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Westover CleanBlast User Manual

Fiber optic connector cleaning system for bench-top and portable system configurations
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Patent Pending
User Guide
For Bench-Top and Portable
System Configurations
© 2004 Westover Scientific, Inc.

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Summary of Contents for Westover CleanBlast

  • Page 1 Patent Pending User Guide For Bench-Top and Portable System Configurations © 2004 Westover Scientific, Inc.
  • Page 2 All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form, be it electronically, mechanically, or by any other means such as photocopying, recording, or otherwise, without the prior written permission of Westover Scientific Inc. (WSI). © 2004 Westover Scientific, Inc.

  • Page 3: Important Information

    1:2001 specifications for immunity of residential, commercial and light industrial equipment. The requirements of these rules and the measurement methods used for assessing equipment compliance to these rules are available upon request from Westover Scientific. Information provided by WSI is believed to be accurate and reliable. However, no responsibility is assumed by WSI for its use.

  • Page 4: Safety Conventions

    Safety Conventions You should understand the following conventions before using the product described in this manual: WARNING Refers to a potential personal hazard. It requires a procedure which, if not correctly followed, may result in bodily harm or injury. Do not proceed unless you understand and meet the required conditions.

  • Page 5: Safety Information

    HFE-Based Cleaning Fluid Intended Use: FOR INDUSTRIAL USE ONLY. NOT INTENDED FOR USE AS A MEDICAL DEVICE OR DRUG. Specific Use: Cleaning Solvent for use in the CleanBlast™ System CAUTION DO NOT SUBSTITUTE ANY OTHER CLEANING SOLUTION. Product Information Source: Material Safety Data Sheet or Westover Scientific, Inc.
  • Page 6 Safety Information Cleaning Solvent INGREDIENTS C.A.S. No. % by Wt 1,2-TRANS-DICHLOROETHYLENE 156-60-5 66 - 70 ETHYL NONAFLUOROISOBUTYL ETHER 163702-06-5 4 - 16 ETHYL NONAFLUOROBUTYL ETHER 163702-05-4 4 - 16 METHYL NONAFLUOROISOBUTYL ETHER 163702-08-7 2 - 8 METHYL NONAFLUOROBUTYL ETHER 163702-07-6 2 - 8 ISOPROPYL ALCOHOL 67-63-0...
  • Page 7 Safety Information Cleaning Solvent FIRST AID INSTRUCTIONS: The following first aid recommendations are based on an assumption that appropriate personal and industrial hygiene practices are followed. Eye Contact: Flush eyes with large amounts of water. If signs/symptoms persist, get medical attention. Skin Contact: Remove contaminated clothing and shoes.

  • Page 8: Warranty Information

    Warranty Information General Information Westover Scientific, Inc. (WSI) warrants this equipment against defects in material and workmanship for a period of one year from the date of original shipment. WSI also warrants that this equipment will meet applicable specifications under normal use.
  • Page 9 THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED, IMPLIED, OR STATUTORY, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL WESTOVER BE LIABLE FOR SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES. Liability...

  • Page 10: Table Of Contents

    Table of Contents IMPORTANT INFORMATION ..............3 Certification ....................3 SAFETY CONVENTIONS ................4 SAFETY INFORMATION ................5 Cleaning Solvent ................... 5 WARRANTY INFORMATION ............... 8 TABLE OF CONTENTS ................10 INTRODUCTION ..................12 Contact Information ..................12 BENCH-TOP SYSTEM OVERVIEW ............. 13 Identifying the system components ...............
  • Page 11 Table of Contents PORTABLE SYSTEM OVERVIEW ............... 28 Identifying the system components ............... 28 System Status Indicators ................30 PORTABLE SYSTEM ASSEMBLY ..............31 Attaching the necessary elements ..............31 PORTABLE SYSTEM QUICK START ............32 Start-up Instructions ................... 32 PORTABLE SYSTEM OPERATION ..............

  • Page 12: Introduction

    If you are missing any parts, or you are unable to complete the installation of your products, contact Customer Support at the numbers listed below. Westover Scientific 18421 Bothell-Everett Hwy. Suite 110 Mill Creek, WA 98012 Phone: 800-304-3202 or 425-398-1298 Fax: 425-398-0717 Web: www.westoverscientific.com...

  • Page 13: Bench-Top System Overview

    Hose system which contains the air, (rear panel) solvent and vacuum lines. Inspection Probe Input 4 or 6 pin connector used to connect a Westover Scientific Video Inspection Probe System Status Indicators (3) Filter LED’s which indicate Access the system’s operating Panel...

  • Page 14: System Status Indicators

    Bench-Top System Overview System Status Indicators Power/Ready - This LED will alert the user when there is AC power connected to the system (RED LED), and it will indicate when the nozzle safety switch is released allowing the cleaning cycle to be activated (GREEN LED). The cleaning cycle WILL NOT activate when this LED is RED.

  • Page 15: Controls & Functions

    Bench-Top System Overview Controls & Functions Exhaust Port Used to attach the Exhaust Video optional, external Port attachment exhaust filter. (LCD) knob Filter Access Panel optional Filter Access Panel Release Knobs Release Rear Knob Used to tilt the air filter system outboard (Rear) for easier access.

  • Page 16: Filter System

    Bench-Top System Overview Filter System Filter Access Panel If the “Service” LED indicator is lit, Filter Access Panel Release Knobs the two air filters should be replaced. Release Knob (Front) Used to tilt the air filter Solenoid This condition occurs after 100,000 system for easier access cleaning cycles.

  • Page 17: Bench-Top System Assembly

    Bench-Top System Assembly Attaching necessary elements Step 1 Step 2 Attach Attach an external the power air supply. cord. The system requires a minimum of 60 psi and a maximum of 250 psi of clean air. System requires a Male 1/4” Female 1/4”...

  • Page 18: Attaching The Optional Exhaust Filter

    Bench-Top System Assembly Attaching the Optional Exhaust Filter Activated Carbon Filter The optional carbon exhaust filter does an exceptional job in removing the solvent fumes. Replacement of the activated carbon filter depends upon usage, but it is recommended that the filter cartridge be changed at least once per year.
  • Page 19 Bench-Top System Assembly Attaching the Optional Exhaust Filter Step 1 Remove the exhaust fitting from the rear panel of the system. Step 2 Install the Filter Cap. Assure that the “IN” port of the cap is threaded onto the exhaust port.
  • Page 20 Bench-Top System Assembly Attaching the Optional Exhaust Filter Step 3 Thread the cap onto the exhaust port and hand tighten. DO NOT OVERTIGHTEN. Assure that the cap is facing upward. Place the carbon filter cartridge on the cap. Step 4 Thread the housing onto the cap and hand tighten.

  • Page 21: Bench-Top System Quick Start

    Step 4 For bulkhead applications: Plug the cleaning tip into the bulkhead mating sleeve as if you would, using a Westover Scientific Video Inspection Probe. Apply slight pressure against the mating sleeve and gently slide and hold the handset forward.

  • Page 22: Bench-Top System Operation

    Probe, Dual Magnification Step 3 200x & 400x Assure that the CleanBlast system is ON and the video monitor is ON and set to the correct channel FBPP-DPAC2 input if necessary. Digital conversion cable - interfaces Westover Scientific manufactures two types of Inspection Probes which are compatible with the CleanBlast system: 6-pin connector on the Analog and Quick Capture Inspection Probes.

  • Page 23: Bench-Top System Maintenance

    Bench-Top System Maintenance Scheduled and Preventative Maintenance Replacement Part Numbers Scheduled Cleaning Solvent • Every 100,000 cleaning cycles - Replace the 2 (fine) air filters** FCLP-SOL1* FCLP-FA-F1** As Necessary Filter, Air, 0.01 micron (2 per system) • Replace the solvent* Cleaning cycles - You should expect the following number of cleaning cycles per FCLP-FE-02*** Filter, 5”...

  • Page 24: Refilling The Solvent Reservoir

    Step 1 Solvent Refill Disconnect the power and air source from Cap Assembly the CleanBlast System. Solvent Bottle 225 ml. Step 2 Rotate the Refill Cap on the front panel of the system to the left to expose the 2 refill ports with quick connect fittings.
  • Page 25 Bench-Top System Maintenance Refilling the Solvent Reservoir Step 4 Attach the two quick connect valves to the two refill ports of the system. Either port will work with the two quick connects -one line for fill and the other for venting. Step 5 Invert and hold the bottle above the...

  • Page 26: Replacing The Disposable Air Filters

    Bench-Top System Maintenance Replacing the disposable air filters If the “Service” LED indicator is lit, the two air filters should be replaced. This condition occurs after 100,000 cleaning cycles. To replace the filters: 1. Power the system off and unplug the unit from the AC power source.

  • Page 27: Bench-Top System Specifications

    Bench-Top System Specifications IMPORTANT The following technical specifications can change without notice. The information presented in this section is provided as a reference only. To obtain this product’s most recent technical specifications, visit the WSI website at: http://www.westoverscientific.com or contact WSI directly. Power Requirements: 100VAC - 240 VAC, (50-60 Hz) 2 Amp Dimensions :...

  • Page 28: Portable System Overview

    Portable System Overview Identifying the system components The portable CleanBlast system is a self-contained unit built into a durable Pelican brand ® 6.4” TFT LCD transport case. This system utilizes a built-in compressor as Compartment for its air and vacuum Pouch for source.
  • Page 29 Portable System Overview Identifying the system components On/Off Video Output Solvent Compartment button (BNC) for an prime button (cap) for refilling NTSC monitor solvent USB 1.1 Output to PC Service reset (small hole in “V”) Reset this button after changing the 2 fine air filters.

  • Page 30: System Status Indicators

    Portable System Overview (con’t.) System Status Indicators Power/Ready - This dual LED indicator will alert the user when there is AC power connected to the system (RED LED). This LED will also indicate when the nozzle safety switch is released, allowing the cleaning cycle to be activated (GREEN LED). The RUN button on the handset WILL NOT operate when this LED is RED.

  • Page 31: Portable System Assembly

    Portable System Assembly Attaching the necessary elements Step 1 Plug the system into the AC power source. The detachable power cord is located inside the left side compartment of the system. Assure that the cord is plugged into the power converter inside the compartment, and the converter is plugged into the system.

  • Page 32: Portable System Quick Start

    Step 4 For bulkhead applications: Plug the cleaning tip into the bulkhead mating sleeve as you would an using a Westover Scientific Video Inspection Probe. Apply slight pressure against the mating sleeve and gently slide and hold the handset forward. Notice the POWER/READY LED...

  • Page 33: Portable System Operation

    Step 2 routed through the system to the BNC A. Attach a BNC cable from the CleanBlast “Video Out to a Video Out connector video monitor. on the top panel of the system, and B. Attach...
  • Page 34 The Quick Capture Probe is equipped with a 6-pin connector, which will plug directly into 6-pin connector on the 6-pin probe input on the CleanBlast unit. Quick capture probes have a built-in video Digital CleanBlast capture switch. When used in conjunction to a digital configured CleanBlast unit, this systems to 4-pin Analog Probe.

  • Page 35: Operating The 6.4" Lcd

    CleanBlast system panel. NOTE: If the optional 6.4” LCD is purchased with the CleanBlast system, the LCD will be pre-installed and will require no installation. If you would like to purchase the optional LCD, please refer to the Parts and Accessory section in this manual to order this part.

  • Page 36: Portable System Maintenance

    Portable System Maintenance Refilling the Solvent Reservoir Low Solvent Alert Solvent Refill When the system Cap Assembly Refill solvent level reaches a level too low to FCLP-RCA-1 operate, the Low Solvent LED will illuminate, and the system will go into standby mode.
  • Page 37 Portable System Maintenance Refilling the Solvent Reservoir Step 4 Attach the two quick connect valves to the two refill ports of the system. Either port will work with the two quick connects - one line for fill and the other for venting. Step 5 Invert and hold the bottle above the level of...

  • Page 38: Replacing The Disposable Air Filters

    Portable System Maintenance Replacing the disposable air filters If the “Service” LED indicator is lit, the two micro air filters should be replaced. This condition occurs after 100,000 cleaning cycles. To replace the filters: Step 1 Power the system off and unplug the unit from the AC power source.
  • Page 39 Portable System Maintenance Replacing the disposable air filters Step 5 Unscrew and remove both fine filters and replace with part number: FCLP-FA-F1. Step 6 Replace the water trap bowls and close filter panel. Step 7 Press Using a pin or paperclip, the Service Reset Button located in the top panel (small hole).

  • Page 40: Scheduled And Preventative Maintenance

    Portable System Maintenance Scheduled and Preventative Maintenance Replacement Part Numbers Scheduled Cleaning Solvent FCLP-SOL1* • Every 100,000 cleaning cycles - Replace the 2 (fine) air filters** Fine Air Filters FCLP-FA-F1** Filter, Air, 0.01 micron As Necessary (2 per system) • Replace the solvent* *REQUIRES reusable Cleaning cycles - You should expect the following number of cleaning cycles per bottle cap refill...

  • Page 41: System Troubleshooting

    System Troubleshooting Troubleshooting tips l l i t i n o i t l l i " " n r " g i l n i l " n t i n g i l d i l . y t g i l t l l l l i f...
  • Page 42 System Troubleshooting Troubleshooting tips p i t p i t . p i e l l l l u p i t h t i " - . " e t l o l f c i r o i t o l f c i r t l i f...

  • Page 43: Other System Configurations

    Run- Run- Safety Safety WARNING Switch Button The cleaning solvent is under pressure inside this Safety system. Westover Scientific highly recommends using Disable the safety switch feature to prevent accidental discharge Switch of solvent.
  • Page 44 Other System Configurations Transceiver Cleaning System Cleaning Procedure Step 1 Complete the Bench-top System assembly instructions. Step 2 Turn the power switch to the ON position. Step 3. Prime the system If you are using the system for the first time, or it has been OFF for greater than 4 hrs, you may need to prime the tip on the cleaning module.
  • Page 45 Other System Configurations Transceiver Cleaning System Inspection Procedure Step 1 Connect the probe to the Cleaning and Inspection Module. Step 2 Connect the LCD to the Cleaning and Inspection Module. Step 3 Connect an inspection tip to the probe. Step 4 Place the transceiver onto the tip.

  • Page 46: Patch Cord Cleaning System

    Other System Configurations Patch Cord Cleaning System Patch Cord Cleaning System Cleaning Procedure This system also Run Button Step 1 utilizes the Bench-top system Complete the Bench-top System assembly as the base unit. instructions The patchcord cleaning module is Step 2 attached to the Turn the power switch to the ON position.

  • Page 47: 90 Degree Handset And Mil Tip

    38999 connectors. Run button on the handset. CleanBlast cleaning Tip for use on To clean the socket side, place the tip over one of the sockets 38999 and seat the tip perpendicular against the connector insert.

  • Page 48: Universal 2.5 Mm

    Cleaning Tips Universal 2.5 mm There are cleaning tips available for Universal 2.5*mm BULKHEAD TIP many different (FCLT-U25) connectors, and applications. Bulkhead tips are designed for connectors mounted in the backside of patch panels, but can also be used for test equipment and transceivers, i.e.

  • Page 49: Universal 1.25 Mm

    Inspection tips for our Video Inspection Probes are available for Universal 1.25mm PATCH CORD every cleaning tip. TIP (FCLT-U12-MA) Contact Westover Scientific directly, or your distributor for information regarding video inspection equipment. Universal 1.25mm PATCHCORD TIP MATED TO BULKHEAD TIP...

  • Page 50: Part Numbers

    Part Numbers Cleaning Tips FCLT-E2-250 Bulkhead E2000 (2.5” long) FCLT-HBMT2 HBMT Dual Tip FCLT-HBMT2-DC HBMT Dual DC Tip FCLT-LC Bulkhead LC, Works with LX5 connectors FCLT-LC-A6 Bulkhead LC Angled, 60°, works with LX5 connectors FCLT-LC-MA Patchcord Mating adapter, LC FCLT-MIL1 MIL29504/14/15 Cleaning tip, Pin &...

  • Page 51: Bench-Top Systems

    FCL-B2000-22 CleanBlast Bench-top System; Analog w/4-pin probe output; 90° Handset, 22' Umbilical FCL-B2100 CleanBlast Bench-top System; Digital; w/6 pin probe output; 90° Handset; Univ. 2.5mm tip FCL-B3000 CleanBlast Bench-top System Analog; w/4 pin probe output; Dual Bulkhead; (2) FCLT-U25 tips FCL-B4000 CleanBlast Patch-Cord System Analog;...

  • Page 52: Portable Systems

    CleanBlast Portable System Digital w/ 6 pin probe output; Univ. 2.5mm tip FCL-P1100-08 CleanBlast Portable System, 8' umbilical, Digital, w/6 pin probe output FCL-P1100-EU CleanBlast Portable System Digital w/6 pin probe output; Univ. 2.5mm tip; EU power cord FCL-P2100 CleanBlast Portable System Digital w/90-deg. handset Univ. 2.5mm tip.

  • Page 53: Parts And Accessories

    Filter replacement, 5" cartridge activated carbon, for Exhaust Filter Kit FCLP-RCA-1 Bottle Cap Refill Assembly FCLP-SOL1 Solvent Refill Bottle for CleanBlast System, 8oz. FCLP-SOL4 CleanBlast Solvent Refill, 8oz Mild, Ionic FCLP-TRXA1 Ring Adapter-transceiver cleaning sys. for old version Video Inspection Probes VM-LCD-64 LCD, Color, 6.4"...
  • Page 54 © 2004 Westover Scientific, Inc. Doc. Control No. ZP-FCL-0051...

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