manual Start, Reset Of All Deactivations Also On Control Module
SAFEMASTER W Radio controlled safety module UH 6900 6.4.3.3.3 Setting A = 6: 2 x manual start, reset of all deactivations also on control module RV_800 21/03/2017 0274164_e... -
Page 49: Setting A = 7: 2 X Auto Start, Reset Of Remote Deactivation On Control Module
SAFEMASTER W Radio controlled safety module UH 6900 6.4.3.3.4 Setting A = 7: 2 x auto start, reset of remote deactivation on control module RV_800 21/03/2017 0274164_e... -
Page 50: Setting A = 8: 2 X Auto Start, Reset Of Remote Deactivation Through S42 After Reset On Control Module
SAFEMASTER W Radio controlled safety module UH 6900 6.4.3.3.5 Setting A = 8: 2 x auto start, reset of remote deactivation through S42 after reset on control module RV_800 21/03/2017 0274164_e... -
Page 51: Troubleshooting
SAFEMASTER W Radio controlled safety module UH 6900 7 Troubleshooting 7.1 Display and status indicators on UH 6900 radio-controlled safety module Through three status semiconductor outputs and the LEDs on the front side of the radio- controlled safety module, different states are indicated: Flashing Continuous signal ... -
Page 52: Status And Error Codes
SAFEMASTER W Radio controlled safety module UH 6900 7.2 Status and error codes 7.2.1 System errors in safety operation A system error exists if all of the outputs (safety relays and all of the semiconductor outputs) are disabled and their related LEDs are off. System errors are indicated by flashing codes of LED run1 and/or LED run 2, depending on the error. -
Page 53: Status Indicator
SAFEMASTER W Radio controlled safety module UH 6900 7.2.2 Status indicator As opposed to system errors, regular statuses that lead to a disabling of the safety outputs are indicated by LED ‘run2’ and the LED of output 58 with an error code (No.: number of flashes). As long as this error continues, the LEDs ‘run 1’... -
Page 54: Parameterization And Diagnosis Of Radio Features
SAFEMASTER W Radio controlled safety module UH 6900 8 Parameterization and diagnosis of radio features You can adjust the radio features of the UH 6900 SAFEMASTER W module with the parameterization software UH 6900 Radio Board that can be installed on any common ‘... -
Page 55: Rf Settings Window
SAFEMASTER W Radio controlled safety module UH 6900 8.2 RF Settings window 8.2.1 Display of radio parameters If installation was successful and after entering the license key, the following screen will appear (and also later when you start the parameterization software directly): If one of the two devices of the system is If both devices of the system are switched on connected to the computer via USB and there... -
Page 56: Device Names
Both devices of a SAFEMASTER W system are linked with each other by their common unique system code. This system code is assigned by DOLD before the devices are shipped and cannot be changed. Only the two devices that have the same system code can communicate with each other. -
Page 57: Setting Of Radio Parameters
SAFEMASTER W Radio controlled safety module UH 6900 8.2.2 Setting of radio parameters These settings are protected by a password that is stored in the device. When the devices are shipped, this password is set to 0000. The password should be changed during installation of the device and must only be disclosed to such persons who are authorized to change the settings. - Page 58 SAFEMASTER W Radio controlled safety module UH 6900 Changes to parameters become valid immediately but at first, they are only saved in th working memory of the devices. Therefore, when the first change is made the Program flash ... button lights up. This is to ‘...
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Page 59: Device Names
SAFEMASTER W Radio controlled safety module UH 6900 As long as the changes have not been saved to the flash memory ( Program flash ... ’ ’ button with a blue background), the system may be reset to its original state by simply turning it off and on again. -
Page 60: Frequency Channel
SAFEMASTER W Radio controlled safety module UH 6900 8.2.2.2 Frequency channel The 64 radio channels in the 433 MHz frequency band and the 12 radio channels in the 869 MHz frequency band of the UH 6900 radio-controlled safety module provide a broad selection of available channels. -
Page 61: Transmitter Power
SAFEMASTER W Radio controlled safety module UH 6900 8.2.2.3 Transmitter power To adjust the device s working range to the required conditions, the transmitter power can be ’ set with the parameterization software depending on the selected frequency channel in a range between -40 dBm (0,0001 mW) and a maximum of 10 dBm (10 mW). - Page 62 SAFEMASTER W Radio controlled safety module UH 6900 Setting of transmitter power for channel numbers 40 (433 MHz band) ≥ RV_800 21/03/2017 0274164_e...
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Page 63: Status Screen (Diagnostic Function)
SAFEMASTER W Radio controlled safety module UH 6900 8.3 STATUS screen (diagnostic function) This screen shows the current state of the radio module of the device that is connected to the personal computer via USB and the signal states that it can send or receive via radio. Status of safety signal 1 to be sent Sent status of safety... - Page 64 SAFEMASTER W Radio controlled safety module UH 6900 and in a distance defined by Frequency Step below and above the middle frequency. The default values don’t have to be modified for this measurement. In this example channel 10 is obviously occupied. Measurement values below (80-90)dBm are normally noise or they are caused by wide band transmitter polluting their neighboring channels.
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Page 65: Technical Data
SAFEMASTER W Radio controlled safety module UH 6900 Technical data Radio Conformity: ETS 300 220 Carrier frequency: UHF, frequency modulated (FM) Frequencies: 64 channels in the 433 MHz frequency band 12 channels in the 869 MHz frequency band Frequency range (license free): 433.1000 ... 434.6750 MHz in the 433 MHz frequency band 869.7125 ... - Page 66 SAFEMASTER W Radio controlled safety module UH 6900 Switching of low loads: Minimum switching voltage: > 5 V Minimum switching current: > 5 mA Minimum switching capacity: > 25 mW Electrical life to AC 15 at 2 A, AC 230 V: 100,000 switching cycles IEC/EN 60 947-5-1 Allowed switching frequency: max.
- Page 67 SAFEMASTER W Radio controlled safety module UH 6900 Semiconductor outputs Outputs (terminals 48, 58, O0 to O7, OIR, Q25): Transistor outputs, plus switching Nominal output voltage (A3+): DC 24 V Output voltage at U min. DC 23 V, max. 100 mA continuous current max.
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Page 68: Safety Related Data
SAFEMASTER W Radio controlled safety module UH 6900 9.1 Safety related data EN ISO 13849-1: Category MTTF 187,6 a (years) 97,6 days/a h/day 3600 s/cycle cycle IEC/EN 62061, IEC/EN 61508, IEC/EN 61511: SIL CL: IEC/EN 62061 IEC/EN 61508, IEC/EN 61511 HFT * 97,6 3,6E-10... -
Page 69: Order Information
0: 433 - 434 MHz (Standard version) 1: 869 MHz Software version: 0: Standard version Enclosure: 0: DOLD Orange Terminal type: PC: (plug in cage clamp): Removable terminal blocks, with cage clamp terminals PS: (plug in screw): Removable terminal blocks, with screw terminals... -
Page 70: Maintenance And Care
SAFEMASTER W Radio controlled safety module UH 6900 11 Maintenance and care User-friendly maintenance Indicator LEDs for diagnosis The settings of the radio parameters can be saved in a settings file from which they can be retrieved again. Regular checks In addition to the tests during commissioning and set up, the following test must be carried out in regular intervals and after each maintenance job (once a year at minimum):... -
Page 71: Ce Declaration Of Conformity
SAFEMASTER W Radio controlled safety module UH 6900 13 CE declaration of conformity RV_800 21/03/2017 0274164_e... - Page 72 SAFEMASTER W Radio controlled safety module UH 6900 RV_800 21/03/2017 0274164_e...
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