Dynaset GENSCO HMAG PRO 700-21 User Manual
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Dynaset GENSCO HMAG PRO 700-21 User Manual

Hydraulic magnet
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Summary of Contents for Dynaset GENSCO HMAG PRO 700-21

  • Page 3: Table Of Contents

    5.2. OVERHEATING AND OVERLOAD SITUATION 5.3. AMBIENT TEMPERATURE MAINTENANCE 6.1. MAINTENANCE INTERVALS 6.2. HYDRAULIC FLUIDS 6.3. ACCESSING THE GENERATOR 6.4. CLEANING HMAG PRO’S GENERATOR 6.5. TROUBLESHOOTING Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...
  • Page 4 HYDRAULIC MAGNET GENERATORS TABLE OF CONTENTS MANUFACTURER’S LIMITED WARRANTY PRODUCT DISPOSAL DECLARATION OF CONFORMITY TECHNICAL SPECIFICATIONS Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...
  • Page 5 Pictures 13: Operating HMAG PRO Pictures 14: O.HEA on the Display Pictures 15: Power take off in higher temperatures Picture 16: Removing the cover of the HMAG PRO Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...

  • Page 6: General

    5. Quick coupler options. Describes the quick coupler model if they are used as an attachment. 6. Describes other options if included to the HMAG PRO. Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...

  • Page 7: Type Plate

    1. HMAG PRO 700 - 21 3. HMAG PRO 1200 - 49 2. HMAG PRO 900 - 34 4. HMAG PRO 1400 - 57 Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...

  • Page 8: Main Components Of The Hmag Pro

    HMAG PRO hydraulic magnet complies with the specifications of the IP23. From the IP classification guide you can check your IP class information. Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...
  • Page 9 Protection against the eff ects of immersion in water under pressure for long periods. Protection against high pressure, high temperature jets of water from multiple directions. Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...

  • Page 10: Attachments

    Always secure HMAG PRO with the grapper lifting adapter to the grapper tool with chains. Secure spot for attaching the chains to the HMAG PRO is shown in the picture 6 spot A. Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...

  • Page 11: Other Options

    ED100% is recomended when the metal collecting is made in longer seqments and the magnetizations is on all the time, e.g. cleaning the railtracks. Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...

  • Page 12: Safety

    WARNING HIGH PRESSURE OIL! Can cause severe injuries. Always wear appropriate clothing and safety equipment. The hydraulic system is pressurized up to 350 bar. Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...
  • Page 13 All installations and maintenance must be performed according to this manual. All electrical installations and maintenance that is not shown in this manual should only be performed by a qualified electrician. Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...

  • Page 14: Safety Equipment

    HMAG PRO system. Remember to keep the safe distance of the base machine and stay outside of its reach. Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...

  • Page 15: Maintenance Safety

    Hydraulic system of the base machine must be maintained according to the machines service program. READ CHAPTER ”6.1. Maintenance Intervals” for more information Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...

  • Page 16: Warning Labels

    WEAR READ OPERATING AND SAFETY GOGGLES SAFETY BOOTS INSTRUCTIONS BEWARE THE HOT BEWARE THE RISK OF MEDICAL HIGH PRESSURE SURFACE MAGNETIC FIELD EQUIPMENT FAILURE Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...
  • Page 17 HYDRAULIC MAGNETS SAFETY Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...

  • Page 18: Operating Principles

    3. The generator produces 220 VDC voltage that activates the magnet’s coils and produces magnetic field that lifts ferrosious metals. Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...

  • Page 19: Magnetization And Demagnetization

    0,8s. Delay for the demagnetization is adjustable for occations when slower demagnetizing time is required. Please take contact to DYNASET if in need for more information about adjusting demagnetisation delay. Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...

  • Page 20: Installation Of The Hmag Pro

    Picture 9: Couplers of the HMAG PRO ATTENTION! Ensure that the filtering degree and cooling capacity of the hydraulic system are sufficient. READ CHAPTER ”10. TECHNICAL SPECIFICATIONS” for more information. Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...
  • Page 21 1. DYNASET HMAG PRO 5. Oil cooler 2. Quick couplers 6. Oil filter 3. Open centre directional 7. Oil tank control valves 4. Base machines discplacement pump Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...

  • Page 22: Installation To A Hydraulic Pressure Line

    5. Oil cooler 2.1. DYNASET PC-SAE pressure compensator 6. Oil filter 2.2. DYNASET LSV Load 7. Oil tank Sensing valve 3. Open centre directional control valves Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...

  • Page 23: Hydraulic Fluids

    Example of lifting spots are presented in picture 12. NOTE! Check chain’s condition before every work shift. Only use stamped chains. Picture 12: HMAG PRO’s chains attach point example Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...

  • Page 24: Operation

    3. Release the control switch to demagnetization and to drop the collected metals. Switching off the hydraulic flow to the HMAG PRO turns the magnet off. Pictures 13: Operating HMAG PRO Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...

  • Page 25: Overheating And Overload Situation

    +50 ºC the power takeoff should not be more that 80 % of the maximum. NOTE! HMAG PRO ED100% model can handle higher than +40ºC ambient temperatures without overheating. Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...
  • Page 26 HYDRAULIC MAGNETS OPERATION Pictures 15: Power take off in higher temperatures Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...
  • Page 27 HYDRAULIC MAGNETS OPERATION Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...

  • Page 28: Maintenance

    For the hydraulic fluid change interval follow the base machine’s maintenance instructions. To use special hydraulic fluids with DYNASET equipment, please contact the nearest DYNASET representative for more information. Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...

  • Page 29: Accessing The Generator

    4. Slowly lift the cover off. To install the cover follow the instructions in reverse order. Picture 16: Removing the cover of the HMAG PRO Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...

  • Page 30: Cleaning Hmag Pro's Generator

    In order to properly clean the generator the HMAG PRO’s cover needs to be removed. After removing the cover, follow the instructions given in HMG/CMG PRO user manual’s chaper 6.3 cleaning the HMG/CMG PRO. Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...

  • Page 31: Troubleshooting

    If the connection is in order the cotrol card is broken. Defective card(s) must be replaced. Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...
  • Page 32 If it is 24 Ohms, one resistor is broken. If it is something else both resistors are broken and need replacing. Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...
  • Page 33 HIGH FREQUENCY AT Too high rotation Check whether the hydraulic flow and pressure LOAD speed. are sufficient. Adjust CMG PROs RPM cartridge when necessary. Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...
  • Page 34 Ensure proper installation of the grounding generator HYDRAULIC cable. grounding. GENERATOR Bearing failure. Replace broken/worn bearing. ABNORMAL NOISE FROM GENERATOR Broken fan. Replace broken/worn fan. Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...
  • Page 35 HYDRAULIC MAGNETS MAINTENANCE Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...

  • Page 36: Manufacturer's Limited Warranty

    DYNASET OY or to other location authored by DYNASET OY. Shipment documents must contain: • Purchaser’s name and contact information • Receipt of original purchase • WRN code • Problem description Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...
  • Page 37 • Product that is used in exceptional conditions, considered to cause excessive wear and tear. • Faults caused by nature phenomenon’s like flood, thunder, etc. © DYNASET OY, all rights reserved Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...

  • Page 38: Product Disposal

    NOTE! Always act according to the waste legislation, regulations and recommendations in waste disposal and waste recycling issued by your local authorities. Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...
  • Page 39 HYDRAULIC MAGNETS PRODUCT DISPOSAL Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...

  • Page 40: Declaration Of Conformity

    If the device has been modified by someone other than the manufacturer or without the manufacturer’s permission, this declaration is not valid. Timo Nieminen R&D Manager Ylöjärvi, Suomi, 1.12.2015 Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...
  • Page 41 HYDRAULIC MAGNETS DECLARATION OF CONFORMITY Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...

  • Page 42: Technical Specifications

    Gallons are U.S. liquid gallons. * Ref. to hydraulic fluids in chapter 6.2 ** Cooling capacity for the HMAG PRO taken from the base machine. Dynaset Oy | Menotie 3, 33470 Ylöjärvi | puh. 03 3488 200 | info@dynaset.com | www.dynaset.com...

This manual is also suitable for:

Gensco hmag pro 1200-49Gensco hmag pro 900-34Gensco hmag pro 1400-57

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