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PREFACE...............................................................................................1
CHAPTER 1 PRINCIPLE OF ENERGY SAVING ...............................2
CHAPTER 2 FEATURES ......................................................................4
CHAPTER 3 INSTALLATION..............................................................6
CHAPTER 4 OPERATION....................................................................8
4.4 KEYPAD OPERATION .................................................................10
4.4.2.1 Direct display status ..........................................................10
4.4.2.2 Switchover of display parameter.......................................10
CHAPTER 5 PARAMETERS..............................................................12
CHAPTER 6 TROUBLESHOOTING .................................................18
CHAPTER 7 MAINTENANCE...........................................................22
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Summary of Contents for SYRUNS SY6000-Z Series

  • Page 1: Table Of Contents

    Contents PREFACE....................1 CHAPTER 1 PRINCIPLE OF ENERGY SAVING .......2 CHAPTER 2 FEATURES ..............4 2.2 I ............. 4 NSTRUCTION OF MODEL NO 2.3 S ................4 PECIFICATIONS 2.4 O ..............5 VERALL DIMENSIONS CHAPTER 3 INSTALLATION..............6 3.1 I ................6 NSTALLATION SITE 3.2 P : ..................
  • Page 2: Preface

    IEC618000/IEC610000. The cabinet owns protection functions of phase-loss, over voltage, under voltage, over current, etc. SY6000-Z series cabinet is suitable for kinds of moulding injection machine with hydraulic control proportional pump. It controls output power of motor according to pressure signal and flow signal of moulding injection machine to reach the objective of energy saving.
  • Page 3: Chapter 1 Principle Of Energy Saving

    SY6000-Z series cabinet can adjust automatically the pump speed the fuel supply to make actual fuel supply be consistent with actual load flow at any working stage.
  • Page 4 User Manual of SY6000-Z series Principle of energy-saving...
  • Page 5: Chapter 2 Features

    User Manual of SY6000-Z series Features Chapter 2 Features 2.1 SY6000-Z series cabinet is suitable for quantitative pump moulding injection machine. Its features are as follows: Adopt advanced space voltage vector PWM control algorithm, with advanced technology and low output current harmonic content, without...
  • Page 6: Overall Dimensions

    Model no. class (kW) SY6000-Z01840Y 18.5 SY6000-Z02240Y 22.0 SY6000-Z03040Y 30.0 SY6000-Z03740Y 37.0 SY6000-Z04540Y 45.0 SY6000-Z05540Y 55.0 2.4 Overall dimensions Installation dimensions of SY6000-Z series AC Drives (unit: mm) Voltage Model no. class SY6000-Z01140Y SY6000-Z01540Y SY6000-Z01840Y SY6000-Z02240Y 380V SY6000-Z03040Y SY6000-Z03740Y SY6000-Z04540Y SY6000-Z05540Y...
  • Page 7: Chapter 3 Installation

    User Manual of SY6000-Z series Installation Chapter 3 Installation 3.1 Installation site: In order to get good performance and long lifespan, the installation site should meet the following conditions: Good indoor ventilation. ℃ ℃ Ambient temperature-10 ~40 . Humidity less than 90%RH, without dew.
  • Page 8: Main Circuit And Control Circuit

    User Manual of SY6000-Z series Installation normal phenomenon. 8. The cabinet will be as industrial waste when scrap it, so please be careful: (1) Inner polyester capacitors probably explode if set it on fire. (2) Plastic pieces may produce toxic gases when burn it.
  • Page 9: Chapter 4 Operation

    User Manual of SY6000-Z series Operation Chapter 4 Operation 4.1 Switchover between power frequency and energy-saving 4.1.1 Running at energy-saving switching to power frequency 1. The cabinet runs at the state of energy-saving, and the indicator lights. 2. Turn off pump motor of moulding injection machine, and make sure the motor has stopped.
  • Page 10: Testing Stage Of The Cabinet

    User Manual of SY6000-Z series Operation 4.2 Testing stage of the cabinet Under circumstance of same mould and raw material, measure electricity consumptions of moulding injection machine at two running states of power frequency and energy saving during the same time, and calculate energy saving rate.
  • Page 11: Keypad Operation

    Figure 4-1 Name and instruction of keypad 4.4.2 Keypad basic operation 4.4.2.1 Direct display status Direct display status of SY6000-Z series cabinet refers to initial display mode after power on, which is used for displaying output frequency of the cabinet.
  • Page 12 User Manual of SY6000-Z series Operation parameters by keypad operations. Figure 4-2 Operation procedure of parameter setting...
  • Page 13: Chapter 5 Parameters

    User Manual of SY6000-Z series Parameters Chapter 5 Parameters Basic functions of molding injection machines Function Description Setting range Default Model No. code Group F0 Basic function 0:keypad running Running setting 1:terminal running ◎ F0.00 selection 2:communication running Max output ◎...
  • Page 14 User Manual of SY6000-Z series Parameters Function Description Setting range Default Model No. code ○ 0: Keypad 1: AI1 2: AI2 3: HDI Main frequency F1.01 4: Simple PLC command 5: Multi-step speed 6: PID 7: Communication 8: Potentiometer ○...
  • Page 15 User Manual of SY6000-Z series Parameters Function Description Setting range Default Model No. code (valid when 1: Stop frequency lower 2: Sleep standby limit >0) Disabled when Power-on terminal power on ○ F2.15 running protection Enabled when power on Group F6 enhanced function ○...
  • Page 16 User Manual of SY6000-Z series Parameters Function Description Setting range Default Model No. code 11:Motor overload (OL1) 12: Over load (OL2) 13: Reserved Output phase failure (SPO) 15: Over heat (Ot) 16: Reserved 17: External fault (EF) 18:Communication error (CE) Latest fault ●...
  • Page 17 User Manual of SY6000-Z series Parameters Function Description Setting range Default Model No. code control valve Min input current ◎ Fd.03 of proportional 0.0%~Fd.01 0.0% flow control valve Min input frequency of ◎ Fd.04 0.00Hz~F0.01 0.00Hz proportional flow control valve...
  • Page 18 User Manual of SY6000-Z series Parameters Function Description Setting range Default Model No. code proportional flow control valve Input weighting coefficient of ◎ Fd.15 0.00~1.00 0.90 proportional flow control valve Fd.16 Reserved Fd.17 Reserved Fd.18 Reserved Fd.19 Reserved Fd.20 Reserved For more details, please reference to Chapter 5 of User Manual of SY5000 series AC Drives.
  • Page 19: Chapter 6 Troubleshooting

    User Manual of SY6000-Z series Troubleshooting Chapter 6 Troubleshooting 6.1 Fault code and reason analysis The protection circuit and fault output relay activates, and stop the machine and show failure, after the cabinet detects abnormal situations. Make sure to find the failure causes and countermeasures, and run the cabinet after troubleshooting.
  • Page 20 Troubleshooting User Manual of SY6000-Z series 1. To change the decel time Over-voltage Load inertia so that it is suitable for the in decel (GD2) is too big load inertia; 2. connect braking unit 1. Short-circuit Intelligent happens in the...
  • Page 21: Adjustment Of Defections

    Troubleshooting User Manual of SY6000-Z series 6.2 Adjustment of defections Table 6-2 Adjustment of defections Defections Related reasons Adjustment Adjust parameters of Reasons of raw material, moulding injection material temperature, mould Processed machine products are Injection pressure is too low...
  • Page 22 Troubleshooting User Manual of SY6000-Z series Defections Related reasons Adjustment material temperature, mould moulding injection machine processed products Injection pressure is too low Increase injection pressure unstable Pressure maintaining time is Increase corresponding not enough time Electric and hydraulic system of...
  • Page 23: Chapter 7 Maintenance

    User Manual of SY6000-Z series Maintenance Chapter 7 Maintenance 7.1 Daily inspection Hearing and touching the housing, check if there are abnormal heating, noise and vibration from the cabinet and motor. Check if ambient temperature and humidity exceeds the manual provision by using thermometer and hygrometer.
  • Page 24: Periodic Maintenance

    User Manual of SY6000-Z series Maintenance 7.3 Periodic maintenance Operational lifespan of electronic components are closely related to using environment, using condition and maintenance situation. Lifespan of vulnerable parts under normal using conditions are as shown in Table 7-2. Table 7-2 Replacement time of components...

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