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ThorWorks Industries SealMaster 300 Series Owner's Manual

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  • Page 2 HEATED ASPHALT DISTRIBUTOR Owner’s Manual Version 2.1 Issue Date: June 2019 Effective Date: January 2018 Version Date Changes Approval Original Issue 4/19 New Format and Updates 6/19 Updated Wiring Diagrams S:\Engineering\13-Operator Manuals\Current\HEATED_ASPHALT_DIST_V2.1_JUNE2019.docx...

  • Page 3: Table Of Contents

    Table of Contents CORRESPONDENCE .......................................... 2 SealMaster® LIMITED WARRANTY ....................................3 SAFETY PRECAUTIONS AND CAUTIONS ................................... 4 PRECAUTIONS ..........................................4 CAUTIONS ............................................ 4 FIRST AID ............................................5 OPERATING INSTRUCTIONS ......................................6 HEATING THE MATERIAL -1 ......................................6 STARTING THE ENGINE ........................................ 8 PUMPING MATERIAL - 2 ......................................

  • Page 5: Sealmaster® Limited Warranty

    SealMaster® LIMITED WARRANTY SealMaster warrants that its products are of quality material and workmanship. SealMaster agrees to replace, within a period of one (1) year from date of delivery, or at its option, repair, without charge, any part of their manufacture which proved defective.

  • Page 6: Safety Precautions And Cautions

    SAFETY PRECAUTIONS AND CAUTIONS PRECAUTIONS • The operator must be aware that he is working with a mechanical device, that contains materials, and must exercise caution at all times. • Always wear eye and ear protection, long sleeve shirt, and gloves. •...

  • Page 7: First Aid

    SAFETY PRECAUTIONS AND CAUTIONS FIRST AID...

  • Page 8: Operating Instructions

    HEATED ASPHALT DISTRIBUTOR APPLIES TO ALL TRAILER AND SKID VERSIONS OPERATING INSTRUCTIONS REGULATOR NIPPLE INLET GAS SHUT-OFF STRIKER FLINT COUPLER BURNER GAS PILOT PICTURE – 1 THERMOCOUPLE NUT & NIPPLE LP GAS HOSE HEATING THE MATERIAL -1 Attach the threaded nipple inlet #1 to your LP Gas tank. The burner uses vapor propane, NOT liquid.
  • Page 9 HEATED ASPHALT DISTRIBUTOR APPLIES TO ALL TRAILER AND SKID VERSIONS OPERATING INSTRUCTIONS HEATING THE MATERIAL - 1 cont. Once you have ignition, you must continue to depress the red push button on gas pilot valve #8 for at least 10 seconds. This allows the thermocouple #9 to heat up, allowing the gas valve to continue the gas flow.

  • Page 10: Starting The Engine

    HEATED ASPHALT DISTRIBUTOR APPLIES TO ALL TRAILER AND SKID VERSIONS OPERATING INSTRUCTIONS STARTUP ENGINE THROTTLE PULL HANDLE CHOKE ON/OFF FUEL SWITCH STARTING THE ENGINE NOTE: If equipped with optional hydraulic drive upgrade refer to pages 18-26 • Set the fuel shutoff and choke levers to the position.

  • Page 11: Pumping Material - 2

    HEATED ASPHALT DISTRIBUTOR APPLIES TO ALL TRAILER AND SKID VERSIONS OPERATING INSTRUCTIONS PUMPING MATERIAL - 2 Open main tank valve #16 and recirculation valve #24. Close all other valves. Start engine #23 only after reading the engine manual, provided with your machine.
  • Page 12 HEATED ASPHALT DISTRIBUTOR APPLIES TO ALL TRAILER AND SKID VERSIONS OPERATING INSTRUCTIONS DIESEL TANK PICTURE - 3 RECIRCULATION DIESEL FLUSH SPRAY HOSE FEED THERMOMETER SPRAY BAR FEED MAIN TANK BASKET STRAINER ASSEMBLY BASKET...

  • Page 13: Spray Bar - 3

    HEATED ASPHALT DISTRIBUTOR APPLIES TO ALL TRAILER AND SKID VERSIONS OPERATING INSTRUCTIONS SPRAY BAR - 3 10. When using the spray bar #31, spray hose feed valve #25 and spray wand valve #27 remain closed. Once you have recirculated product, slowly close recirculation valve #24.
  • Page 14 HEATED ASPHALT DISTRIBUTOR APPLIES TO ALL TRAILER AND SKID VERSIONS OPERATING INSTRUCTIONS SPRAY TIP 80/20 SEAT SPRAY TIP VALVE SPRAY BAR ASSEMBLY SHEAVE BUSHING V-BELT SHEAVE PICTURE - 4 BUSHING...

  • Page 15: Diesel Flush - 4

    HEATED ASPHALT DISTRIBUTOR APPLIES TO ALL TRAILER AND SKID VERSIONS OPERATING INSTRUCTIONS DIESEL FLUSH - 4 17. Close main tank valve #16 and recirculation valve #24. Start engine #23. 18. Open diesel flush valve #15 on the bottom of the diesel tank #12. 19.
  • Page 16 HEATED ASPHALT DISTRIBUTOR APPLIES TO ALL TRAILER AND SKID VERSIONS OPERATING INSTRUCTIONS SPRAY TIP 80/20 SPRAY WAND VALVE PICTURE - 5 SPRAY WAND ASSEMBLY SPRAY HOSE COUPLER SAFETY BREAK-AWAY SPRAY BAR LEVER-OPTIONAL TRAILER PLUG JACK HOOK SAFETY CHAIN AXLE TIRE...

  • Page 17: Operating Instructions With Hydraulic Drive

    HEATED ASPHALT DISTRIBUTOR APPLIES TO OPTIONAL HYDRAULIC DRIVE VERSIONS OPERATING INSTRUCTIONS WITH HYDRAULIC DRIVE REGULATOR NIPPLE INLET GAS SHUT-OFF STRIKER FLINT COUPLER BURNER GAS PILOT PICTURE – 1 THERMOCOUPLE NUT & NIPPLE LP GAS HOSE HEATING THE MATERIAL - 1 1.

  • Page 18: Heating The Material - 1

    HEATED ASPHALT DISTRIBUTOR APPLIES TO OPTIONAL HYDRAULIC DRIVE VERSIONS OPERATING INSTRUCTIONS WITH HYDRAULIC DRIVE HEATING THE MATERIAL - 1 cont. Once you have ignition, you must continue to depress the red push button on gas pilot valve #8 for at least 10 seconds. This allows the thermocouple #9 to heat up, allowing the gas valve to continue the gas flow.

  • Page 19: Checklist

    HEATED ASPHALT DISTRIBUTOR APPLIES TO OPTIONAL HYDRAULIC DRIVE VERSIONS OPERATING INSTRUCTIONS WITH HYDRAULIC DRIVE STARTUP CHECKLIST • Check engine oil level. Follow manufacturers guidelines as to type and frequency of changes. • Check hydraulic oil level. Use grade AW68 hydraulic oil. •...

  • Page 20: Starting The Engine

    HEATED ASPHALT DISTRIBUTOR APPLIES TO OPTIONAL HYDRAULIC DRIVE VERSIONS OPERATING INSTRUCTIONS WITH HYDRAULIC DRIVE STARTUP THROTTLE ENGINE SWITCH CHOKE FUEL STARTING THE ENGINE • Set the fuel shutoff and choke levers to the position. • Set the throttle lever at ½ open. •...

  • Page 21: Pumping Material - 2

    HEATED ASPHALT DISTRIBUTOR APPLIES TO OPTIONAL HYDRAULIC DRIVE VERSIONS OPERATING INSTRUCTIONS WITH HYDRAULIC DRIVE PUMPING MATERIAL - 2 6. Open main tank valve #16 and recirculation valve #24. Close all other valves. 7. Start engine #23 only after reading the engine manual, provided with your machine.
  • Page 22 APPLIES TO OPTIONAL HYDRAULIC DRIVE VERSIONS OPERATING INSTRUCTIONS WITH HYDRAULIC DRIVE DIESEL TANK PICTURE - 3 RECIRCULATION DIESEL FLUSH SPRAY HOSE FEED THERMOMETER SPRAY BAR FEED MAIN TANK BASKET STRAINER ASSEMBLY BASKET MATERIAL PUMP CONTROL VALVE GRAVITY VALVE HEATED ASPHALT DISTRIBUTOR...

  • Page 23: Spray Bar - 3

    APPLIES TO OPTIONAL HYDRAULIC DRIVE VERSIONS OPERATING INSTRUCTIONS WITH HYDRAULIC DRIVE SPRAY BAR - 3 10. When using the spray bar #31, spray hose feed valve #25 and spray wand valve #27 remain closed. Once you have recirculated product, slowly close recirculation valve #24.
  • Page 24 APPLIES TO OPTIONAL HYDRAULIC DRIVE VERSIONS OPERATING INSTRUCTIONS WITH HYDRAULIC DRIVE SEAT SPRAY TIP 80/20 SPRAY BAR ASSEMBLY SPRAY TIP VALVE 30 & 42 LIGHTS COUPLING DRIVE MOTOR PICTURE - 4 MATERIAL PUMP HEATED ASPHALT DISTRIBUTOR...

  • Page 25: Diesel Flush - 4

    APPLIES TO OPTIONAL HYDRAULIC DRIVE VERSIONS OPERATING INSTRUCTIONS WITH HYDRAULIC DRIVE DIESEL FLUSH - 4 18. Close main tank valve #16 and recirculation valve #24. Start engine #23. 19. Open diesel flush valve #15 on the bottom of the diesel tank #12. 20.
  • Page 26 HEATED ASPHALT DISTRIBUTOR APPLIES TO OPTIONAL HYDRAULIC DRIVE VERSIONS OPERATING INSTRUCTIONS WITH HYDRAULIC DRIVE SPRAY TIP 80/20 SPRAY BAR SPRAY WAND VALVE LEVER-OPTIONAL PICTURE - 5 SPRAY HOSE COUPLER SPRAY WAND ASSEMBLY RATCHET TIE DOWN SAFETY BREAK-AWAY TRAILER PLUG JACK JACK HOOK TIRE...

  • Page 27: Parts List

    HEATED ASPHALT DISTRIBUTOR APPLIES TO TR 300 & SK 300 TR 575 HOT TACK OPTIONAL HYDRAULIC DRIVE VERSIONS PARTS LIST ITEM # PART# QTY. DESCRIPTION P932A001 NIPPLE INLET P933A001 NUT AND NIPPLE P735A015 REGULATOR P935A001 COUPLER P669A005 LP GAS HOSE – 10 FT. P397A011 GAS SHUT-OFF VALVE P735A016...
  • Page 28 HEATED ASPHALT DISTRIBUTOR APPLIES TO TR 300 & SK 300 TR 575 HOT TACK OPTIONAL HYDRAULIC DRIVE VERSIONS ITEM # PART# QTY. DESCRIPTION P397A009 SPRAY TIP VALVE-1/2” BALL BRASS P397A012 SPRAY BAR FEED VALVE-1-1/4" BALL P397A002 SPRAY BAR FEED VALVE-2" BALL - OPTIONAL P50313B STRAINER BASKET...

  • Page 29: Heated Tack Tank Machine Maintenance

    HEATED ASPHALT DISTRIBUTOR APPLIES TO ALL TRAILER AND SKID VERSIONS HEATED TACK TANK MACHINE MAINTENANCE MAINTENANCE SCHEDULE MAINTAIN 8 HRS 25 HRS 1 WEEK 1 MONTH 1 YEAR TIGHTEN V-BELT REPLACE V-BELT TIGHTEN PUMP PACKING TORQUE WHEEL NUTS GREASE WHEEL BEARINGS INSPECT BRAKE LININGS REPLACE SPRAY HOSE...

  • Page 30: Troubleshooting Guide

    HEATED ASPHALT DISTRIBUTOR APPLIES TO ALL TRAILER AND SKID VERSIONS HEATED TACK TANK MACHINE MAINTENANCE TROUBLESHOOTING GUIDE PROBLEM POSSIBLE CAUSES/SOLUTIONS ENGINE OIL SPECIFICATIONS / REFER TO ENGINE MANUAL SPECIFICATIONS OPERATING INSTRUCTIONS / REFER TO ENGINE MANUAL ENGINE FUEL IN OIL CRANKCASE / CLEAN CRANKCASE, KEEP FUEL SHUT-OFF VALVE IN WILL NOT START OFF POSITION WHEN FINISHED BASKET STRAINER IS PLUGGED / CLEAN THE BASKET...

  • Page 31: Wiring Diagrams

    WIRING DIAGRAMS ELECTRIC BRAKES AND RUNNING LIGHTS BLUE WHITE BLUE / BLACK WHITE BLUE BLUE BLUE GREEN / BROWN BROWN GREEN / BROWN BROWN YELLOW / BROWN WHITE BROWN YELLOW / BROWN BROWN...

  • Page 32: Tank Capacity Chart

    TANK CAPACITY CHART GALLONS ARE APPROXIMATE AND MAY VARY SLIGHTLY TANK TO TANK MATERIAL DEPTH AND GALLON VOLUME MATERIAL MATERIAL DEPTH GALLONS GALLONS DEPTH GALLONS GALLONS 41"x54" 48"x74" 41"x54" 48"x74" INCHES GALLONS GALLONS INCHES GALLONS GALLONS...

  • Page 33: Roper 1-1/4" Pump

    HEATED ASPHALT DISTRIBUTOR APPLIES TO TR 300 & SK 300 TR 575 HOT TACK ROPER 1-1/4” PUMP PARTS LIST ITEM DESCRIPTION S/M PART # ROPER PART # QTY. HEX HD. CAP SCREW P899A022 G49-037150 PACKING PLATE P899A001 D8-383 PACKING BUSHING P899A002 D5-453 PACKING SET...

  • Page 34: Pump Diagram

    PUMP DIAGRAM...

  • Page 35: Roper 2" Pump

    HEATED ASPHALT DISTRIBUTOR APPLIES TO TR 300 & SK 300 TR 575 HOT TACK WITH OPTIONAL HYDRAULIC DRIVE VERSIONS ROPER 2” PUMP PARTS LIST ITEM DESCRIPTION S/M PART # ROPER PART # QTY. WASH. HD. CAP SCREW P904A013 G49-24 HEX HD. CAP SCREW P904A014 G49-037100 GASKET, CASE...

  • Page 36: Pump Diagram

    HEATED ASPHALT DISTRIBUTOR APPLIES TO TR 300 & SK 300 TR 575 HOT TACK WITH OPTIONAL HYDRAULIC DRIVE VERSIONS ROPER 2” PUMP PUMP DIAGRAM...

This manual is also suitable for:

Sealmaster tr 300Sealmaster sk 300Sealmaster tr 575Sealmaster 575 series

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