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Prebena Mobilo 300 Original Instructions Manual

Portable pressure equipment
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Original instructions for the portable
pressure equipment
PREBENA MOBILO 300
PREBENA MOBILO 470
PREBENA MOBILO 690
PREBENA MOBILO 900
PREBENA Wilfried Bornemann GmbH & Co. KG
Seestraße 20 – 26, 63679 Schotten, Germany
Tel.: +49 (0) 60 44 / 96 01 – 0, Fax: +49 (0) 60 44 / 96 01 – 820
Email: info@prebena.com
www.prebena.de, www.kartuschen-tausch.de

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  • Page 1 PREBENA MOBILO 690 PREBENA MOBILO 900 PREBENA Wilfried Bornemann GmbH & Co. KG Seestraße 20 – 26, 63679 Schotten, Germany Tel.: +49 (0) 60 44 / 96 01 – 0, Fax: +49 (0) 60 44 / 96 01 – 820 Email: info@prebena.com...

  • Page 2: Preface

     proper use as intended,  safe and  beneficial use of the portable pressure equipment Mobilo 300, Mobilo 470, Mobilo 690 and Mobilo 900, referred to in brief as the pressure equipment. We assume that every person using this pressure equipment has knowledge of how to handle pneumatic equipment and the applied materials.

  • Page 3: Table Of Contents

    Table of contents Preface ....................2 Table of contents ................3 Layout characteristics ..............5 General layout characteristics ............5 Safety instruction attributes ............6 Basic safety instructions ............7 Proper, intended use ..............7 Avoid the risk of fatal injuries ............8 Avoid explosion hazards ..............
  • Page 4 Reordering compressed air cartridges ........32 Ordering other accessories ............32 Disposing the pressure equipment ..........33 Technical data ................34 MOBILO 300 pressure equipment ..........34 MOBILO 470 pressure equipment ..........34 MOBILO 690 pressure equipment ..........34 MOBILO 900 pressure equipment ..........35 Compressed air cartridge KT-300 ..........

  • Page 5: Layout Characteristics

    Layout characteristics Layout characteristics General layout characteristics Various elements in the operating instructions are marked with specific layout characteristics. This allows you to easily distinguish whether it is normal text,  lists or  process steps that you are reading about. ...

  • Page 6: Safety Instruction Attributes

    Layout characteristics Safety instruction attributes All safety instructions in these operating instructions are based on the same pattern. On the left you will find a symbol indicating the type of danger. To the right of that you will see a signal word which identifies the severity of the danger.

  • Page 7: Basic Safety Instructions

     with accessories other than those stipulated in these operating instructions,  connected to compressed air sources not listed in these operating instructions, PREBENA WILFRIED BORNEMANN GMBH & CO. KG accepts no liability for any damage or injuries resulting from any such improper or unintended use.

  • Page 8: Avoid The Risk Of Fatal Injuries

    Basic safety instructions Avoid the risk of fatal injuries  Do not allow children to play with packaging films - risk of suffocation. Avoid explosion hazards  Do not use the pressure equipment in areas with an explosion hazard.  Never operate the pressure equipment with oxygen or other explosive gases or gas mixtures.

  • Page 9: Description

    Description Description Equipment overview and scope of supply...
  • Page 10 12 Port for the compressed air cartridge with stoppers – Spiral hose for connection to the sampling points (ID 7.2) Declaration of Conformity for Mobilo 300, Mobilo 470, Mobilo 690 and Mobilo – 900 (not illustrated) Declaration of Conformity for KT-300, KT-470, KT-690, KT-900 (not –...

  • Page 11: Function

    Description Function The pressure equipment reduces the stored pressure to a lower operating pressure for supplying the tapping points. The compressed air cartridges KT-300, KT-470, KT-690 and KT-900 are used as the pressure source. Excess pressure is bled off through the pressure relief valve.

  • Page 12: Accessories

    Description Accessories The following accessories are available for the pressure equipment:  Compressed air cartridges KT-300, KT-470, KT-690 and KT-900  Compressor for compressed air cartridge PKT-FILLMASTER 350 and PKT-FILLMASTER 400 (not included in scope of supply)  Spiral hose with 6.5 mm inner diameter and 2 m working length ...

  • Page 13: Preparing The Pressure Equipment

    Preparing the pressure equipment Preparing the pressure equipment Unpacking the pressure equipment  Remove the pressure equipment from the packaging.  Remove all packaging materials, such as plastic films, filler material and the cardboard box. WARNING Do not allow children to play with plastic packaging films.

  • Page 14: Check Condition

    Preparing the pressure equipment Check condition WARNING There is a risk of injury when using damaged pressure equipment and if the accessories are not correctly fastened.  Check the condition of the pressure equipment before each use.  Use pressure equipment in perfect condition only.

  • Page 15: Connecting Pressure Equipment To The Compressed Air Supply

    Preparing the pressure equipment Connecting pressure equipment to the compressed air supply The pressure equipment is connected to a compressed air cartridge (included in the scope of delivery). The admissible working pressure of the pressure equipment is 10 bar. If the admissible operating pressure is exceeded, the dial on the pressure gauge (6.) for the operating pressure moves into the red range.
  • Page 16 Preparing the pressure equipment Attach compressed air cartridge  Screw the stopper out of the connecting thread for the compressed air cartridge.  Screw the seal cap off the compressed air cartridge.  Check the fitting and the connecting thread for the compressed air cartridge for foreign matter and soiling.
  • Page 17 Preparing the pressure equipment  Screw the compressed air cartridge hand-tight into the thread of fitting (12). The pressure gauge (10.) on the fitting for the compressed air cartridge now shows the pressure currently prevailing in the cartridge. The pressure equipment is ready for operation when the pointer of the pressure gauge (10.) is in the green part of the scale.
  • Page 18 Preparing the pressure equipment If you use an unsuitable compressed air cartridge and if both safety valves are defective, the pressure in this cartridge can exceed the maximum admissible operating pressure of the pressure equipment. In this case the pointer of the pressure gauge (6.) indicates an operating pressure of more than 10 bar.

  • Page 19: Using The Pressure Equipment

    Using the pressure equipment Using the pressure equipment You can operate the pressure equipment in the metal transport case or the carrier bag directly on your body. Both alternatives facilitate efficient and effective operation of pressure equipment independent of a stationary source of compressed air. Operation in the metal transport case To operate the pressure equipment in the metal transport case, proceed as follows:...
  • Page 20 Using the pressure equipment  Push the fitting of the compressed air hose (13.) onto the quick coupler of the transport case tapping point (1.) until it engages audibly.  Set the desired operating pressure for the operating pressure (7.) on the controller (see page 23).
  • Page 21 Using the pressure equipment Controlling operating pressure You can control the operating pressure on the operating pressure controller (7.).  Set the operating pressure such that the operating pressure desired for the application is just obtained. This offers the following advantages: ...
  • Page 22 Using the pressure equipment  A quarter turn of the operating pressure controller changes the operating pressure by roughly 0.5 bar.  While doing so, observe the indicator on the pressure gauge for the operating pressure (6)..  Push the operating pressure controller (7.) towards the pressure gauge.

  • Page 23: After Operation

    After operation After operation After use or prior to prolonged shut-downs, perform the steps described below. Disconnect the compressed air supply Remove compressed air cartridge  Unscrew the compressed air cartridge from the thread of the fitting (12.). The compressed air contained in the pressure equipment escapes audibly.
  • Page 24 After operation Disconnect compressed air hose XE "Release quick coupler"  Press the quick coupler of the tapping point (5.) towards the pressure equipment. The quick coupler is now released.  Pull the connection hose (2.) off the tapping point (5.) on the pressure equipment.

  • Page 25: Transporting And Storing The Pressure Equipment

    Transporting and storing the pressure equipment Transporting and storing the pressure equipment Packing Pack up the pressure equipment before storage and after use. Carry out the following preparatory steps:  Disconnect the pressure equipment from the compressed air supply (see page 23). ...

  • Page 26: Storage

    Transporting and storing the pressure equipment Storage  Oil all metal parts of the pressure equipment thinly with PREBENA special nailer oil.  Pack the pressure equipment in the transport case.  Store the pressure equipment at room temperature in a dry place...

  • Page 27: Servicing The Pressure Equipment

    Slight soiling  Wipe off the pressure equipment housing with a dry cloth.  Oil all metal parts of the pressure equipment thinly with PREBENA special nailer oil. Severe soiling  Wipe off the pressure equipment housing with a cloth dampened slightly with a mild soap solution.

  • Page 28: Oiling The Pressure Equipment

     Use only PREBENA special nailer oil.  Fill the lubricating oil into the compressed air cartridge port.  Pour two to five drops of PREBENA special nailer oil directly into the port for the compressed air cartridge every day before starting work.

  • Page 29: Filling The Compressed Air Cartridge

    The KT-300, KT-470, KT-690 and KT-900 compressed air cartridges must pass a pressure test at PREBENA every five years. This test must be documented in the intended box on the compressed air cartridge label. If you charge the compressed air cartridge with the PKT-FILLMASTER compressor yourself, you must send the cartridge to PREBENA for pressure testing.

  • Page 30: Repairing Faults

    Repairing faults Repairing faults WARNING Operation of damaged or malfunctioning pressure equipment can result in serious or even fatal injuries.  In case of a fault, immediately disconnect pressure equipment from the compressed air supply.  Use the pressure equipment again only after the fault has been repaired.
  • Page 31 Repairing faults Symptom Possible cause Corrective measure Operating pressure too Pressure equipment is  Immediately disconnect high (air escaping damaged or pressure the cartridge from the audibly at the safety in the compressed air pressure equipment (see valve (11.) for operation cartridge is too high.

  • Page 32: Ordering Accessories

    You can purchase full KT-300, KT-470, KT-690 und KT-900 compressed air cartridges in exchange for empty cartridges from your dealer. Ordering other accessories Name Order number PREBENA special nailer oil Z200.10 PKT-FILLMASTER 350 Compressor PKT-FILLMASTER 350 PKT-FILLMASTER 400 Compressor PKT-FILLMASTER 400 Spiral hose with 9 mm inner diameter, Z160.12...

  • Page 33: Disposing The Pressure Equipment

    Disposing the pressure equipment Disposing the pressure equipment CAUTION Environmental damage if incorrectly disposed.  Clean the pressure equipment before disposal.  Comply with applicable regulations for oil disposal. Never throw the pressure equipment or parts of it into normal domestic refuse. Ask your city or municipal authorities about facilities for recycling or for environmentally safe and proper disposal of the ...

  • Page 34: Technical Data

    Technical data Technical data MOBILO 300 pressure equipment Dimensions with case (L × W × H): 600 x 290 x 195+ mm Weight, with transport case: 11.0 kg Operating pressure: 0.5–10 bar Maximum operating pressure: 10 bar Max. discharge output:...

  • Page 35: Mobilo 900 Pressure Equipment

    Technical data Safety-valve set pressure: (Operating 11 bar pressure) Safety-valve set pressure: 21 bar (Compressed air cartridge) Operating temperatures: –5 to +45°C Storage/transport temperature: Room temperature MOBILO 900 pressure equipment Dimensions with case (L × W × H): 675 x 310 x 235+ mm Weight, with transport case: 17.5 kg Operating pressure:...

  • Page 36: Compressed Air Cartridge Kt-470

    Technical data Compressed air cartridge KT-470 Length: 505 mm Diameter: 140 mm Weight, empty cartridge: 2.9 kg Weight, filled cartridge: 4.54 kg Contents: 4.7 l compressed air Maximum container air pressure: 300 bar Operating temperature: –5 to +45°C Storage/transport temperature: Room temperature, maximum 60°C Maximum service life: 15 years from manufacture...

  • Page 37: Manufacturer's Address

    Manufacturer's address Manufacturer's address PREBENA Wilfried Bornemann GmbH & Co. KG Befestigungstechnik Seestraße 20–26 D-63679 Schotten Telephone: +49 (0) 60 44 / 96 01-0 Telefax: +49 (0) 60 44 / 96 01-820 Email: info@prebena.de Homepage: www.prebena.de www.kartuschen-tausch.de...

  • Page 38: Guarantee

    The guarantee does not cover wearing parts such as O-rings, etc. It shall be at the discretion of PREBENA to fulfil the guarantee by replacement of the faulty part or by the supply of a new product. No further claims will be accepted.

  • Page 39: Index

    Index Index Slight soiling 27 Cleaning external surfaces Accessories Cleaning the housing 27 Compressed air cartridges Compressed air cartridge attachment 16 Description 12 Check 29 Nailer oil 32 Compressor 32 Order numbers 32 Connection 17 Ordering 32 Disconnect 23 PKT-FILLMASTER Fill 29 Compressor 32 Pressure gauge 17...
  • Page 40 Index Set operating pressure 19, Features 11 Fill Compressed air cartridge Packing 25 Function 11 Prebena 37 Preparation Attaching compressed air cartridge 16 Guarantee 38 Check condition 14 Connect to compressed air supply 15 Unpacking 13 Layout attributes Pressure equipment...
  • Page 41 Check condition 14 KT-690 36 Safety instructions Compressed air cartridge Basic instructions 7 KT-900 36 Layout attributes 6 MOBILO 300 pressure Proper, intended use 7 equipment 34 Service 27, 37 MOBILO 470 pressure Fill compressed air equipment 34 cartridge 29...
  • Page 42 Note Notes__________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _____________________________________...
  • Page 43 Note _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________...
  • Page 44 PREBENA Wilfried Bornemann GmbH & Co. KG Seestraße 20 – 26, 63679 Schotten, Germany Tel.: +49 (0) 60 44 / 96 01 – 0, Fax: +49 (0) 60 44 / 96 01 – 820 Email: info@prebena.com www.prebena.de, www.kartuschen-tausch.de...

This manual is also suitable for:

Mobilo 690Mobilo 900Mobilo 470

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