AIRBLAST 1070 PNE Operator's Manual

Vacuum blasting machine

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OPERATOR'S MANUAL
AIRBLAST 1070 PNE
VACUUM BLASTING MACHINE

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Summary of Contents for AIRBLAST 1070 PNE

  • Page 1 OPERATOR’S MANUAL AIRBLAST 1070 PNE VACUUM BLASTING MACHINE...
  • Page 2 The author disclaims any responsibility from the use or misuse of information contained in this publication. Copyright 2012 By AIRBLAST BV All rights reserved This Handbook or any parts thereof may not be reproduced in any form without the written...
  • Page 3: Table Of Contents

    USER MANUAL VACUUM BLASTING MACHINE 1070 PNE Revision 1 January 2012 page 0.0 Table of contents page Introduction Responsibilities of owner and personnel Safety Safety precautions Safety provisions Warning/ caution Information Technical data Parts list Transport Machine function Setting up for operation...
  • Page 4: Introduction

    Revision 1 January 2012 page 1.1 1. Introduction The AIRBLAST's Vacuum Blasting technology is a new concept for cleaning many types of surfaces quickly, thoroughly and without environmental pollution. The AIRBLAST 1070 PNE machine is designed as a high capacity direct pressure-blasting machine featuring a continuous blast media feed system.
  • Page 5: Responsibilities Of Owner And Personnel

    USER MANUAL VACUUM BLASTING MACHINE 1070 PNE AIRBLAST Revision 1 January 2012 page 2.1 2. Responsibilities of owner and personnel * Do not operate the machine before reading this manual. * Good co-operation and co-ordination is necessary, when more than one operator is required.
  • Page 6: Safety

    3.1 Safety precautions The following are general safety precautions for use before and during operation of the AIRBLAST 1070 PNE. These precautions should be understood and followed to prevent accidents, bodily injury, or damage to the equipment. Personal safety equipment used should be of an approved type.
  • Page 7 USER MANUAL VACUUM BLASTING MACHINE 1070 PNE AIRBLAST Revision 1 January 2012 page 3.2 * All hose connections with claw couplings should be provided with safety clips. * Do not use worn brushes as these will allow blast media and dust to escape into the atmosphere.
  • Page 8 USER MANUAL VACUUM BLASTING MACHINE 1070 PNE AIRBLAST Revision 1 January 2012 page 3.3 * Do not operate this or similar equipment in an area where explosive gasses are present. * Never aim the blast head at any part of the human body.
  • Page 9: Safety Provisions

    USER MANUAL VACUUM BLASTING MACHINE 1070 PNE AIRBLAST Revision 1 January 2012 page 3.4 3.2 Safety provisions The machine is provided with the following safety provisions: * Pressure relief valve (91) * Spring clips (78) for the claw couplings (87)
  • Page 10: Warning/Caution Information

    USER MANUAL VACUUM BLASTING MACHINE 1070 PNE AIRBLAST Revision 1 January 2012 page 3.5 3.3 Warning/caution information DO NOT PERFORM BLASTING DURING RAIN OR VERY HUMID CIRCUMSTANCES COIL CABLES'S AND HOSES CAREFULLY WHEN EVER THE MACHINE IS STORED UNCOIL ALL AIR HOSES PROPERLY WHEN ATTACHED TO THE...
  • Page 11: Technical Data

    USER MANUAL VACUUM BLASTING MACHINE 1070 PNE AIRBLAST Revision 1 January 2012 page 4.1 4. Technical data Dimensions: 735x1565x1660 mm 29 x61.6 x 65.4 Inches Gross abrasive capacity: 38litres 10 US.Gal. Weight (machine only empty): 525 kg. 1155 lb. Shipping weight (machine only empty) 675 kg.
  • Page 12: Parts List

    USER MANUAL VACUUM BLASTING MACHINE 1070 PNE AIRBLAST Revision 1 January 2012 page 5.1 5. Parts List Sieve Clip Abrasive dust separator Sieve small Blast head Nozzle Blast tube flat Brush holder Brush ring flat Trigger Housing abrasive control valve...
  • Page 13: Transport

    USER MANUAL VACUUM BLASTING MACHINE 1070 PNE AIRBLAST Revision 1 January 2012 page 6.1 6. Transport The bottom of the machine frame is provided with two tubular sleeves for the forks of a Fork lift truck. In this way the machine can be transported safely. Another possibility is to move the machine by crane or hoist.
  • Page 14: Machine Function

    USER MANUAL VACUUM BLASTING MACHINE 1070 PNE AIRBLAST Revision 1 January 2012 page 7.1 7. Machine function During the blasting operation the abrasive is propelled at a high speed through the blast head against the surface to be cleaned. After cleaning the surface, the abrasive - together with the rust or coating removed from the surface - is vacuumed back into the machine through the suction hose.
  • Page 16: Setting Up For Operation

    It is recommended that a water separator is installed in the supply air line, as close to the AIRBLAST 1070 PNE as possible. If the compressor you are using does not have an outlet air after-cooler built in, you also need a stand-alone after cooler during warm, humid operations.
  • Page 17 USER MANUAL VACUUM BLASTING MACHINE 1070 PNE AIRBLAST Revision 1 January 2012 page 8.2 8.2 Filling the machine Remove both hoses from the dust separator and disconnect the three clips. Now, the dust separator can be removed. Fill the machine up by pouring abrasive through the sieve up till the Pop up valve is covered.
  • Page 18: Adjustment

    USER MANUAL VACUUM BLASTING MACHINE 1070 PNE AIRBLAST Revision 1 January 2012 page 8.3 8.3 Adjustments Throughout this manual, you may be asked to "test run" the machine for adjustment and diagnostic purposes. It is recommended that you have a flat piece of scrap steel nearby the machine.
  • Page 19: Adjustment Of The Abrasive Control Valve

    USER MANUAL VACUUM BLASTING MACHINE 1070 PNE AIRBLAST Revision 1 January 2012 page 8.4 8.3.2 Adjustment of the abrasive control valve To establish the correct abrasive flow, you must first close the valve clockwise until you just feel the valve seat. Do not close the valve too firmly or you may damage the rubber diaphragm.
  • Page 20: Operation Of The Machine

    AIRBLAST USER MANUAL VACUUM BLASTING MACHINE 1070 PNE Revision 1 January 2012 page 9.1 9. Operation of the machine 9.1 Inspection procedure before starting up Before putting the machine into operation, the following has to be checked: Check all the coupling connections and check the locking by means of the safety clip.
  • Page 22 USER MANUAL VACUUM BLASTING MACHINE 1070 PNE AIRBLAST Revision 1 January 2012 page 9.2 The machine is activated by squeezing the trigger. Move the blast head smoothly over the surface. Avoid tilting or jerking movements as this will lead to loss of abrasive and may cause dust and an uneven blasted surface.
  • Page 23: Taking The Machine Out Of Operation

    USER MANUAL VACUUM BLASTING MACHINE 1070 PNE AIRBLAST Revision 1 January 2012 page 9.3 9.3 Taking the machine out of operation To take the machines out of operation follow the instructions below: Close the compressor valves and open the main air valve (the pressure is releasing).
  • Page 24: Maintenance

    USER MANUAL VACUUM BLASTING MACHINE 1070 PNE AIRBLAST Revision 1 January 2012 page 10.1 10. Maintenance To ensure this operational condition, the "User" should take care of the following: Daily maintenance: Check before start up - Check gaskets in claw couplings and replace if necessary.
  • Page 25 USER MANUAL VACUUM BLASTING MACHINE 1070 PNE AIRBLAST Revision 1 January 2012 page 10.2 Manual cleaning of the filters ("back flush") Clean the filters as described below: Close the main air valve . Press and release the button on the control panel one time. The two filters will be cleaned and after a few seconds the dust from this filter is set in the bottom of the dust storage tank.
  • Page 26: Trouble Shooting

    USER MANUAL VACUUM BLASTING MACHINE 1070 PNE AIRBLAST Revision 1 January 2012 page 11.1 11. Trouble shooting Machine will not start. Cause Check Repair Poor or no air Check if air pressure reading at Resolve air supply problem supply gauge is at least 1.5 bar (20 psi) Defective trigger Check if control hoses are not bent.
  • Page 27 USER MANUAL VACUUM BLASTING MACHINE 1070 PNE AIRBLAST Revision 1 January 2012 page 11.2 Machine starts but no blasting. Cause Check Repair No or not enough Close main air valve. Remove Add abrasive abrasive abrasive dust separator and check the level of abrasive in the pressure vessel.
  • Page 28 USER MANUAL VACUUM BLASTING MACHINE 1070 PNE AIRBLAST Revision 1 January 2012 page 11.3 Machine blasts, but not continuously. Cause Check Repair No or not enough Close main air valve. Remove Add abrasive abrasive abrasive dust separator and check the level of abrasive in the pressure vessel.
  • Page 29: Parts

    USER MANUAL VACUUM BLASTING MACHINE 1070 PNE AIRBLAST Revision 1 January 2012 page 12.1 12. Parts Part Articlenr. Description 8630404051 Quick relief valve 8605207 Diaphragm for quick relief valve 8605210 Hose nipple 1" 8632440075 Hose nipple 3/4" 8602518 Abrasive hose 1" (per mtr.) 8614050203 Air hose 3/4"...
  • Page 30 Hose set 1070 - 10 m. extension 72 a 8606115 Hose set 1070 - 20 m. extension 8634010325 Abrasive hose 8605264 Vacuum hose 2 ½ " 8633805706 "O" ring hose set 8632420096 Claw coupling USER MANUAL VACUUM BLASTING MACHINE 1070 PNE AIRBLAST...
  • Page 31 Revision 1 January 2012 page 12.3 Part Articlenr. Description 86570221 Tyrap 8632420095 Claw coupling 8634030060 Membrane set reducing valve 8627046013 Bolt 8627040014 Self tapping screw 8632420110 Claw coupling 8632445050 Hose nipple 8632445060 Hose socket 8605269 Connector female 8605270 Connector male 8635202005 Belt 8632420104...
  • Page 32 USER MANUAL VACUUM BLASTING MACHINE 1070 PNE AIRBLAST Revision 1 January 2012 page 12.4 Part Articlenr. Description 8631809275 fitting knee 86570222 Nylon washer 86570223 Fastener 8614050253 Air hose 1” 8630440024 Dosing block assy 8610710020 Pressure vessel...
  • Page 33 USER MANUAL VACUUM BLASTING MACHINE 1070 PNE AIRBLAST Revision 1 January 2012 page 12.5...
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  • Page 42 USER MANUAL VACUUM BLASTING MACHINE 1070 PNE AIRBLAST Revision 1 January 2012 page 12.11 14.0 LIMITED WARRANTIES BY THE SELLER Provided that the Original User Buyer at all times remains in compliance with the Terms and Conditions of purchase from seller including without limitation, at all times properly maintains and uses the Equipment (OTHER THAN THE EXCLUDED PARTS DESCRIBED BELOW) will be free from defects in material and workmanship.
  • Page 43 ANY MONETARY DAMAGES (EXCEPT FOR A POSSIBLE REFUND OF THE BUYER PRICE PAID) ARISING OUT OF THIS LIMITED WARRANTY OR THE QUALITY, PERFORMANCE, RESULTS, USE OR INABILITY TO USE THE EQUIPMENT. THIS EXCLUSION BARS THE BUYER AND ALL PARTIES CLAIMING THROUGH IT FROM RECOVERING DAMAGES OF ANY TYPE, WHETHER DIRECT, INDIRECT, INCIDENTAL, SPECIAL, CONSEQUENTIAL, EXEMPLARY OR OTHERWISE, INCLUDING BUT NOT LIMITED TO DAMAGES FOR LOST REVENUES, OR PROFITS, INTERRUPTION OF BUSINESS, LOSS OF...

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