H&S BOILER GUN BG44 Operating Manual
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H&S BOILER GUN BG44 Operating Manual

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BOILER
GUN
BG44 BOILER GUN
OPERATING MANUAL
P/N 100190
April 2017
Revision 1

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Summary of Contents for H&S BOILER GUN BG44

  • Page 1 BOILER BG44 BOILER GUN OPERATING MANUAL P/N 100190 April 2017 Revision 1...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS HAPTER ECTION 1 INTRODUCTION ............. 1 .
  • Page 4 TABLE OF CONTENTS (CONTINUED) HAPTER ECTION ............23 PPROVED LUBRICANTS .
  • Page 5 LIST OF FIGURES IGURE 1-1 BG44 Boiler Gun- crank feed, pneumatic label location ........7 1-2 BG44 Boiler Gun- wrench feed, pneumatic label location .
  • Page 6 LIST OF FIGURES (CONTINUED) IGURE A-20 Air hose assembly and parts list (P/N HS 50-509) ........49 A-21 Electric motor assembly and parts list (P/N EMB003610) .
  • Page 7 LIST OF TABLES ABLE 1-1 Sound levels ..............3 1-2 Risk assessment checklist before set-up .
  • Page 8 This page intentionally left blank Page vi BG44 Boiler Gun Operating Manual...
  • Page 9 ©2017 Climax Portable Machining and Welding Systems or its subsidiaries. All rights reserved. Except as expressly provided herein, no part of this manual may be reproduced, copied, transmitted, disseminated, downloaded, or stored in any storage medium, without the express prior written consent of Climax. Climax hereby grants permission to download a single copy of this manual and of any revision hereto onto an electronic storage medium to be viewed and to print one copy of this manual or any revision hereto, provided that such electronic or printed copy of this manual or revision must contain the complete text of this copyright notice and provided further...
  • Page 10 CLIMAX GLOBAL LOCATIONS Page B...
  • Page 11 CE DOCUMENTATION CE Certification is pending P/N 100190, Rev. 1 Page C...
  • Page 12 LIMITED WARRANTY Climax Portable Machine Tools, Inc. (hereafter referred to as “Climax”) warrants that all new machines are free from defects in materials and workmanship. This warranty is available to the original purchaser for a period of one year after delivery. If the original purchaser finds any defect in materials or workmanship within the warranty period, the original purchaser should contact its factory representative and return the entire machine, shipping pre- paid, to the factory.

  • Page 13: Introduction

    INTRODUCTION IN THIS CHAPTER: 1.1 H - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1 OW TO USE THIS MANUAL 1.2 S - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1...

  • Page 14: General Safety Precautions

    ENERAL SAFETY PRECAUTIONS H&S leads the way in promoting the safe use of portable cause severe impact, pinching, cutting, and machine tools. Safety is a joint effort. You, the end other injuries. Except for stationary operating user, must do your part by being aware of your work controls, avoid contact with moving parts by environment and closely following the operating proce- hands or tools during machine operation.

  • Page 15: Achine Specific Safety Precautions

    ACHINE SPECIFIC SAFETY PRECAUTIONS Eye hazard – This machine produces metal chips Sound level – This machine produces potentially during operation. Always wear eye protection harmful sound levels. Hearing protection is required when operating the machine. when operating this machine or working around it. During testing, the machine produced the sound Hazardous environments –...

  • Page 16: Risk Assessment And Hazard Mitigation

    ISK ASSESSMENT AND HAZARD MITIGATION Machine Tools are specifically designed to perform pre- To achieve the intended results and to promote safety, cise material-removal operations. the operator must understand and follow the design intent, set-up, and operation practices that are unique Stationary Machine Tools include lathes and milling to Portable Machine Tools valve testers.

  • Page 17: Risk Assessment Checklist

    ISK ASSESSMENT CHECKLIST The following checklist is not intended to be an all However, these checklists are typical of the types of inclusive list of things to watch out for when setting up risks the assembler and operator should consider. Use and operating this Portable Machine Tool.

  • Page 18: Labels

    ABELS 1.7.1 Label identification The following warning labels should be on your machine. If any are defaced or missing, contact H&S Tool immediately for replacements. 1-4. BG44 B ABLE OILER UN LABELS P/N 100196 HV Boiler gun label P/N 100199 P/N 100197 H&S company label LV Boiler gun label...

  • Page 19: Label Location

    1.7.2 Label location The following figures display the location of the labels on each of the components of the BG44 Boiler Gun. 1-1. BG44 B IGURE OILER CRANK FEED PNEUMATIC LABEL LOCATION Label P/N: 100196 or 100197, 100198, 100199, 802112, 100200, 87271 1-2.
  • Page 20 1-3. BG44 B IGURE OILER WRENCH FEED ELECTRIC LABEL LOCATION Label P/N: 87259 Page 8 BG44 Boiler Gun Operating Manual...

  • Page 21: Overview

    OVERVIEW IN THIS CHAPTER: 2.1 F - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9 EATURES AND COMPONENTS 2.2 C - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -10...

  • Page 22: Controls

    ONTROLS 2.2.2 Electric motor controls Depending on the users requirements, the BG44 Boiler Gun can be powered by either a pneumatic or electric The electric motor controls are similar to a drill or drill motor. The controls for each type of motor follow. driver.

  • Page 23: Dimensions

    IMENSIONS Figures 2-4 and 2-5 show the machine and operating dimensions. 2-4. BG44 B IGURE OILER UN PNEUMATIC DIMENSIONS 2-5. BG44 B IGURE OILER UN ELECTRIC DIMENSIONS P/N 100190, Rev. 1 Page 11...

  • Page 24: Specifications

    PECIFICATIONS 2-1. S ABLE COMPONENT MASS Component Mass in lbs (kg) BG44 BG44 Boiler Gun Pneumatic 21 (9.5) BG44 BG44 Boiler Gun Electric 25 (11.3) TEMS REQUIRED BUT NOT SUPPLIED The following items may be required but not supplied in •...

  • Page 25: Setup

    SETUP IN THIS CHAPTER: 3.1 R - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -13 ECEIPT AND INSPECTION 3.2 M - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -14...

  • Page 26: Machine Setup

    ACHINE ETUP 3-1. BG44 B IGURE OILER UN MAIN COMPONENTS 4. If installing wedge extensions, secure three of the same size range onto the base wedges with the screws. Do the following to setup the BG44 Boiler Gun: 3.2.1 Wedge locking system 1.

  • Page 27: Interchanging The .875" And 1.200" Wedge Mounting Systems

    4. Align the wedges sets with the slots in the cen- ter shaft and seat the other ends on the wedge guide. 3-3. I IGURE NSTALLED WEDGE SET 3.2.1.2 Interchanging the .875” and 1.200” wedge mounting systems The .875” wedge mounting system uses a dedicated 4.

  • Page 28: Collet Locking System

    11. Reinstall the jam nut on the end of the locking 6. Slide a locking rod into the center shaft from rod. the rear of the machine. 7. Thread the required collet set on the end of the 3.2.2 Collet locking system locking rod until the collets begin to engage the center shaft.

  • Page 29: Tool Holders

    3.2.3 Tool holders The BG44 Boiler Gun can be used with two styles of tool holders in several different sizes. Do the following to switch between tool holders: To remove: 1. Loosen the set screw in the body of the tool holder.

  • Page 30: Machine Mounting

    ACHINE MOUNTING Do the following to mount the BG44 on the workpiece: 2. Tighten the mounting system by turning the lock rod clock-wise using either the rod wrench or 1. Insert the mounting system end of the BG44 into the speed wheel. Once snug, verify that the the workpiece until there is approximately .50”...

  • Page 31: Installing The Cutting Tools

    NSTALLING THE CUTTING TOOLS The BG44 Boiler Gun can be operated with one blade. Smoother operation on harder materials or thicker pipe walls will result with the use of two blades. 3-10. F IGURE IXED AND SLIDING TOOL HOLDERS WITH CUTTING BITS Do the following to install the cutting bit(s): 1.

  • Page 32: Motors

    OTORS 3.5.2 Electric motor The BG44 Boiler Gun is powered by either a pneumatic motor or an electric motor. The following subsections Do the following to prepare the electric motor for use explain how to set up each for operation. (See Section 2.2 for controls): 3.5.1 Pneumatic motor...

  • Page 33: Operation

    OPERATION IN THIS CHAPTER: 4.1 P - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -21 OPERATION CHECKS 4.2 O - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -21...

  • Page 34: Electric Motor

    a) Turn off the air supply at the source. Dis- Release the trigger to stop the machine. connect the air hose assembly from the machine. b) Turn the locking wrench to loosen the locking system from the workpiece. c) Slide the BG44 straight out from the workpiece using the body of the machine to support it’s weight.

  • Page 35: Maintenance

    MAINTENANCE IN THIS CHAPTER: 5.1 M - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -23 AINTENANCE CHECKLIST 5.2 A - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -23...

  • Page 36: Maintenance Tasks

    CAUTION Avoid damage, premature machine wear, and protect your warranty by using only approved lubricants. 5-2. A ABLE PPROVED LUBRICANTS Biodegradable Lubri- Application Area Lubricant Viscosity (cSt) Quantity Frequency cant Light coating Threads of the cen- WD-40 or light- Daily during machine applied by ter shaft weight spray lube...

  • Page 37: Tool Holders

    5.3.4 Tool holders 2. Set the oiler valve to ‘3’ as a baseline for the flow rate. Do the following to service the tool holders: 3. Replace the cap. 1. Monitor and replace as necessary, the o-rings on 4. Mount and setup the machine (see Section 3.2- the I.D.
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  • Page 39: Storage And Shipping

    STORAGE AND SHIPPING IN THIS CHAPTER: 6.1 S - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -27 TORAGE 6.1.1 S - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -27...

  • Page 40: Shipping

    HIPPING The BG44 Boiler Gun can be shipped in its original ship- ping container, as shown in Figure 6-1. 6-1. BG44 IGURE SHIPPING CONTAINER ECOMMISSIONING To decommission the BG44 Boiler Gun prior to disposal, remove the drive motor and dispose of it separately from the rest of the machine components.

  • Page 41: Appendix A Assembly Drawings

    APPENDIX A ASSEMBLY DRAWINGS Drawing list A-1. BG44 (P/N BG44HVCR) - - - - - - - -30 IGURE BOILER GUN HIGH VELOCITY CRANK FEED ASSEMBLY A-2. BG44 (P/N BG44HVCR) - - - - - - - -31 IGURE BOILER GUN HIGH VELOCITY CRANK FEED PARTS LIST A-3.
  • Page 42 A-1. BG44 (P/N BG44HVCR) IGURE BOILER GUN HIGH VELOCITY CRANK FEED ASSEMBLY Page 30...
  • Page 43 KEY, 1/4 X 1/2" 100124 MALE PLUG, 3/8" NPT 100143 THRUST BEARING 100123 DROP SWIVEL, 3/8" NPT 100142 HELICAL GEAR 100122 CRANK SHAFT 100141 FEED NUT 100121 SOCKET HEAD CAP SCREW, 8-32 X 1/2" 100140 BEARING CUP 100120 WASHER, #8 (SAE) 100139 SOCKET HEAD CAP SCREW TAPERED ROLLER BEARING...
  • Page 44 A-3. BG44 (P/N BG44HVWR) IGURE BOILER GUN HIGH VELOCITY WRENCH FEED ASSEMBLY Page 32...
  • Page 45 A-4. BG44 (P/N BG44HVWR) IGURE BOILER GUN HIGH VELOCITY WRENCH FEED PARTS LIST P/N 100190, Rev. 1 Page 33...
  • Page 46 A-5. BG44 (P/N BG44LVCR) IGURE BOILER GUN LOW VELOCITY CRANK FEED ASSEMBLY Page 34...
  • Page 47 CENTERSHAFT LOCK 100125 KEY, 1/4 X 1/2" 100124 MALE PLUG, 1/2" NPT DCP2504 THRUST BEARING 100123 DROP SWIVEL, 1/2" NPT 95462 HELICAL GEAR 100122 CRANK SHAFT 100141 FEED NUT 100121 SOCKET HEAD CAP SCREW, 8-32 X 1/2" 100140 BEARING CUP 100120 WASHER, #8 (SAE) 100139...
  • Page 48 A-7. BG44 (P/N BG44LVWR) IGURE BOILER GUN LOW VELOCITY WRENCH FEED ASSEMBLY Page 36...
  • Page 49 TAPERED ROLLER BEARING 100119 CENTERPIECE 100145 SPRING WASHER 100061 MAIN GEAR 100117 MALE PLUG, 3/8" NPT DCP2504 KEY, 3/16 X 5/8" 100116 DROP SWIVEL, 3/8" NPT 95462 NEEDLE BEARING 100115 HOUSING O-RING 100129 TAPERED ROLLER BEARING 100114 FEED NUT SNAP RING 100152 BEARING CUP 100113...
  • Page 50 A-9. BG44 (P/N BG44CR-E) IGURE BOILER GUN ELECTRIC CRANK FEED ASSEMBLY Page 38...
  • Page 51 HELICAL GEAR 100122 SOCKET HEAD CAP SCREW 500-1074 FEED NUT 100121 CRANK SHAFT 100141 BEARING CUP 100120 SOCKET HEAD CAP SCREW 100140 TAPERED ROLLER BEARING 100119 WASHER 100139 CENTERPIECE 100118 SOCKET HEAD SET SCREW 100464 MAIN GEAR 100117 KEY STOCK 100138 SHAFT KEY 100116...
  • Page 52 A-11. BG44 (P/N BG44WR-E) IGURE BOILER GUN WRENCH FEED ELECTRIC ASSEMBLY Page 40...
  • Page 53 0$,1 *($5  .(<  ;   635,1* :$6+(5   1(('/( %($5,1*   +286,1* 25,1*  7$3(5(' 52//(5 %($5,1*  )((' 187 61$3 5,1*  %($5,1* &83  )((' :5(1&+   %87721 +($' &$3 6&5(: 1(('/( %($5,1* 0%   ;...
  • Page 54 2.875" COLLET SET MC2-78 2.75" COLLET SET MC2-34 4.875" COLLET SET MC4-78 2.625" COLLET SET MC2-58 4.75" COLLET SET MC4-34 2.50" COLLET SET MC2-12 4.625" COLLET SET MC4-58 2.375" COLLET SET MC2-38 4.50" COLLET SET MC4-12 2.25" COLLET SET MC2-14 4.375"...
  • Page 55 0 :('*( (;7(16,21   6/277(' 635,1* 3,1   25,1*  62&.(7 +($' &$3 6&5(:   25,1*  /2: 352),/( 62&.(7 +($' &$3 6&5(:  635,1*  0 :('*( (;7(16,21   :('*( *8,'(   0 :('*( (;7(16,21   :('*( 6(7  ...
  • Page 56 1.25" WRENCH FEED, WEDGE 100160 1.25" CRANK FEED, WEDGE 100159 1.25" CRANK FEED, COLLET MB003549 1.25" WRENCH FEED, COLLET MB003550 .875" CRANK FEED, COLLET MB003545 .875" WRENCH FEED, COLLET MB003546 .875 WRENCH FEED, WEDGE 100154 .875" CRANK FEED, WEDGE 100153 PART ITEM NO.
  • Page 57 A-16. L IGURE OCKING RODS P/N 100190, Rev. 1 Page 45...
  • Page 58 SET SCREW (BLADE AND SHAFT) 903-0003 5" FIXED TOOL HOLDER MB003586 4" FIXED TOOL HOLDER MB003581 3" FIXED TOOL HOLDER MB003570 O-RING MB003572 DIFFERENTIAL SCREW 917-0001 BLADE LOCK 000875 5.5" SLIDING TOOL HOLDER MB003583 4" SLIDING TOOL HOLDER MB003584 3" SLIDING TOOL HOLDER MB003573 2.625"...
  • Page 59 A-18. HV (P/N 100105) IGURE AIR MOTOR ASSEMBLY AND PARTS LIST P/N 100190, Rev. 1 Page 47...
  • Page 60 A-19. LV (P/N CML3488) IGURE AIR MOTOR ASSEMBLY AND PARTS LIST Page 48...
  • Page 61 FILTER ASSEMBLY HS50-507 1/2" NIPPLE HS50-517 SAFETY CLIP HS50-526 CAP O-RING HS50-516 RUBBER WASHER HS50-525 HS50-515 UNIVERSAL COUPLER HS50-524 VALVE O-RING HS50-514 NUT O-RING HS50-523 OILER VALVE HS50-513 FILTER NUT HS50-522 LUBRICATOR BODY HS50-512 ELEMENT O-RING HS50-521 LUBRICATOR ASSEMBLY HS50-505 FILTER ELEMENT HS50-520 QUICK DISCONNECT COUPLER...
  • Page 62 A-21. E (P/N EMB003610) IGURE LECTRIC MOTOR ASSEMBLY AND PARTS LIST Page 50...
  • Page 63 RETAINING CLIP PLIERS SNAP FOLD UP KEY SET 5/64-1/4" 100093 1/8" HEX KEY, LONG ARM ODWR (SLIDING TOOL HOLDER ONLY) 5/32" HEX KEY, LONG ARM 05471107 05471107 (FIXED TOOL HOLDER ONLY) PART ITEM NO. PART NAME NUMBER A-22. T IGURE OOL KIT P/N 100190, Rev.
  • Page 64 This page intentionally left blank Page 52...

  • Page 65: Appendix Bsds

    APPENDIX B SDS list ExxonMobil Mobil Almo 525 ... . . 73 Nook PAG-1 Grease ....82 LPS 1 .
  • Page 66 This page intentionally left blank Page 54 BG44 Boiler Gun Operating Manual...
  • Page 67 SAFETY DATA SHEET 1. Identification Product identifier LPS® 1 (Aerosol) Other means of identification 00116 Part Number An industrial lubricant designed to displace moisture from mechanical and electrical equipment, Recommended use provide light-duty lubrication and short-term rust prevention. None known. Recommended restrictions Manufacturer/Importer/Supplier/Distributor information Manufacturer...
  • Page 68 3. Composition/information on ingredients Mixtures Chemical name Common name and synonyms CAS number Distillates Petroleum, Hydroteated 64742-47-8 70 - 80 Light Distillates Petroleum Hydrotreated 64742-46-7 10 - 20 Carbon Dioxide 124-38-9 1 - 5 Sorbitan trioleate 26266-58-0 1 - 3 Calcium Sulfonate 61789-86-4 0.1 - 1...
  • Page 69 Refer to attached safety data sheets and/or instructions for use. Eliminate all ignition sources (no Methods and materials for smoking, flares, sparks, or flames in immediate area). Keep combustibles (wood, paper, oil, etc.) containment and cleaning up away from spilled material. Stop leak if you can do so without risk. Move the cylinder to a safe and open area if the leak is irreparable.
  • Page 70 Individual protection measures, such as personal protective equipment Wear safety glasses with side shields (or goggles). Eye/face protection Skin protection Chemical resistant gloves are recommended. Hand protection Avoid contact with the skin. Wear appropriate chemical resistant clothing. Other When workers are facing concentrations above the exposure limit they must use appropriate Respiratory protection certified respirators.
  • Page 71 Hazardous polymerization does not occur. Possibility of hazardous reactions Avoid heat, sparks, open flames and other ignition sources. Avoid temperatures exceeding the Conditions to avoid flash point. Contact with incompatible materials. Oxidizing agents. Incompatible materials Carbon oxides. Hazardous decomposition products 11.
  • Page 72 Respiratory or skin sensitization Not a respiratory sensitizer. Respiratory sensitization May cause an allergic skin reaction. Skin sensitization No data available to indicate product or any components present at greater than 0.1% are Germ cell mutagenicity mutagenic or genotoxic. This product is not considered to be a carcinogen by IARC, ACGIH, NTP, or OSHA. Carcinogenicity OSHA Specifically Regulated Substances (29 CFR 1910.1001-1050) Not listed.
  • Page 73 None Packaging non bulk None Packaging bulk IATA UN1950 UN number Aerosols, flammable UN proper shipping name Transport hazard class(es) Class Subsidiary risk Not applicable. Packing group Environmental hazards ERG Code Read safety instructions, SDS and emergency procedures before handling. Special precautions for user Other information Allowed.
  • Page 74 CERCLA Hazardous Substance List (40 CFR 302.4) Not listed. SARA 304 Emergency release notification Not regulated. OSHA Specifically Regulated Substances (29 CFR 1910.1001-1050) Not listed. Superfund Amendments and Reauthorization Act of 1986 (SARA) Immediate Hazard - Yes Hazard categories Delayed Hazard - No Fire Hazard - Yes Pressure Hazard - Yes Reactivity Hazard - No...
  • Page 75 Country(s) or region Inventory name On inventory (yes/no)* United States & Puerto Rico Toxic Substances Control Act (TSCA) Inventory *A "Yes" indicates that all components of this product comply with the inventory requirements administered by the governing country(s) A "No" indicates that one or more components of the product are not listed or exempt from listing on the inventory administered by the governing country(s).
  • Page 76 SAFETY DATA SHEET 1. Identification Product identifier LPS® 2 (Aerosol) Other means of identification 00216 Part Number An industrial lubricant designed to displace moisture from equipment, provide heavy-duty Recommended use lubrication and rust prevention. None known. Recommended restrictions Manufacturer/Importer/Supplier/Distributor information Manufacturer Manufacturer LPS Laboratories, a division of Illinois Tool Works, Inc.
  • Page 77 Supplemental information None. 3. Composition/information on ingredients Mixtures Chemical name Common name and synonyms CAS number Distillates Petroleum, Hydroteated 64742-47-8 70 - 80 Light Petroleum Oil 64742-52-5 10 - 20 Carbon Dioxide 124-38-9 1 - 5 4. First-aid measures Remove victim to fresh air and keep at rest in a position comfortable for breathing. For breathing Inhalation difficulties, oxygen may be necessary.
  • Page 78 7. Handling and storage Pressurized container: Do not pierce or burn, even after use. Do not use if spray button is missing Precautions for safe handling or defective. Do not spray on a naked flame or any other incandescent material. Do not smoke while using or until sprayed surface is thoroughly dry.
  • Page 79 Skin protection Chemical resistant gloves are recommended. Hand protection Wear suitable protective clothing. Other In case of insufficient ventilation, wear suitable respiratory equipment. Respiratory protection Not applicable. Thermal hazards When using, do not eat, drink or smoke. Always observe good personal hygiene measures, such General hygiene as washing after handling the material and before eating, drinking, and/or smoking.
  • Page 80 Strong oxidizing agents. Incompatible materials Carbon oxides. Hazardous decomposition products 11. Toxicological information Information on likely routes of exposure Vapors have a narcotic effect and may cause headache, fatigue, dizziness and nausea. Inhalation Causes skin irritation. Skin contact Causes serious eye irritation. Eye contact May cause discomfort if swallowed.
  • Page 81 Based on available data, the classification criteria are not met. Specific target organ toxicity - repeated exposure Not likely, due to the form of the product. Aspiration hazard Prolonged inhalation may be harmful. Chronic effects 12. Ecological information The product is not classified as environmentally hazardous. However, this does not exclude the Ecotoxicity possibility that large or frequent spills can have a harmful or damaging effect on the environment.
  • Page 82 Read safety instructions, SDS and emergency procedures before handling. Read safety Special precautions for user instructions, SDS and emergency procedures before handling. Other information Allowed. Passenger and cargo aircraft Allowed. Cargo aircraft only IMDG UN1950 UN number AEROSOLS, flammable UN proper shipping name Transport hazard class(es) Class Subsidiary risk...
  • Page 83 Superfund Amendments and Reauthorization Act of 1986 (SARA) Immediate Hazard - Yes Hazard categories Delayed Hazard - No Fire Hazard - Yes Pressure Hazard - Yes Reactivity Hazard - No SARA 302 Extremely hazardous substance Not listed. SARA 311/312 Hazardous chemical SARA 313 (TRI reporting) Not regulated.
  • Page 84 The information provided in this Safety Data Sheet is correct to the best of our knowledge, Disclaimer information and belief at the date of its publication. The information given is designed only as a guidance for safe handling, use, processing, storage, transportation, disposal and release and is not to be considered a warranty or quality specification.
  • Page 85 Product Name: MOBIL ALMO 525 Revision Date: 19Jul2007 Page 1 of 9 ______________________________________________________________________________________________________________________ MATERIAL SAFETY DATA SHEET SECTION 1 PRODUCT AND COMPANY IDENTIFICATION PRODUCT Product Name: MOBIL ALMO 525 Product Description: Base Oil and Additives Product Code: 603183-00, 970924 Intended Use: Lubricant COMPANY IDENTIFICATION Supplier:...
  • Page 86 Product Name: MOBIL ALMO 525 Revision Date: 19Jul2007 Page 2 of 9 ______________________________________________________________________________________________________________________ adequate respiratory protection. If respiratory irritation, dizziness, nausea, or unconsciousness occurs, seek immediate medical assistance. If breathing has stopped, assist ventilation with a mechanical device or use mouth-to-mouth resuscitation.
  • Page 87 Product Name: MOBIL ALMO 525 Revision Date: 19Jul2007 Page 3 of 9 ______________________________________________________________________________________________________________________ creeks. The National Response Center can be reached at (800)424-8802. SPILL MANAGEMENT Land Spill: Stop leak if you can do it without risk. Recover by pumping or with suitable absorbent. Water Spill: Stop leak if you can do it without risk.
  • Page 88 Product Name: MOBIL ALMO 525 Revision Date: 19Jul2007 Page 4 of 9 ______________________________________________________________________________________________________________________ with this material, as provided below, is based upon intended, normal usage. Respiratory Protection: If engineering controls do not maintain airborne contaminant concentrations at a level which is adequate to protect worker health, an approved respirator may be appropriate. Respirator selection, use, and maintenance must be in accordance with regulatory requirements, if applicable.
  • Page 89 Product Name: MOBIL ALMO 525 Revision Date: 19Jul2007 Page 5 of 9 ______________________________________________________________________________________________________________________ Vapor Pressure: < 0.013 kPa (0.1 mm Hg) at 20 C Evaporation Rate (n-butyl acetate = 1): Log Pow (n-Octanol/Water Partition Coefficient): > 3.5 Solubility in Water: Negligible Viscosity: 46 cSt (46 mm2/sec ) at 40 C | 7.3 cSt (7.3 mm2/sec) at 100C...
  • Page 90 Product Name: MOBIL ALMO 525 Revision Date: 19Jul2007 Page 6 of 9 ______________________________________________________________________________________________________________________ Oil Mist (highly refined oils): Animals exposed to high concentrations of mist developed oil retention, inflammation, and oil granulomas in the respiratory tract. Oils exposed to high temperatures, cracking conditions, or mixing with tramp / used oils may introduce polycyclic aromatic compounds or microbial contaminants that could result in cancer or severe respiratory hazards.
  • Page 91 Product Name: MOBIL ALMO 525 Revision Date: 19Jul2007 Page 7 of 9 ______________________________________________________________________________________________________________________ REGULATORY DISPOSAL INFORMATION RCRA Information: The unused product, in our opinion, is not specifically listed by the EPA as a hazardous waste (40 CFR, Part 261D), nor is it formulated to contain materials which are listed as hazardous wastes. It does not exhibit the hazardous characteristics of ignitability, corrositivity or reactivity and is not formulated with contaminants as determined by the Toxicity Characteristic Leaching Procedure (TCLP).
  • Page 92 Product Name: MOBIL ALMO 525 Revision Date: 19Jul2007 Page 8 of 9 ______________________________________________________________________________________________________________________ --REGULATORY LISTS SEARCHED-- 1 = ACGIH ALL 6 = TSCA 5a2 11 = CA P65 REPRO 16 = MN RTK 2 = ACGIH A1 7 = TSCA 5e 12 = CA RTK 17 = NJ RTK 3 = ACGIH A2...
  • Page 93 Product Name: MOBIL ALMO 525 Revision Date: 19Jul2007 Page 9 of 9 ______________________________________________________________________________________________________________________ affiliates in which they directly or indirectly hold any interest. ----------------------------------------------------------------------------------------------------------------------------------------------------- Internal Use Only MHC: 0, 0, 0, 0, 0, 1 PPEC: DGN: 2008031XUS (545270) ----------------------------------------------------------------------------------------------------------------------------------------------------- Copyright 2002 Exxon Mobil Corporation, All rights reserved Page 81 P/N 100190, Rev.
  • Page 94 Product Name: Nook Industries PAG-1 Grease (Part number NLU-1001) Revision Date: 23 Sept 2013 Page 1 of 8 MATERIAL SAFETY DATA SHEET SECTION 1 PRODUCT AND COMPANY IDENTIFICATION PRODUCT Product Name: Omniguard 778589 MSDS Number: Intended Use: Lubricating Grease COMPANY INDENTIFICATION Supplier Nook Industries 4950 East 49...
  • Page 95 Product Name: Nook Industries PAG-1 Grease (Part number NLU-1001) Revision Date: 23 Sept 2013 Page 2 of 8 SECTION 4 FIRST AID MEASURES Eye Contact: For direct contact, remove contact lenses if present and easy to do. Immediately hold eyelids apart and flush the affected eye(s) with clean water for at least 15 minutes. Seek immediate medical attention.
  • Page 96 Product Name: Nook Industries PAG-1 Grease (Part number NLU-1001) Revision Date: 23 Sept 2013 Page 3 of 8 SECTION 6 ACCIDENTAL RELEASE MEASURES Personal Precautions: This material may burn, but will not ignite readily. Keep all sources of ignition away from spill/release. Stay upwind and away from spill/release. Avoid direct contact with material. For larges spillages, notify persons down wind of the spill/release, isolate immediate hazard area and keep unauthorized personnel out.
  • Page 97 Product Name: Nook Industries PAG-1 Grease (Part number NLU-1001) Revision Date: 23 Sept 2013 Page 4 of 8 SECTION 8 EXPOSURE CONTROLS / PERSONAL PROTECTION COMPONENT US-ACGIH OSHA OTHER Lubricant Base Oil TWA: 5mg/m TWA: 5 mg/m (Petroleum) STEL: 10 mg/m as Oil Mist, if generated as Oil Mist, if generated NOTE:...
  • Page 98 Product Name: Nook Industries PAG-1 Grease (Part number NLU-1001) Revision Date: 23 Sept 2013 Page 5 of 8 Evaporation Rate (nBuAc=1): <1 Flash Point: 464°F / 240°C Test Method: Cleveland Open Cup (COC), ASTM D92 Lower Explosive Limits (vol % in air): No data Upper Explosive Limits (vol % in air): No data...
  • Page 99 Product Name: Nook Industries PAG-1 Grease (Part number NLU-1001) Revision Date: 23 Sept 2013 Page 6 of 8 Persistence and degradability: The base oil constituents of greases are expected to be inherently, but no readily biodegradable. Some of the thickening agents may be readily biodegradable. Bioaccumulation Potential: Log Kow values measured for the hydrocarbon components of this material range from 4 to over 6, and therefore regarded as having the potential to bioaccumulate.
  • Page 100 Product Name: Nook Industries PAG-1 Grease (Part number NLU-1001) Revision Date: 23 Sept 2013 Page 7 of 8 SECTION 15 REGULATORY INFORMATION CERCLA/SARA Section 302 Extremely Hazardous Substances and TPQs (in pounds): This material does not contain any chemicals subject to the reporting requirements of SARA 302 and 40 CFR 372.
  • Page 101 Product Name: Nook Industries PAG-1 Grease (Part number NLU-1001) Revision Date: 23 Sept 2013 Page 8 of 8 SECTION 16 OTHER INFORMATION Date of Issue: 06-Aug-2010 Status: FINAL Previous Issue Date: 27-Aug-2007 MSDS Number: 778589 Guide to Abbreviations: ACGIH = American Conference of Governmental Industrial Hygienists CASRN = Chemical Abstracts Service Registry Number CEILING = Ceiling Limit (15 minutes) CERCLA = The Comprehensive Environmental Response, Compensation, and Liability Act...
  • Page 102 Material Safety Data Sheet 1 - Chemical Product and Company Identification Manufacturer: WD-40 Company Address: 1061 Cudahy Place (92110) Chemical Name: Organic Mixture P.O. Box 80607 San Diego, California, USA Trade Name: WD-40 Aerosol 92138 –0607 Telephone: Product Use: Lubricant, Penetrant, Drives Out Emergency only: 1-888-324-7596 (PROSAR) Moisture, Removes and Protects Surfaces...
  • Page 103 Inhalation (Breathing): If irritation is experienced, move to fresh air. Get medical attention if irritation or other symptoms develop and persist. 5 – Fire Fighting Measures Extinguishing Media: Use water fog, dry chemical, carbon dioxide or foam. Do not use water jet or flooding amounts of water.
  • Page 104 Skin Protection: Wear chemical resistant gloves. Respiratory Protection: None required if ventilation is adequate. If the occupational exposure limits are exceeded, wear a NIOSH approved respirator. Respirator selection and use should be based on contaminant type, form and concentration. Follow OSHA 1910.134, ANSI Z88.2 and good Industrial Hygiene practice. Work/Hygiene Practices: Wash with soap and water after handling.
  • Page 105 15 – Regulatory Information U.S. Federal Regulations: CERCLA 103 Reportable Quantity: This product is not subject to CERCLA reporting requirements, however, oil spills are reportable to the National Response Center under the Clean Water Act and many states have more stringent release reporting requirements. Report spills required under federal, state and local regulations.

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