Abicor Binzel FEC Operating Instructions Manual
Fume extraction system
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Summary of Contents for Abicor Binzel FEC
- Page 1 T E C H N O L O G Y F O R T H E W E L D E R ´ S W O R L D . DE Betriebsanleitung / EN Operating instruction FR Mode d'emploi / ES Manual de instrucciones DE Absauggerät EN Fume extraction system FR Dispositif d'aspiration...
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Page 2: Table Of Contents
All brand names and trademarks that appear in these operating instructions are the property of their respective owners/ manufacturers. Our latest product documents as well as all contact details for the ABICOR BINZEL national subsidiaries and partners worldwide can be found on our website at www.binzel-abicor.com... -
Page 3: Identification
1 Identification The FEC fume extraction system is used in industry and in the trade for the extraction of welding fume. It is available with connection voltages of 115 V and 230 V. These operating instructions only describe the FEC. The FEC fume extraction system may be operated only with original ABICOR BINZEL spare parts. -
Page 4: Safety
2 Safety 2 Safety The attached safety instructions must be observed. 2.1 Designated use • The device described in these instructions may be used only for the purpose and in the manner described in these instructions. When doing so, please observe the operating, maintenance, and servicing conditions. •... -
Page 5: Classification Of The Warnings
2 Safety 2.4 Classification of the warnings The warnings used in the operating instructions are divided into four different levels and shown prior to potentially dangerous work steps. Arranged in descending order of importance, they have the following meanings: DANGER Describes an imminent threatening danger. -
Page 6: Safety Instructions For The Mains Connection
[1/h] Example: When using an ABICOR BINZEL welding fume filter with a rated volume flow of 230 m³/h, the same quantity of fresh air must be supplied. With natural ventilation, this is the case if the work area volume is at least 200 m³... -
Page 7: Emergency Information
3 Product description 2.8 Emergency information In the event of an emergency, immediately disconnect the following supplies: • Electrical power supply Further measures can be found in the power source operating instructions or in the documentation for other peripheral devices. 3 Product description WARNING Hazards caused by improper use... -
Page 8: Nameplate
3 Product description 3.3 Nameplate The FEC fume extraction system is labeled by means of a nameplate on the housing: Fig. 1 Nameplate When making inquiries, note the following information: • Device type, device number, year of construction 3.4 Signs and symbols used... -
Page 9: Scope Of Delivery
• Observe the operating, maintenance and servicing conditions. NOTICE • The FEC fume extraction system may be used only in environments with sufficient ventilation. • The fume extraction system is equipped with a control device (filter display, control panel on the right) for monitoring the minimum volume flow. - Page 10 5 Functional description The FEC is equipped with an extraction system (8). Due to the vacuum created by the extraction system, air is sucked in through the hose connected to the inlet (2). A permanent filter (7) in the filter housing (1) eliminates the dust from the air that is drawn in.
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Page 11: Control Elements
5 Functional description 5.1 Control elements I / Power Filter Dirty Filter Excellent A / Auto Filter Fair 0 / Error Fig. 3 Control elements Button Description I / Power Power switch (manual mode) 0 / Error Off/error message A / Auto Automatic mode Filter / Dirty Clean the filter... -
Page 12: Commissioning
Risk of injury due to unexpected start The following instructions must be followed during all maintenance, servicing, assembly, disassembly, and repair work: • Switch off the FEC fume extraction system. • Close off the compressed air supply. • Disconnect all electrical connections. -
Page 13: Connecting Ans Starting
6 Commissioning 6.2 Connecting ans starting fume extraction system 2 Suction connector Integrated automatic Start-Stop system Torch system Fig. 4 Commissioning 1 Connect the torch system (4), hose, and rubber connector to the fume extraction system (1). 2 Plug in the power plug. 3 Switch on the fume extraction system on the control panel with the I / Power button. -
Page 14: Automatic Starting
6 Commissioning 6.2.1 Automatic starting The automatic starting function allows the FEC to be automatically switched on when the welding process starts.Once the welding process begins, the FEC receives a signal and automatically starts the fume extraction process. Control panel... -
Page 15: Current Clamp (Optional
If required by the welding conditions, a current clamp may be used instead of a ground cable.The clamp is connected to the FEC by the 4-pole plug and the ground cable or cable assembly is laid in it. Once the welding process begins, the FEC receives a signal and starts the fume extraction process. -
Page 16: Connector For Separate Exhaust Air Hose
6 Commissioning 6.4 Connector for separate exhaust air hose Mounting screws (4 pieces) Air exhaust louver Exhaust air hose Fig. 8 Separate exhaust air hose 1 Loosen the mounting screws (1). 2 Dismantle the air exhaust louver (2). 3 Connect the exhaust air hose (3) to the fume extraction system. 6.5 Establishing the electrical connection ... -
Page 17: Operation
7 Operation 7 Operation CAUTION Risk of injury Damage from improper use • Be sure that the housing does not make contact if you pass over edging, because damage to the housing could occur. • Do not point the suction hose at a person and do not use the product to clean clothing. •... -
Page 18: Maintenance And Cleaning
Risk of injury due to unexpected start The following instructions must be followed during all maintenance, servicing, assembly, disassembly, and repair work: • Switch off the FEC fume extraction system. • Close off the compressed air supply. • Disconnect all electrical connections. -
Page 19: Maintenance Intervals
9 Maintenance and cleaning 9.1 Maintenance intervals The fume extraction system must be cleaned and inspected as part of maintenance by qualified personnel. Any dirty parts that cannot be cleaned adequately must be replaced. These dirty parts must be placed in bags that are impermeable (so dust cannot escape) and disposed of in accordance with regulatory stipulations. -
Page 20: Filter Dedusting
4 Close the valve lever (2) on the compressed air connector (1). 5 After the system has been dedusted, disconnect the FEC from the compressed air connection. 6 Empty the separated dust from the filter housing in the supplied dust collecting bag. -
Page 21: Emptying The Filter Housing
9 Maintenance and cleaning 9.3 Emptying the filter housing NOTICE • Always wear personal protective equipment when performing maintenance and cleaning work. • Personal protective equipment consists of protective clothing, safety goggles, a class P3 respiratory mask, protective gloves and safety shoes. •... -
Page 22: Changing The Filter
Protective underlay Fig. 12 Changing the filter 3 After the system has been dedusted, disconnect the FEC from the compressed air connection. 4 Unlock (3) the filter housing (1). 5 Tip the filter housing (1) forward. 6 Place the protective underlay (4) (in the package with the new filter cartridge) on the extraction system. - Page 23 9 Maintenance and cleaning Filter housing Filter screws Filter cartridge Fig. 13 Changing the filter 7 Loosen the filter screws (2). 8 Unlock the filter cartridge (3) by turning it clockwise. 9 Carefully remove the filter cartridge (3) from the filter housing (1). 10As soon as the filter cartridge (3) protrudes from the filter housing (1) a few centimeters, place the filter bag (supplied with the new filter cartridge) over the filter cartridge (3).
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Page 24: Changing The Exhaust Air Filter
9 Maintenance and cleaning 9.5 Changing the exhaust air filter NOTICE • Always wear personal protective equipment when performing maintenance and cleaning work. • Personal protective equipment consists of protective clothing, safety goggles, a class P3 respiratory mask, protective gloves and safety shoes. •... -
Page 25: Troubleshooting
10 Troubleshooting 10 Troubleshooting DANGER Risk of injury and device damage when handled by unauthorized persons Improper repair work and modifications to the product may lead to serious injuries and damage to the device. The product warranty will be rendered invalid if work is carried out on the product by unauthorized persons. •... -
Page 26: Disassembly
Observe the local and official regulations. 12.3 Packaging ABICOR BINZEL has reduced the transport packaging to the necessary minimum. The ability to recycle packaging materials is always considered during their selection. EN - 26... -
Page 27: Appendix
13 Appendix 13 Appendix 13.1 Circuit diagram +MGH Fig. 15 Circuit diagram 230 V // 50 Hz BAL.0533.0 • 2018-10-04 EN - 27... - Page 28 13 Appendix +24 V +24 V +12 V +12 V Out1 =FEC+SGH Dig.OUT +24 V slow blow Fig. 16 Circuit diagram 230 V // 50 Hz EN - 28 BAL.0533.0 • 2018-10-04...
- Page 29 13 Appendix +MGH Fig. 17 Circuit diagram 115 V // 50/60 Hz BAL.0533.0 • 2018-10-04 EN - 29...
- Page 30 13 Appendix +24 V +12 V +12 V +12 V Out1 =FEC+SGH Dig.OUT +24 V slow blow Fig. 18 Circuit diagram 115 V // 50/60 Hz EN - 30 BAL.0533.0 • 2018-10-04...
- Page 31 Notes Notes BAL.0533.0 • 2018-10-04 EN - 31...
- Page 32 T E C H N O L O G Y F O R T H E W E L D E R ´ S W O R L D . Alexander Binzel Schweisstechnik GmbH & Co.KG Postfach 10 01 53 • D–35331 Giessen Tel.: ++49 (0) 64 08 / 59–0 Fax:...
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