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NOTICE The instructions set forth in this manual, as supplemented or modified by Alert Service Bulletins (ASB) or other directions issued by Bell Helicopter Textron Inc. and Airworthiness Directives (AD) issued by the applicable regulatory agencies, shall be strictly followed.
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BHT-214ST-MM PROPRIETARY RIGHTS NOTICE These data are proprietary to Bell Helicopter Textron Inc. Disclosure, reproduction, or use of these data for any purpose other than helicopter operation or maintenance is forbidden without prior written authorization from Bell Helicopter Textron Inc.
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BHT-214ST-MM WARNING THIS MANUAL APPLIES ONLY TO HELICOPTERS AND COMPONENTS MAINTAINED IN ACCORDANCE WITH BELL HELICOPTER TEXTRON (BELL) APPROVED PROCEDURES USING BELL APPROVED PARTS. ALL INSPECTION, REPAIR AND OVERHAUL PROCEDURES PUBLISHED BY BELL, INCLUDING PART RETIREMENT LIFE, ARE BASED SOLELY ON THE USE OF BELL PARTS THAT HAVE BEEN MAINTAINED USING BELL APPROVED DATA.
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BHT-214ST-MM CUSTOMER SUPPORT AND SERVICES Flying smart means that no matter where you are, or what time it is, you can make a call and get additional information, clarification, or advice on a technical or operational issue concerning your helicopter or information contained in our Technical Publications.
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VALUATE OGISTICS UBLICATIONS Have you found something wrong with this manual — an error, an inconsistency, unclear instructions, etc.? Although we strive for accuracy and clarity, we may make errors on occasion. If we do and you discover it, we would appreciate your telling us about it so that we can change whatever is incorrect or unclear.
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CUSTOMER FEEDBACK Return by fax to Product Support Engineering (450) 433-0272, e-mail to publications@bh.com, or mail to the address on the next page. Manual Title: Manual Number (if assigned): Date of Issue: Date of Last Revision: Section, Chapter, Paragraph Affected: Your Feedback: Now Reads: Should Read:...
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TAPE HERE POSTAGE NECESSARY Product Support Engineering 12,800 rue de l’Avenir Mirabel, Québec, Canada, J7J 1R4 FOLD ON DOTTED LINES AND TAPE Export Classification C, ECCN EAR99 TAPE HERE...
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Please complete this form and return by mail, e-mail (publications@bellhelicopter.textron.com), or fax (817-280-6466, Attention: CPDC). This will ensure that the new owners/operators receive updates to their Bell Helicopter Textron Technical Manuals and Bulletins. Model of Helicopter Sold or Purchased ___________________________________________...
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From NO POSTAGE NECESSARY IF MAILED IN THE UNITED STATES BUSINESS REPLY MAIL FIRST CLASS PERMIT NO. 1744 FORT WORTH, TEXAS COMMERCIAL PUBLICATION DISTRIBUTION CENTER P.O. BOX 482 FORT WORTH, TEXAS 76101-0482 FOLD ON DOTTED LINES AND TAPE TAPE HERE Export Classification C, ECCN EAR99...
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BHT-214ST-MM SPARE PARTS WARRANTY ONE YEAR/1,000 HOURS PRORATED WARRANTY AND REMEDY: Seller warrants each new helicopter part or helicopter part reconditioned by seller to be free from defect in material and workmanship under normal use and service and if installed on Bell model helicopters. Seller’s sole obligation under this warranty is limited to replacement or repair of parts which are determined to Seller’s reasonable satisfaction to have been defective...
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FAA APPROVED BHT-214ST-MM CHAPTER 4 — AIRWORTHINESS LIMITATIONS SCHEDULE TABLE OF CONTENTS Paragraph Chapter/Section Page Number Title Number Number AIRWORTHINESS LIMITATIONS SCHEDULE Airworthiness Limitations Schedule ..........4-00-00 TABLES Table Page Number Title Number Airworthiness Limitations Schedule ..............4-00-00 10 MAY 2018 Rev. 13...
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FAA APPROVED BHT-214ST-MM 214ST ALS Revision 13 (SIGNATURE) REVISION DATE OF SIGNATURE FAA/ODA* SIGNATURE Basic Manual 4 January 1982 30 June 1982 30 August 1982 15 October 1982 Chapter 4 not affected 1 December 1982 5 – 8 Chapter 4 not affected 29 July 1983 10 –...
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BHT-214ST-MM FAA APPROVED REVISION DATE OF SIGNATURE FAA/ODA* SIGNATURE 5 February 1988 7 June 1988 12 January 1990 Reissue 26 May 1995 17 May 1996 Chapter 4 not affected 3 September 1996 Chapter 4 not affected 2 May 1997 Chapter 4 not affected...
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H E L I C O P T E R O U T S I D E O F T H E BELL HELICOPTER ARE USED, THEN A P P R O V E D C O M M E R C I A L F L I G H T THE DATA PUBLISHED OR OTHERWISE ENVELOPE.
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Prior to disposing of unsalvageable helicopter parts assemblies are determined by experience, tests, and and materials, caution should be exercised to ensure the judgement of Bell Helicopter Texton engineers. that the parts and materials are disposed of in a The airworthiness lives and inspection intervals cannot manner that does not allow them to be returned for be changed without the approval of the FAA.
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FAA APPROVED BHT-214ST-MM Table 4-1. Airworthiness Limitations Schedule (Cont) NOMENCLATURE PART NUMBER AIRWORTHINESS LIFE MAIN ROTOR CONTROLS Pitch Link Assembly 214-010-410-011 5000 hours Pitch Link Assembly 214-010-490-103 10,000 hours Scissors Assembly 214-010-506-105 10,000 hours Scissors Hub Assembly 214-010-505-101 10,000 hours...
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BHT-214ST-MM FAA APPROVED Table 4-1. Airworthiness Limitations Schedule (Cont) NOMENCLATURE PART NUMBER AIRWORTHINESS LIFE Main Rotor Mast 214-040-090-109 140,000 RIN Tail Rotor Mast 214-040-404-101 5000 hours ROTOR BRAKE QUILL Quill Bearing 204-040-424-103 600 hours NODALIZED PYLON Transmission Spindle 214-030-606-103 2500 hours or 50000 RIN...
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Bell part number (xxx-xxx-xxx-xxx). Suffixes (letters following the dash number) are for reference only. For reference only: Inactivated by ASB 214ST-85-32. RIN (Retirement Index Number) is the retirement life based on fatigue damage from normal helicopter lifts and takeoffs. New components will begin with an accumulated RIN of zero that will be increased as lifts and takeoffs are performed.
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In-service life only remains in effect while the component is installed on the helicopter. Per TB 214ST-98-158, the 10,000 hour life only applies against the lower barrel 41002418, 41005233, or 41005043 details. All other parts of the 214-076-161-101 servo assembly are unlimited life providing a 10,000 hour Time Between Overhaul (TBO) is maintained, reference Chapter 5 Component Overhaul Schedule.
BHT-214ST-MM CHAPTER 5 — INSPECTIONS TABLE OF CONTENTS Paragraph Chapter/Section Page Number Title Number Number INSPECTIONS General ..................5-00-00 Items Not Covered in the Inspection..........5-00-00 Crash Damage................5-00-00 Types of Inspections ..............5-00-00 Definitions ..................5-00-00 Inspection and Overhaul Tolerance ..........
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BHT-214ST-MM TABLE OF CONTENTS (CONT) Paragraph Chapter/Section Page Number Title Number Number CONDITIONAL INSPECTIONS 5-35 Conditional Inspections..............5-00-00 5-36 After Hard Landing................. 5-00-00 5-37 After Sudden Stoppage..............5-00-00 5-38 After Overspeed................5-00-00 5-39 After Compressor Stall or Surge ............ 5-00-00 5-40 After Overtorque ................
The Time Between Overhaul (TBO) and the inspection inspection program designed and recommended by periods are determined through experience, tests, Bell Helicopter Textron for Model 214ST Series Lead-The-Fleet (LTF), or any other special programs helicopters. They can be utilized by registered owners...
5-3. CRASH DAMAGE For the common Bell Helicopter Textron approved optional equipment that is integrated into this Because of the many possible combinations that can Maintenance Manual, refer to this chapter for the...
To permanently remove maintenance interval. The engineering aspects of from service. this change are approved. The program is closely monitored by Bell Helicopter Textron in an • Inspection — A procedure that includes checking, operational environment with selected operators.
214ST The Bell Helicopter Textron approved tolerance for helicopter for owners or operators who desire to scheduled inspections, special inspections, interim develop a progressive inspection system. These inspections, and overhaul intervals, unless otherwise locations are depicted as zones.
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BHT-214ST-MM Figure 5-1. Major Zones 5-00-00 Export Classification C, ECCN EAR99 22 FEB 2013 Rev. 9 Page 7...
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BHT-214ST-MM Figure 5-2. Sub-major Zones (Sheet 1 of 4) 5-00-00 Page 8 Rev. 9 22 FEB 2013 Export Classification C, ECCN EAR99...
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BHT-214ST-MM Figure 5-2. Sub-major Zones (Sheet 2 of 4) 5-00-00 Export Classification C, ECCN EAR99 22 FEB 2013 Rev. 9 Page 9...
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BHT-214ST-MM Figure 5-2. Sub-major Zones (Sheet 3 of 4) 5-00-00 Page 10 Rev. 9 22 FEB 2013 Export Classification C, ECCN EAR99...
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BHT-214ST-MM Figure 5-2. Sub-major Zones (Sheet 4 of 4) 5-00-00 22 FEB 2013 Rev. 9 Page 11/12 Export Classification C, ECCN EAR99...
BHT-214ST-MM SCHEDULED INSPECTION 5-8. SCHEDULED INSPECTIONS Scheduled inspections include the airframe and the component inspections. The scheduled airframe inspection intervals are related to the airframe operating time. The scheduled component inspection WARNING intervals are related to the component operating time.
GENERAL Each listed inspected item or maintenance function is to be performed in accordance with the referenced Maintenance Manual or the BHT-214ST-CR&O Manual chapter specified. Refer to the engine manufacturer’s Maintenance Manual for engine inspection requirements. PRELIMINARY REQUIREMENTS...
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Pre TB 214ST-89-98, clean utility hydraulic system module assembly filter element 205-076-034-007. If filter element 205-076-034-101 is installed, it must be replaced. b. Post TB 214ST-89-98 and 214ST S/N 28185 and subsequent, replace affected filter element. Chapter 67 Tail rotor hydraulic actuator.
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BHT-214ST-MM SCHEDULED INSPECTIONS 5-9. A — INSPECTION (25 HOURS/7 DAYS) (CONT) INITIAL DATA REFERENCE INSPECTION TASK DESCRIPTION MECH OTHER Chapter 63 Nodal beam assembly. 10. Aft pylon support clevis assemblies for cracks. Chapter 32 LANDING GEAR Cross tubes for security and excessive deflection.
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BHT-214ST-MM SCHEDULED INSPECTIONS 5-9. A — INSPECTION (25 HOURS/7 DAYS) (CONT) INITIAL DATA REFERENCE INSPECTION TASK DESCRIPTION MECH OTHER Inspect for clearance and proper clamping between generator power cables and hydraulic lines at the forward end of the combining gearbox.
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Chapter 62 Inspect the main rotor hub assembly and installation with particular attention to the spindle to yoke attachment lugs for cracks and bushing condition (ASB 214ST-12-89). Paragraph 5-20 Review records to determine if drag brace nut/barrel torque Chapter 62...
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BHT-214ST-MM SCHEDULED INSPECTIONS 5-9. A — INSPECTION (25 HOURS/7 DAYS) (CONT) INITIAL DATA REFERENCE INSPECTION TASK DESCRIPTION MECH OTHER NOTE If blades are waxed, do not use siliconized type wax as it will penetrate the paint finish and prevent adherence of paint during subsequent refinishing.
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214-010-816-101 and is not required if ASB 214ST-84-20 has been incorporated. Chapter 64 Inspect pitch change control tube as follows: a. Remove control tube 214-010-816-101. b. With a 10X magnifying glass, carefully inspect for evidence of cracks in an area of 0.125 to 3.380 inch (3.175 to 9.652 mm) from behind bearing seat shoulder toward clevis end...
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BHT-214ST-MM SCHEDULED INSPECTIONS 5-9. A — INSPECTION (25 HOURS/7 DAYS) (CONT) INITIAL DATA REFERENCE INSPECTION TASK DESCRIPTION MECH OTHER c. Inspect for evidence of chafing or scuffing in an area of 9.0 to 11.0 inches (228.6 to 279.4 mm) from behind bearing seat shoulder toward clevis end of tube.
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BHT-214ST-MM SCHEDULED INSPECTIONS 5-9. A — INSPECTION (25 HOURS/7 DAYS) (CONT) INITIAL DATA REFERENCE INSPECTION TASK DESCRIPTION MECH OTHER ENGINE ECU LOCKOUT SYSTEM CHECK Perform an engine ECU lockout system check as follows: Main rotor RPM — 100%. Retard No. 2 throttle to idle.
GENERAL Each listed inspection item or maintenance function is to be performed in accordance with the referenced Maintenance Manual or the BHT-214ST-CR&O Manual chapter specified. Refer to the engine manufacturer’s Maintenance Manual for engine inspection requirements. PRELIMINARY REQUIREMENTS...
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BHT-214ST-MM SCHEDULED INSPECTIONS 5-10. B — INSPECTION (250 HOURS) (CONT) INITIAL DATA REFERENCE INSPECTION TASK DESCRIPTION MECH OTHER Chapter 5 Accomplish complete 25 hour/7 day inspection. Review Special Inspections and perform the special inspections as required. Service Instruction Comply with all inspections and test requirements of all (SI) installed kits.
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BHT-214ST-MM SCHEDULED INSPECTIONS 5-10. B — INSPECTION (250 HOURS) (CONT) INITIAL DATA REFERENCE INSPECTION TASK DESCRIPTION MECH OTHER Crew door assemblies. a. Functional check jettison mechanism. b. Lubricate sliding pins and linkage with an industrial grade wax stick, or equivalent, during reassembly.
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BHT-214ST-MM SCHEDULED INSPECTIONS 5-10. B — INSPECTION (250 HOURS) (CONT) INITIAL DATA REFERENCE INSPECTION TASK DESCRIPTION MECH OTHER d. The lower rear corner of the left side pylon support fitting 214-031-492 at FS 255.20, LBL 14.00, WL 65.00, for cracks and loose fasteners in the horizontal and vertical attach legs.
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BHT-214ST-MM SCHEDULED INSPECTIONS 5-10. B — INSPECTION (250 HOURS) (CONT) INITIAL DATA REFERENCE INSPECTION TASK DESCRIPTION MECH OTHER Nose gear scissor link assemblies for security of attachment. Disassemble, inspect, reassemble, and lubricate wheel bearings. PYLON Chapter 62 Measure swashplate friction.
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BHT-214ST-MM SCHEDULED INSPECTIONS 5-10. B — INSPECTION (250 HOURS) (CONT) INITIAL DATA REFERENCE INSPECTION TASK DESCRIPTION MECH OTHER c. Check pneumatic system for evidence of corrosion and security of attachment. d. Check cable for evidence of damage. Lubricate pulleys with corrosion preventive compound (C-125).
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BHT-214ST-MM SCHEDULED INSPECTIONS 5-10. B — INSPECTION (250 HOURS) (CONT) INITIAL DATA REFERENCE INSPECTION TASK DESCRIPTION MECH OTHER Vertical fin structure. a. Inspect left side of fin forward spar cap angle and external skin for cracks and loose fasteners, paying particular attention to the area with the cold expanded fastener holes.
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BHT-214ST-MM SCHEDULED INSPECTIONS 5-10. B — INSPECTION (250 HOURS) (CONT) INITIAL DATA REFERENCE INSPECTION TASK DESCRIPTION MECH OTHER (5) If the contact at the gearbox mounting bosses is not uniform, remove the gearbox and remove the fresh primer at the gearbox/fin fitting interfacing surfaces with MEK (C-309).
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BHT-214ST-MM SCHEDULED INSPECTIONS 5-10. B — INSPECTION (250 HOURS) (CONT) INITIAL DATA REFERENCE INSPECTION TASK DESCRIPTION MECH OTHER Perform AARS airspeed signals test. Perform FBW elevator tracking test. Perform airspeed monitor systems test. NOTES: Wheel landing gear configuration only. Only required if cargo hook suspension assembly is installed.
GENERAL Each listed inspection item or maintenance function is to be performed in accordance with the referenced Maintenance Manual or BHT-214ST-CR&O Manual chapter specified. Refer to engine manufacturer’s Maintenance Manual for engine inspection requirements. PRELIMINARY REQUIREMENTS...
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BHT-214ST-MM SCHEDULED INSPECTIONS 5-11. C — INSPECTION (500 HOURS) (CONT) INITIAL DATA REFERENCE INSPECTION TASK DESCRIPTION MECH OTHER Review Special Inspections perform special inspections as required. Service Instruction Comply with all inspections and test requirements of all (SI) installed kits.
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BHT-214ST-MM SCHEDULED INSPECTIONS 5-11. C — INSPECTION (500 HOURS) (CONT) INITIAL DATA REFERENCE INSPECTION TASK DESCRIPTION MECH OTHER NOTE The following inspection is to be performed each 500 flight hours or 12 months, whichever occurs first. Disassemble, inspect, reassemble, and lubricate tall rotor...
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BHT-214ST-MM SCHEDULED INSPECTIONS 5-11. C — INSPECTION (500 HOURS) (CONT) INITIAL DATA REFERENCE INSPECTION TASK DESCRIPTION MECH OTHER Chapter 12 and Change combining gearbox oil, clean and inspect internal Chapter 63 filter, and replace 10 micron external oil filter. Chapter 53 Inspect pylon access doors for damage, missing fasteners, and security.
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BHT-214ST-MM SCHEDULED INSPECTIONS 5-11. C — INSPECTION (500 HOURS) (CONT) INITIAL DATA REFERENCE INSPECTION TASK DESCRIPTION MECH OTHER Chapter 53 Inspect tail rotor gearbox support for cracks, corrosion, and wear. Inspect intermediate gearbox support for cracks, corrosion, and wear. Chapter 96 Operational check intermediate gearbox chip detector.
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A more thorough inspection should be accomplished at each pylon or gearbox removal. Wheel landing gear configuration only. Post TB 214ST-90-113 and 214ST S/N 28150 and subsequent, change oil and 3 micron external filer at each 1250 hours or 12 months, whichever occurs first...
GENERAL Each listed inspection item or maintenance function is to be performed in accordance with the referenced Maintenance Manual or BHT-214ST-CR&O Manual chapter specified. Refer to engine manufacturer’s Maintenance Manual for engine inspection requirements. PRELIMINARY REQUIREMENTS Chapter 4 Replace all finite life components that have completed published operating limitations.
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BHT-214ST-MM SCHEDULED INSPECTIONS 5-12. D — INSPECTION (1000 HOURS/1 YEAR) (CONT) INITIAL DATA REFERENCE INSPECTION TASK DESCRIPTION MECH OTHER Chapter 12 Lubricate and service helicopter as required. Chapter 5 Accomplish complete 500 hour inspection if due. Review Special Inspections perform special inspections as required.
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BHT-214ST-MM SCHEDULED INSPECTIONS 5-12. D — INSPECTION (1000 HOURS/1 YEAR) (CONT) INITIAL DATA REFERENCE INSPECTION TASK DESCRIPTION MECH OTHER Remove tailboom assembly. Thoroughly clean the aft and forward faces of each of the four fuselage tailboom attach fittings. a. Inspect left side upper fuselage tailboom attach fitting...
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OTHER Chapter 29 13. Utility hydraulic system filter element(s): a. Pre TB 214ST-89-98, inspect and clean utility hydraulic system module assembly filter element 205-076-034-007. If filter element 205-076-034-101 is installed, it must be replaced. b. Post TB 214ST-89-98 and 214ST S/N 28185 and subsequent, replace elements in pump case drain inline filter, pump pressure line filter, and module filter assemblies.
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BHT-214ST-MM SCHEDULED INSPECTIONS 5-12. D — INSPECTION (1000 HOURS/1 YEAR) (CONT) INITIAL DATA REFERENCE INSPECTION TASK DESCRIPTION MECH OTHER POWER PLANT Chapter 71 Inspect engine mount support fittings for obvious corrosion and cracks. Inspect aft engine mount backup support fittings or obvious corrosion and cracks.
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BHT-214ST-MM SCHEDULED INSPECTIONS 5-12. D — INSPECTION (1000 HOURS/1 YEAR) (CONT) INITIAL DATA REFERENCE INSPECTION TASK DESCRIPTION MECH OTHER Inspect areas as far as possible with components installed. A more thorough inspection should be accomplished at each combining gearbox removal.
BHT-214ST-MM SCHEDULED INSPECTIONS 5-13. E — INSPECTION (5000 HOURS/5 YEARS) INITIAL DATA REFERENCE INSPECTION TASK DESCRIPTION MECH OTHER DATE: __________________W.O. _____________________ FACILITY: _________________ _ ________________________ HELICOPTER S/N: __________ _ ________________________ REGISTRY NO.: ____________ _ ________________________ TOTAL TIME:_______________________________________ SIGNATURE:_______________ _ ________________________...
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BHT-214ST-MM SCHEDULED INSPECTIONS 5-13. E — INSPECTION (5000 HOURS/5 YEARS) (CONT) INITIAL DATA REFERENCE INSPECTION TASK DESCRIPTION MECH OTHER Inspect collective controls jackshaft support intercostal for cracks and corrosion. Inspect cyclic SCAS supports for obvious corrosion and cracks. Inspect collective idler support bracket for corrosion, cracks, and indications of wear at the idler attaching points.
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BHT-214ST-MM SCHEDULED INSPECTIONS 5-13. E — INSPECTION (5000 HOURS/5 YEARS) (CONT) INITIAL DATA REFERENCE INSPECTION TASK DESCRIPTION MECH OTHER NOTE The following tasks are in addition to those noted in step 12 and step 13 and apply only to those helicopters modified with special repair fittings at FS 227.10, RBL 14.00, WL 65.00 (P/N 214-830-100)
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BHT-214ST-MM SCHEDULED INSPECTIONS 5-13. E — INSPECTION (5000 HOURS/5 YEARS) (CONT) INITIAL DATA REFERENCE INSPECTION TASK DESCRIPTION MECH OTHER 20. Inspect tailboom attach bulkhead cracks mechanical or corrosion damage. TAILBOOM Inspect tailboom longerons and fittings for cracks and corrosion. Inspect vertical fin for cracks, corrosion, loose or missing fasteners.
BHT-214ST-MM SPECIAL INSPECTIONS 5-14. SPECIAL INSPECTIONS • Each 100 hours airframe time or 90 days Perform the applicable special inspection of the • Each 250 hours flight operation or 6 months helicopter: • Each 250 hours flight operation or 12 months •...
BHT-214ST-MM SPECIAL INSPECTIONS 5-18. BETWEEN 5 AND 25 HOURS FLIGHT OPERATION AFTER INSTALLATION INITIAL DATA REFERENCE INSPECTION TASK DESCRIPTION MECH OTHER DATE: __________________W.O. _____________________ FACILITY: _________________ _ ________________________ HELICOPTER S/N: __________ _ ________________________ REGISTRY NO.: ____________ _ ________________________ TOTAL TIME:_______________________________________...
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BHT-214ST-MM SPECIAL INSPECTIONS 5-18. BETWEEN 5 AND 25 HOURS FLIGHT OPERATION AFTER INSTALLATION (CONT) INITIAL DATA REFERENCE INSPECTION TASK DESCRIPTION MECH OTHER Chapter 62 SCISSORS AND SLEEVE UPPER HUB NUT After installation of a new, repaired, or overhauled scissors and...
BHT-214ST-MM SPECIAL INSPECTIONS 5-21. AFTER 24 HOURS INITIAL DATA REFERENCE INSPECTION TASK DESCRIPTION MECH OTHER DATE: __________________W.O. _____________________ FACILITY: _________________ _ ________________________ HELICOPTER S/N: __________ _ ________________________ REGISTRY NO.: ____________ _ ________________________ TOTAL TIME:_______________________________________ SIGNATURE:_______________ _ ________________________ NOTE Torque check is the term used when the specified torque or standard torque plus tar torque is applied to a fastener in a tightening direction.
BHT-214ST-MM SPECIAL INSPECTIONS 5-26. EACH 500 HOURS FLIGHT OPERATION OR 12 MONTHS INITIAL DATA REFERENCE INSPECTION TASK DESCRIPTION MECH OTHER DATE: __________________W.O. _____________________ FACILITY: _________________ _ ________________________ HELICOPTER S/N: __________ _ ________________________ REGISTRY NO.: ____________ _ ________________________ TOTAL TIME:_______________________________________ SIGNATURE:_______________ _ ________________________...
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BHT-214ST-MM SPECIAL INSPECTIONS 5-26. EACH 500 HOURS FLIGHT OPERATION OR 12 MONTHS (CONT) INITIAL DATA REFERENCE INSPECTION TASK DESCRIPTION MECH OTHER TAIL ROTOR DRIVESHAFT HANGER (ENGINE DECK MOUNTED) COUPLING NOTE Disassemble coupling to the extent necessary to perform a close visual inspection of seal, inner coupling, outer coupling, spring, and retainer.
SIGNATURE:_______________ _ ________________________ NOTE Accomplish every 1000 hours. NOTE 1000 hour piston and rod seal replacement applies to actuator assemblies that do not meet the intent TB 214ST-84-37, TB 214ST-86-68 TB 214ST-91-124. Woodward HRT DUAL HYDRAULIC ACTUATOR (214-076-161) Manual 67-31-11 Replace the four piston rod seals and the two piston head seals.
BHT-214ST-MM SPECIAL INSPECTIONS 5-29. EACH 1250 HOURS FLIGHT OPERATION OR 24 MONTHS INITIAL DATA REFERENCE INSPECTION TASK DESCRIPTION MECH OTHER DATE: __________________W.O. _____________________ FACILITY: _________________ _ ________________________ HELICOPTER S/N: __________ _ ________________________ REGISTRY NO.: ____________ _ ________________________ TOTAL TIME:_______________________________________ SIGNATURE:_______________ _ ________________________...
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BHT-214ST-MM SPECIAL INSPECTIONS 5-29. EACH 1250 HOURS FLIGHT OPERATION OR 24 MONTHS INITIAL DATA REFERENCE INSPECTION TASK DESCRIPTION MECH OTHER SCISSORS AND SLEEVE DRIVE PLATE Chapter 62 At each tension-torsion strap replacement (1250 hours), remove scissors and sleeve drive plate and inspect splines for wear.
SIGNATURE:_______________ _ ________________________ NOTE Accomplish every 2500 hours. NOTE 2500 hour piston and rod seal replacement applies to actuator assemblies that meet the intent TB 214ST-84-37, TB 214ST-86-68, TB 214ST-91-124. Woodward HRT DUAL HYDRAULIC ACTUATOR (214-076-161) Manual 67-31-11 Replace the four piston rod seals and the two piston head seals.
BHT-214ST-MM SPECIAL INSPECTIONS 5-31. EACH 180 DAYS OR 6 MONTHS INITIAL DATA REFERENCE INSPECTION TASK DESCRIPTION MECH OTHER DATE: __________________W.O. _____________________ FACILITY: _________________ _ ________________________ HELICOPTER S/N: __________ _ ________________________ REGISTRY NO.: ____________ _ ________________________ TOTAL TIME:_______________________________________ SIGNATURE:_______________ _ ________________________ NOTE Accomplish every 180 days or 6 months.
BHT-214ST-MM SPECIAL INSPECTIONS 5-32. ONCE A YEAR (ANNUALLY) INITIAL DATA REFERENCE INSPECTION TASK DESCRIPTION MECH OTHER DATE: __________________W.O. _____________________ FACILITY: _________________ _ ________________________ HELICOPTER S/N: __________ _ ________________________ REGISTRY NO.: ____________ _ ________________________ TOTAL TIME:_______________________________________ SIGNATURE:_______________ _ ________________________ NOTE Accomplish once a year (annually).
BHT-214ST-MM SPECIAL INSPECTIONS 5-33. EACH 3 YEARS INITIAL DATA REFERENCE INSPECTION TASK DESCRIPTION MECH OTHER DATE: __________________W.O. _____________________ FACILITY: _________________ _ ________________________ HELICOPTER S/N: __________ _ ________________________ REGISTRY NO.: ____________ _ ________________________ TOTAL TIME:_______________________________________ SIGNATURE:_______________ _ ________________________ NOTE Accomplish every 3 years (36 calendar months).
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BHT-214ST-MM SPECIAL INSPECTIONS 5-33. EACH 3 YEARS (CONT) INITIAL DATA REFERENCE INSPECTION TASK DESCRIPTION MECH OTHER Chapter 32 Remove emergency flotation system nitrogen reservoir. Perform a hydrostatic test in accordance with DOT-SP-8162 cylinder inspection. Chapter 25 LIFE RAFT EJECTION NITROGEN RESERVOIR Remove life raft ejection nitrogen reservoir.
Perform the applicable conditional inspection of procedures (as applicable) for that component listed in the helicopter after: the BHT-214ST-CR&O Manual. • Hard landing If the applicable conditional inspection does not provide complete information on a specific type of •...
BHT-214ST-MM CONDITIONAL INSPECTIONS 5-36. AFTER HARD LANDING INITIAL DATA REFERENCE INSPECTION TASK DESCRIPTION MECH OTHER DATE: __________________W.O. _____________________ FACILITY: _________________ _ ________________________ HELICOPTER S/N: __________ _ ________________________ REGISTRY NO.: ____________ _ ________________________ TOTAL TIME:_______________________________________ SIGNATURE:_______________ _ ________________________ NOTE Accomplish after hard landing.
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BHT-214ST-MM CONDITIONAL INSPECTIONS 5-36. AFTER HARD LANDING (CONT) INITIAL DATA REFERENCE INSPECTION TASK DESCRIPTION MECH OTHER Inspect main and tail rotor blades for evidence of strike damage. If blade strike damage exists, perform sudden stoppage inspection. Visually check the underside of the fuselage and tailboom for ground contact damage.
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BHT-214ST-MM CONDITIONAL INSPECTIONS 5-36. AFTER HARD LANDING (CONT) INITIAL DATA REFERENCE INSPECTION TASK DESCRIPTION MECH OTHER Inspect wheel rims for cracks or deformation. Inspect wheel half retaining bolts for looseness or damage. Inspect wheel brake housing for cracks and attaching bolts for looseness or damage.
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BHT-214ST-MM CONDITIONAL INSPECTIONS 5-36. AFTER HARD LANDING (CONT) INITIAL DATA REFERENCE INSPECTION TASK DESCRIPTION MECH OTHER 14. If damage is more extensive than landing gear crosstube yielding, or distortion, cracks, and damage attachment bolts to the wheel type landing gear, a hard landing has occurred;...
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BHT-214ST-MM CONDITIONAL INSPECTIONS 5-36. AFTER HARD LANDING (CONT) INITIAL DATA REFERENCE INSPECTION TASK DESCRIPTION MECH OTHER i. Swashplate and support assembly. j. Scissors and sleeve assembly. k. Nodal beam assembly. l. Pylon restraint assemblies. Check all cowling and doors for proper fit and alignment.
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BHT-214ST-MM CONDITIONAL INSPECTIONS 5-36. AFTER HARD LANDING (CONT) INITIAL DATA REFERENCE INSPECTION TASK DESCRIPTION MECH OTHER Chapter 67 11. Inspect the flight control system for bent or damaged tubes (graphite composite tubes under the floor in all systems), bellcrank, and supports. Check bearings for condition, paying particular attention to rotating controls.
BHT-214ST-MM CONDITIONAL INSPECTIONS 5-37. AFTER SUDDEN STOPPAGE INITIAL DATA REFERENCE INSPECTION TASK DESCRIPTION MECH OTHER DATE: __________________W.O. _____________________ FACILITY: _________________ _ ________________________ HELICOPTER S/N: __________ _ ________________________ REGISTRY NO.: ____________ _ ________________________ TOTAL TIME:_______________________________________ SIGNATURE:_______________ _ ________________________ NOTE Accomplish after sudden stoppage.
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(2) If main rotor blades incurred damage, perform an evaluation inspection on main rotor hub assembly in accordance with BHT-214ST-CR&O Manual. Make an entry in component record to show that reason for removal is sudden stoppage.
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(2) If no visual evidence of damage is detected, perform evaluation inspection accordance with BHT-214ST-CR&O Manual. Make an entry in component record to show that reason for removal is sudden stoppage. e. Transmission mast assembly nodal beam assembly.
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(1), and there is no obvious damage that would render hanger assemblies unserviceable, the hanger assemblies shall have an evaluation inspection performed in accordance with BHT-214ST-CR&O Manual. Make an entry in component record to show that reason for removal is sudden stoppage. g. Tail rotor driveshafts.
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Chapter 64 for the A-Inspection. If visible damage is noted on tail rotor hub and blade assembly, remove tail rotor hub and blade assembly and perform evaluation inspection in accordance with BHT-214ST-CR&O Manual. Make an entry in component record to show that reason for removal is sudden stoppage.
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(3) If tail rotor output gears reveal discrepancies, remove transmission and perform an evaluation inspection in accordance with BHT-214ST-CR&O Manual. Make an entry in component record to show that reason for removal is sudden stoppage.
BHT-214ST-MM CONDITIONAL INSPECTIONS 5-38. AFTER OVERSPEED INITIAL DATA REFERENCE INSPECTION TASK DESCRIPTION MECH OTHER DATE: __________________W.O. _____________________ FACILITY: _________________ _ ________________________ HELICOPTER S/N: __________ _ ________________________ REGISTRY NO.: ____________ _ ________________________ TOTAL TIME:_______________________________________ SIGNATURE:_______________ _ ________________________ NOTE Accomplish after overspeed.
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BHT-214ST-MM CONDITIONAL INSPECTIONS 5-38. AFTER OVERSPEED (CONT) INITIAL DATA REFERENCE INSPECTION TASK DESCRIPTION MECH OTHER (4) Tail rotor driveshafts. Perform the following inspections if main rotor overspeed exceeds 110% but is less than 117%. BHT-214ST-CR&O a. Remove and perform evaluation inspection on the following components.
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BHT-214ST-MM CONDITIONAL INSPECTIONS 5-38. AFTER OVERSPEED (CONT) INITIAL DATA REFERENCE INSPECTION TASK DESCRIPTION MECH OTHER (8) Tail rotor gearbox. (9) Tail rotor hub and blades. c. Install serviceable main transmission, main driveshaft, and combining gearbox. Perform the following inspections if main rotor overspeed exceeds 117%.
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(2) Inspect blades for bond separation. Perform visual and tap inspection. (3) Inspect blade retention bolt hole bushing and drag brace bolt hole bushing for elongation (BHT-214ST-CR&O, Chapter 62). (4) If no discrepancies are found in inspections outlined in step (1) through step (3), the main rotor blades can be retained in service.
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BHT-214ST-MM CONDITIONAL INSPECTIONS 5-38. AFTER OVERSPEED (CONT) INITIAL DATA REFERENCE INSPECTION TASK DESCRIPTION MECH OTHER (6) If blades pass inspection requirements and no other discrepancies exist, blades are acceptable for service. BHT-214ST-MM f. Perform a thorough visual inspection of the following components.
BHT-214ST-MM CONDITIONAL INSPECTIONS 5-39. AFTER COMPRESSOR STALL OR SURGE INITIAL DATA REFERENCE INSPECTION TASK DESCRIPTION MECH OTHER DATE: __________________W.O. _____________________ FACILITY: _________________ _ ________________________ HELICOPTER S/N: __________ _ ________________________ REGISTRY NO.: ____________ _ ________________________ TOTAL TIME:_______________________________________ SIGNATURE:_______________ _ ________________________ NOTE Accomplish after compressor stall or surge.
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BHT-214ST-MM CONDITIONAL INSPECTIONS 5-39. AFTER COMPRESSOR STALL OR SURGE (CONT) INITIAL DATA REFERENCE INSPECTION TASK DESCRIPTION MECH OTHER Power plant. a. Perform engine inlet blockage, detection, inspection accordance with engine manufacturer’s Maintenance Manual. b. If stall or surge occurred during start, refer to combustor rumble and starting stalls troubleshooting charts in accordance with the engine manufacturer’s Maintenance Manual.
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If no cracks are found, remove cover from left side of intermediate gearbox and plug from top forward side of tail rotor gearbox (BHT-214ST-CR&O). Inspect gear teeth of pinions and gears with a high-intensity light source. If...
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Perform overhaul evaluation inspection accordance with BHT-214ST-CR&O Manual. Make an entry in component record to show that reason for removal is compressor stall or surge. Main rotor hub and blade. a. Perform a close visual inspection of the main rotor hub and blade.
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INSPECTION TASK DESCRIPTION MECH OTHER f. Perform an evaluation inspection in accordance with BHT-214ST-CR&O Manual. Make an entry in component record to show that reason for removal is compressor stall or surge. BHT-214ST-MM Airframe. a. Check tailboom pylon from BS 293.50 aft to top of vertical fin for evidence of damaged panels, skin, and/or structure and rivets for looseness and/or sheared heads.
BHT-214ST-MM CONDITIONAL INSPECTIONS 5-40. AFTER OVERTORQUE INITIAL DATA REFERENCE INSPECTION TASK DESCRIPTION MECH OTHER DATE: __________________W.O. _____________________ FACILITY: _________________ _ ________________________ HELICOPTER S/N: __________ _ ________________________ REGISTRY NO.: ____________ _ ________________________ TOTAL TIME:_______________________________________ SIGNATURE:_______________ _ ________________________ NOTE Accomplish after overtorque.
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BHT-214ST-MM CONDITIONAL INSPECTIONS 5-40. AFTER OVERTORQUE (CONT) INITIAL DATA REFERENCE INSPECTION TASK DESCRIPTION MECH OTHER c. Intermediate gearbox. Check gearbox for security and torque check. d. Tail rotor gearbox. Check gearbox for security and torque check retaining nuts. e. Tail rotor driveshafts.
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BHT-214ST-MM CONDITIONAL INSPECTIONS 5-40. AFTER OVERTORQUE (CONT) INITIAL DATA REFERENCE INSPECTION TASK DESCRIPTION MECH OTHER e. Inspect intermediate and tail rotor gearbox chip detectors. If chip detectors appear normal and there is no evidence of internal failure, operate the drive system for 5 hours and reinspect the chip detectors.
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BHT-214ST-MM CONDITIONAL INSPECTIONS 5-40. AFTER OVERTORQUE (CONT) INITIAL DATA REFERENCE INSPECTION TASK DESCRIPTION MECH OTHER (4) Main driveshaft. (5) Transmission assembly. (6) Swashplate assembly. (7) Combining gearbox. (8) Tail rotor hub and blades. (9) Intermediate gearbox. (10) Tail rotor gearbox.
BHT-214ST-MM CONDITIONAL INSPECTIONS 5-41. AFTER LIGHTNING STRIKE INITIAL DATA REFERENCE INSPECTION TASK DESCRIPTION MECH OTHER DATE: __________________W.O. _____________________ FACILITY: _________________ _ ________________________ HELICOPTER S/N: __________ _ ________________________ REGISTRY NO.: ____________ _ ________________________ TOTAL TIME:_______________________________________ SIGNATURE:_______________ _ ________________________ NOTE Accomplish after lightning strike.
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BHT-214ST-MM CONDITIONAL INSPECTIONS 5-41. AFTER LIGHTNING STRIKE (CONT) INITIAL DATA REFERENCE INSPECTION TASK DESCRIPTION MECH OTHER Perform the following inspections: Visually inspect all external surfaces of the helicopter with particular attention to main rotor blades and hub, the transmission and mast assembly, combining gearbox, tail rotor blades and hub, tail rotor gearbox, intermediate gearbox, vertical fin, and airframe.
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BHT-214ST-MM CONDITIONAL INSPECTIONS 5-41. AFTER LIGHTNING STRIKE (CONT) INITIAL DATA REFERENCE INSPECTION TASK DESCRIPTION MECH OTHER (1) Remove main rotor mast assembly and visually inspect the balls in the upper mast bearings for signs of electrical arcing or burning. Rotate bearing during inspection so that all the surface of each ball may be observed.
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BHT-214ST-MM CONDITIONAL INSPECTIONS 5-41. AFTER LIGHTNING STRIKE (CONT) INITIAL DATA REFERENCE INSPECTION TASK DESCRIPTION MECH OTHER f. Inspect intermediate gearbox assembly. (1) Remove output quill assembly from intermediate gearbox. Visually inspect gear teeth for signs of electrical arcing or burning. Rotate quills to check for smooth rotation of bearings.
BHT-214ST-MM COMPONENT OVERHAUL SCHEDULE 5-42. COMPONENT OVERHAUL SCHEDULE CAUTION The Component Overhaul Schedule (Table 5-1) provides the time interval between overhaul for each applicable helicopter component. OVERHAUL SCHEDULE FOR SOME KIT COMPONENTS AND/OR PARTS IS NOT COVERED IN THIS SCHEDULE. REFER...
BHT-214ST-MM Table 5-1. Component Overhaul Schedule NOMENCLATURE PART NUMBER OVERHAUL INTERVAL MAIN ROTOR HUB Hub Assembly 214-010-100-159 2500 hours Hub Assembly 214-010-100-183 2500 hours Hub Assembly 214-010-100-207 2500 hours MAIN ROTOR CONTROLS Swashplate and Support Assembly 214-010-500 2500 hours Scissors and Sleeve Assembly...
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Replace bearing at overhaul. Reference Airworthiness Limitations Schedule, Chapter 4. Per TB 214ST-98-158, a 10,000 hour life only applies against the lower barrel 41002418, 41005233, or 41005043 details. All other parts of the servo assembly 214-076-161 are unlimited life providing a 10,000 hour Time Between Overhaul (TBO) is maintained.