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Manuals
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Machinery World Manuals
Freezer
MF600 GA
Technical documentation manual
Machinery World MF600 GA Technical Documentation Manual
Serial no. 683
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Contents
Table of Contents
Bookmarks
Table of Contents
Mf Freezer Manual General Information
Table of Contents
General Information
Introduction
Property Information
Liability Regarding Your Machine
Receiving and Inspection
Mf Freezer Manual Safety
Safety
Safety Decals
Mechanical Hazard
Dasher
Scraper Blades
Cleaning Chemical Hazard
Compressed Air Hazard
Halocarbon Hazard
Operation Cautions
Protect Chrome Cylinders
Avoid Freeze-Up
Beware of Sanitizing Solutions
Prevent Pump Damage
Prevent Dasher Damage
Mf Freezer Manual Description and Specifications
Application
Description
Sanitary Design
Cleaning Equipment
Customer Furnished Components Services
Electrical Service
Compressed Air
Product Supply
Product Packing
Piping
Specifications
Basic Dimensions
Electrical Data
Pumps
Dasher
Refrigeration
Capacity MIX
Table 1
Overrun Table
Table 2
Air Requirements
Water Requirements
Table 3
Lubrication
Installation/Pre-Operation
Installation
Prerequisites
Dimensions
Minimum Clearance Around Freezer for Servicing
Electrical Considerations
Electrical Data
Pump Drive
Dasher Drive
Piping Considerations
Product
Sanitary Air
Water Supply
Water Supply Considerations
Other Considerations
Installation
Uncrating and Leveling
Adjustable Leg
Sanitary Compressed Air Service
Uses for Sanitary Air
Sanitary Air Required
Required Pressure/Volume
Required Connection
Electrical Connections
Wiring Diagrams
Main Power Disconnect/Lock out
Wet Environment
Required Connections
Current Transducer Winding
Current Transducer Winding and Calibration Instructions
Water Connections
Required Pressure/Volume
MIX and Product Piping
Pre-Operation
Start-Up for the Programmable Controller
Dasher and Dasher Drive Preparation
Pumps and Pump Drive Preparation
Built-In Refrigeration System Preparation
Water Valve Regulation
First Cleaning
Mf Freezer Manual Principle of Operation
Principles of Operation
Product Flow System
MIX Pump
Sanitary Air Inlet
Freezing Cylinder and Dasher Assembly
Product Pump
Pump Drive and Speed Control System
MIX Pump
Product Pump
Air System
Overrun
Freezing Cylinder and Dasher
The Refrigerating System
Motor Starter Protector
Electrical System Description
Operator Workstation
Control System Components
C/L Transducer
Interface Module
AC Inverters
Power Supplies and Components
Power Transformer
Table of Contents
Manual Preface
Passwords and Operating Levels
Section 1 - Operator Level
Production on Viscosity
Production on Ice Cream Temperature
Cleaning and Sanitizing
Handling Recipes
The Alarm Screen
The Main Menu
Production Data
Section 2 - Super User Level
Setting Product Related Parameters
Setting Cream Function Related Parameters
Setting CIP and Sanitize Parameters
Alarm Set-Up
Adjusting Overrun Control Parameters
Overrun Set-Up
Adjusting MIX Flow-Rate Control Loop Parameters
MIX Flow Rate Tuning
Adjusting Viscosity Control Loop Parameters
Motor Load Tuning
Adjusting Cylinder Pressure Control Loop Parameters
Cylinder Pressure Tuning
Adjusting Product Temperature Control Loop Parameters
Product Temperature Tuning
Limiting Operator Adjustable Set Points
Set Point High/Low
General Set-Up
Dasher Settings
Hot Gas Settings
Overrun Settings
Pressure Settings
MIX Flow Filling Setting
MIX Flow Rate Control
Calibration
MIX Pump Calibration
Calibration Procedure
Section 3 - Master Level
Using the Test Screen
Test
Mf Freezer Manual Mechanical Maintenance
Dasher (Open Type)
Removal
Installation
Inspection
Maintenance
Rear Beater Bearing
Removal
Installation
Scraper Blades
Inspection
Reconditioning
Belts
Replacement
Inspection
Tensioning
Lubrication
The Pump Gear Case
The Gear Drive for Pumps
Inner Cylinder
Refrigerant Pump-Down
Removal
Assembly
Assembly - Rear Flange Ring
Air System Maintenance
Non-Return Valve
Rotary Pump
Rotor
Removal
Inspection
Installation
Shafts
Inspection
Replacement
Shaft Seals
Replacement
Lubrication
Checking Oil Level
Changing the Oil
Shaft Bearings
Replacement
Adjustment
Oil Seals
Replacement
Mf Freezer E C I C a L Maintenance
Cpu
Electrical Maintenance of the Programmable Controller
Stop Indicator
To Restart the Controller
Analog Input Module
To Test the Analog Input Module
Refer to I/O List for Proper Channel
Analog Output Module
To Test the Analog Output Module
Refer to I/O List for Proper Channel
Digital Input Module
Digital Output Module
I/O Assignment List
External Interface Connections to Unit
External Interface Connection to Unit
Spare Parts
When You Order Spare Parts
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WCB
Ice Cream
An Alliance Company
Technical documentation
MF600 GA Freezer serial no. 683
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Table of
Contents
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Chapters
Mf Freezer Manual General Information
4
Mf Freezer Manual Safety
9
Mf Freezer Manual Description and Specifications
22
Installation/Pre-Operation
30
Mf Freezer Manual Principle of Operation
52
Table of Contents
75
Mf Freezer Manual Mechanical Maintenance
129
Mf Freezer E C I C a L Maintenance
150
Table of Contents
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