Itsumi BT-100 Instruction Manual

Single buck body and sleever

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INSTRUCTION MANUAL

SINGLE BUCK BODY AND SLEEVER

SERIAL NUMBER ：

PURCHASED DATE：

BT-100

MODEL：

ITSUMI SEISAKUSHO CO., LTD. SAITAMA JAPAN

TITLE: INSTRUCTION MANUAL

DWG.NO. TOR－060404

REV. 04/20//2006

Table of Contents

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Carl Gagliardi

May 29, 2025

The say that you do not have vacuum in the back body . Is the correct?

Summary of Contents for Itsumi BT-100

Page 1 INSTRUCTION MANUAL BT-100 MODEL： SINGLE BUCK BODY AND SLEEVER SERIAL NUMBER ： PURCHASED DATE： ITSUMI SEISAKUSHO CO., LTD. SAITAMA JAPAN TITLE: INSTRUCTION MANUAL DWG.NO. TOR－060404 REV. 04/20//2006...
Page 2 CONTENTS ● S A F E T Y I N S T U C T I O N S A - 1 ～ A - 4 ● I N S TA L L AT I O N O F T H E M A C H I N E B - 1 ～...
Page 3: Safety Instructions
SAFETY INSTRUCTIONS PREFACE This Instruction Manual states the way how to use the Machine correctly, the cares to be taken in using the Machine, and so on. In order for you to fully make use of the performance of the Machine and use it safely, please read through this Instruction Manual to its end before using the Machine.
Page 4 SAFETY INSTRUCTIONS DON’T BE TRAPPED When the machine begins to operate, do not move your hand, face, or other parts of the body within the moving space of the iron and/or the machine. WARNING ●You may get suppressed, bruised, or burned. BE CAREFUL WITH HIGH-TEMPERATURE PARTS Steam pipes, steam hoses, and iron get extremely hot.
Page 5 STOP IMMEDIATELY IF THE MACHINE DAMAGES A SHIRT While using the unit properly and correctly, if any damage is WARNING found on the shirt being pressed, stop the operation immediately and find the cause. ●This minimizes the damage. DO NOT REORGANIZE OF THE MACHINE We are surely recommended to prohibit reorganize of the machines specification changes and removal of the warning label etc.
Page 6 XECUTE THE REGULAR CHECK We are surely recommended execute the regular inspection more than once per year for confirm the performance and activates safely of the machine. Also please execute to replace the CAUTION consumption articles when limit the life time has come. CONSUMPTION ARTICLES ARE MUST BE USE GENUINE PARTS We surely recommends to use our genuine parts when replace...
Page 7: Installation Of The Machine
INSTALLATION OF THE MACHINE INSTALLATION OF THE MACHINE Place the Machine on a proper level surface. It is a great impact on the action and life time of the Machine whether it is ensured to be leveled. For a place where the Machine is positioned, choose a secure floor that can withstand it’s weight.
Page 8: Electric Work
ELECTRIC WORK Power source is 3-phase, 200V, 30amps, 50/ 60Hz. It has 4 lines, one of which is ground wire (green co lour). When fitting a suitable plug to the AC line cord, it is essential that it contains an earth/ground contact and that must be connected.
Page 9 AIR PLUMBING This machine will be needed to work that the power is more than 1 horse power (0.75 Kw) compressor. Please use it well enough power even if the power is more than 1 horse power if it’s to operate complex of the machine at the same time. Please use the inner size of the pipe is bigger than 8mm for the air plumbing in case if it’s use under 8mm it may result of reduce the pressure momentary and influence the function of the machine incorrectly and finish condition as well.
Page 10 TRIAL OPERATION OF THE MACHINE After install the machine, upon confirm connect for the steam, electricity and the air activate trial operation. 1. Open the machine ・ Get rid of the vinyl cover and lapping paper. ・ Get rid of the rectangular timber where fixed the back iron for the body press and left arm. ・...
Page 11: Periodic Check
PERIODIC CHECK DAILY PRE-USE CHECK Do not use the machine if all the safety devices and stop buttons are does not work normally. Check this matters everyday before use this machine. WARNING Air filter for moisture and oil contents can automatically discharge such impurities with drain when drains are accumulates.
Page 12 Efficiency of the filter for the air will be decrease by time passed by so that the volume of the passes the air will be decreased naturally. We are surely recommended to replace it as regulated condition. NOTE...
Page 13: Operation Panel
FUNCTIONS OF THE SECTIONS １３７１９１０１１１２５７８ＰＲＥＳＳ　ＴＩＭＥＲＯ　ＮＰＲＯＴＩＭＩＮＧ　　ＴＩＭＥＲＣ...
Page 14 ③HEAT (Timer for hot-air come) You can set the timing for hot air comes into the sleeves. When you press cuffs setting button that the timer starts counts and passes the previously sat the time hot-air blowing comes into the sleeves. REMARK: -The longer set the time, the later timing for the hot air blowing comes.
Page 15 ➉ to ⑪ TIME ALTERATION BUTTON Please refer “SET THE TIMER” paragraph. ⑫ TIME INDICATION WINDOW Indicate remaining time if you are in the finishing process, without this process will indicate the setting time. If the timer became out of order it will be shown “ERROR MARK” in the window.
Page 16 EXTERNAL FEATURES OF THE MACHINE ５６６５８７９４１０１２３ ①CONTROL BOX This contains electric control-related parts, such as sequencer and relay (thermal breaker). ②FOOT SWITCH Pedaling this switch activates the collar fixer, where in turn operates vacuum. ③AIR FILTER This serves as the inlet of hot air coming in the sleeves and forms a filter (net) collecting dust.
Page 17 ⑦STOP BUTTON (RED) Push this button effects to return the status of released the press and stop the other function. When you re-start to work the machine press this button more than three seconds each device will be returned to the origin point. ⑧SAFETY GUARD Safety guard device is installed where at in front of the tuck press iron and side of trunk iron if this device start to work it is the same function of press the stop button.
Page 18: How To Operate
HOW TO OPERATE FINISH PROCESS (Long Sleeves) 1. FASTEN THE SHIRT Put the shirt to the dummy from left side back around the dummy. 2. SET THE SHOULDER Set the shirt to the dummy to make equal to the seam line of the shirt. 3.
Page 19 4. SET THE BACK OF THE SHIRT Pull down the bottom of the shirt lightly to not appear any of slack wrinkles. 5. SET THE FRONT BOTTOM PART Spread the bottom of a shirt for appropriate condition to the dummy. 6.
Page 20 8. SMOOTH OUT OF SMALL WRINKLE It may appear little wrinkle where the part of pocket. shoulder, and the side so prior to finish apply appropriate stroke or pull the shirt. 9. MOVE THE DUMMY When you finished process number 8, press START buttons at the same time by both hand that the dummy will move to the right side.
Page 21 12. SET THE CUFF Insert the cuff tip part approximately 2 to 3 cm and pay attention to insert cuff deeply it may cause to remain impressed part. 13. START FINISH WORK Press the START buttons by the each hand at the same time then start finish work.
Page 22 SHORT-SLEEVED SHIRTS FINISH WORK 1. to 10. FASTEN SHORT-SLEEVED SHIRT Put the short-sleeve shirt onto the trunk as same way from the numbers 1 to 9 of the long-sleeved shirts. 11. T-SHIRT CRAMP DEVICE Pull out the cramp in front of you. 12.
Page 23 13. START FINISH WORK Press the both of START button at the same time and start finish work. 14. EXPAND THE SLEEVE Pulling the sleeve with hot air blowing and complete the arm part. As for the T-shirts finish process does not activates the press device for sleeve.
Page 24: Maintenance And Service
MAINTENANCE AND SERVICE When the maintain for this machine, evacuate steam and air, disconnect electricity, and wait until all steam-heated sections have been cooled. ●High risk for unexpected accident and electric shock may WARNING happen. AIR FILTER REGULATOR ＲＥＧＵＬＡＴＯＲＤＵＭＭＹ　ＭＯＶＩＮＧＯＩＬ　ＭＩＳＴ　ＳＥＰＡＲＡＴＯＲ...
Page 25 DECOMPRESS VALVE (For main air pressure : R4000-15) Adjust the air pressure entering the entire part of the machine. Standard air pressure: 0.5MPa Decompress valve (For the dummy movement: R3000-10) Adjust the air pressure for the movement of the dummy. Standard air pressure: 0.3MPa REMOVAL OF THE DRAIN WATER Percolation drain water will be accumulated into the definite volume cup or pressure in the bowl...
Page 26 ADJUST THE AIR PRESSURE This machine has 4 decompression valves for the main, PRESSUER GAUGE dummy movement, enter and return of the tuck slide part. Decompression valve for the air role keep the supplying pressure to definite level and the way of the pressure adjustment is pull up the knob lightly and turn it properly and check the pressure level by the pressure gauge.
Page 27 REPLACE THE TRUNK PAD AND COVER Due to have activates the machine many times that the part of the trunk and air bag, pad and the cover for the tuck press part will be exhausted. We are surely recommends to replace that the parts periodically.
Page 28 REMOVE THE PAD AND COVER 1. Loose two anchor bolts where fixed collar fixer and remove it from the dummy. 2. Loose the fixed hose nut where connecting the cylinder of collar fixer and remove air hose. 3. Remove the strings where in the arm cover. 4.
Page 29 STRUCTURE OF THE TUCK AND PAD COVER ① Tuck cover ② Tuck uniron pad ③ Tuck silicone pad (Upper) ④ Tuck silicone pad (Lower) ⑤ Tuck frame ３１２４５ REPLACEMENT OF THE TUCK AND PAD COVER 1. Release string of the tuck cover to remove the cover. 2.
Page 30 CIRCUIT PROTECTOR (CP31F-M/2) Due to happen to had over load capacitance caused by the damage of the parts or short circuit for the interconnected electrical wiring part shut down the interconnected circuit and protect the regulation circuit of the electric regulation box if does not showing consequences the operation even turn on the power supply switch check the circuit protector and in case the switch turn off inspect the cause of it and when you cleared the reason then turn the lever on in due course.
Page 31 THERMAL RELAY Thermal relay is located at regulate box for electric motor where the back part of the machine. When applying over load capacitance to the electric motor raise the thermal and shut down the circuit when you recover circuit be cleared the cause of it and push that resetting button.
Page 32 ELECTRO MAGNETIC VALVE The electro magnetic valve turn the air direction by electric signal and affects the cylinder works expand and shrink. For this machine built in nine ranges manifold type and also single setting type electro magnetic valve. 9 (NINE) RANGES MANIFOLD TYPE ①Signal code Wiring to the regulate box.
Page 33 FOR TRUNK PRESSURIZATION ①Signal code To be wired to the regulation box. ②Plug connector plus indicator lamp. When turn on electricity the lamp will be on and when you remove pull out the center screw. ③Manual control knob Regular: Turn to the 0 (zero) Manual: Turn to the 1 (one) ④Silencer with speed control Control air exhaust sounds as well as regulate...
Page 34 AIR CYLINDER The actions of each section of the ６２５１５ machine are brought by the air cylinder. Understand the outline of the air cylinder make countermeasures in case any trouble occurs. Names of each part ① Cylinder tube ３...
Page 35 Contact less switches Outline When the piston comes under the contact less switch, it switches on and the lamp lights on. The machine confirms the position of the cylinder in this way. “The contact less switch does not work." This happens in almost all cases when the position where the piston stops has changed. Check the cause of it and correct it.
Page 36: Specifications Of The Machine
SPECIFICATIONS OF THE MACHINE MAIN ITEMS Name: Single Buck Body and Sleever Model: BT-100 Air supply pressure: 0.5 - 0. 7 MPa Max Steam consumption pressure: 0.7MPa Power source: 3 phase 200 V Electricity consumption: 2.5 Kw (50Hz) / 2.7Kw (60Hz)
Page 37 TOP ASSEMBLY DRAWING G‑2...
Page 38 WIRING DIAGRAM G‑3...
Page 39 WIRING DIAGRAM G‑4...
Page 40: Troubleshooting
TROUBLE SHOOTING Symptom Cause Treatment Power does not come to Electricity is not supplying Check the power source cord and your switch does factory's breaker. indicate operation panel. Activating circuit breaker Check the cause of short circuit, etc and reset the circuit protector. Collar cannot be set.
Page 41 TROUBLE SHOOTING Symptom Cause Treatment Dummy does not move to the devices Check the sensor for release iron, right. returned to regulate position or do left side of dummy and back of left enter command even arm. returned at regulate position. Damaged electro magnetic valve.
Page 42 TROUBLE SHOOTING Symptom Cause Treatment Do not come hot air. Proper setting of the timer for Reset the timer to a suitable time. hot air blowing. Activating thermal relay due to Remove cause over load over load capacitance of hot air capacitance of motor and reset motor.
Page 43 TROUBLE SHOOTING Symptom Cause Treatment Raising wrinkles Worn out the part of the cover and Replace the pad and cover. front back cover. trunk. Raising small wrinkles Poor drying condition due to hot Check root valve of steam and trap where at the sleeve.