Draper 76171 User Manual
Draper 76171 User Manual

Draper 76171 User Manual

Liquid cooled induction heating tool
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LIQUID COOLED
INDUCTION
HEATING TOOL
76171
IMPORTANT: Read manual before use!!
These instructions accompanying the product are the original instructions. This document is part of the product,
keep it for the life of the product passing it on to any subsequent holder of the product. Read all these
instructions before assembling, operating or maintaining this product.
This manual has been compiled by Draper Tools describing the purpose for which the product has been
designed, and contains all the necessary information to ensure its correct and safe use. By following all the
general safety instructions contained in this manual, it will ensure both product and operator safety, together
with longer life of the product itself.
AlI photographs and drawings in this manual are supplied by Draper Tools to help illustrate the operation of the
product.
Whilst every effort has been made to ensure the accuracy of information contained in this manual, the Draper
Tools policy of continuous improvement determines the right to make modifications without prior warning.

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Summary of Contents for Draper 76171

  • Page 1 AlI photographs and drawings in this manual are supplied by Draper Tools to help illustrate the operation of the product.
  • Page 2: Title Page

    Commercial copying, redistribution, hiring or lending is prohibited. No part of this publication may be stored in a retrieval system or transmitted in any other form or means without written permission from Draper Tools Limited. In all cases this copyright notice must remain intact.
  • Page 3: Table Of Contents

    CONTENTS 1. TITLE PAGE 1.1 INTRODUCTION..................2 1.2 REVISION HISTORY ................. 2 1.3 UNDERSTANDING THIS MANUAL ..............2 1.4 COPYRIGHT NOTICE ................. 2 2. CONTENTS 2.1 CONTENTS ....................3-4 3. GUARANTEE 3.1 GUARANTEE..................... 5 4. INTRODUCTION 4.1 SCOPE ....................6 4.2 SPECIFICATION ..................6 4.3 HANDLING AND STORAGE................
  • Page 4 CONTENTS INDUCTION HEATING TOOL INSTRUCTION 9.1 HEATING INDICATOR LAMP ...............14 9.2 ACTIVATING THE DEVICE ................14 9.3 STANDBY ................... 14-15 9.4 HEATING TIMER ..................15 9.5 INFO – 1) P – Power transmitted ...............16 – 2) Po – Output power ................16 – 3) PF – Power Factor ................16 –...
  • Page 5: Guarantee

    This guarantee applies in lieu of any other guarantee expressed or implied and variations of its terms are not authorised. Your Draper guarantee is not effective unless you can produce upon request a dated receipt or invoice to verify your proof of purchase within the guarantee period.
  • Page 6: Introduction

    That is why the device heats conductive metals and their alloys easily but has no effect on glass, plastics, wood, textiles and other non-conductive materials. 4.2 SPECIFICATION Stock No........................... 76171 Part No............................ IHT-30 Rated voltage ......................230V~50/60Hz Induction frequency ......................20-60Hz Input current ........................
  • Page 7: Health And Safety Information

    The user is responsible for the system and the use in accordance with the instructions shown in this Manual. Draper Tools is not liable for any damage due to incorrect use or operation. Only persons who have had correct training can operate the equipment. Do not use the equipment when under the influence of drugs, alcohol or medication.
  • Page 8: Safety Equipment When Working With The Device

    HEALTH AND SAFETY INFORMATION SAFETY EQUIPMENT WHEN WORKING WITH THE DEVICE Always wear protective goggles or face mask when using the tool. Use of the device may produce dangerous waste gases from burning paints, lubricants, sealants, glues, etc. These gases may be toxic. Always use adequate protective masks or respirators. Always use protective gloves with adequate thermal resistance when working with the device.
  • Page 9: Technical Description

    TECHNICAL DESCRIPTION 6.1 IDENTIFICATION USB connector INFO indicator Induction focus head Electronic display SETTING indicator Input control button Heating indicator Selection wheel Induction torch holder Cooling and overheating Handle Cooling vents indicator LED lamp Handle of induction torch REMOTE control indicator Coolant reservoir cap Induction torch cable External control connector...
  • Page 10: Unpacking And Checking

    Lay the contents out and check them against the parts shown below. If any part is damaged or missing; please contact the Draper Helpline (the telephone number appears on the Title page) and do not attempt to use the machine.
  • Page 11: Assembling The Induction Heating Tool

    Turn on the device and let the venting proceed. If the level does not sink, the device is filled and vented correctly. Repeat the procedure as needed. COOLANT REFILLING Check and refill the liquid coolant before each device starting. Use the original Draper liquid coolant only! DO NOT USE WATER ! The device has integrated coolant level inspection.
  • Page 12: Supported Technologies

    ASSEMBLING THE INDUCTION HEATING TOOL SUPPORTED TECHNOLOGIES HCS3 - Heating Control System 3 This technology enables controlled heating with multiple function real time control of machine parameters, which is the heart of the device features. The induction heating system can be controlled in various modes, increasing its applicability and versatility.
  • Page 13: Controlled Heating

    ASSEMBLING THE INDUCTION HEATING TOOL The disadvantage of this mode is that when moved further from the material, the device significantly increases the power output to maintain the heat delivery level to the material, thus increasing the loss and resulting in a faster device overheating. The efficiency is reduced as well. Advantages: •...
  • Page 14: Induction Heating Tool Instruction

    INDUCTION HEATING TOOL INSTRUCTION HEATING INDICATOR LAMP Indicates heating status. • Indicator lamp Status GREEN Heating in progress YELLOW Warning: Limited heating output Heating error - overloading FLASHING RED Heating error - wrong coil/tip • Cooling and overheating indicator lamp Indicator lamp Status GREEN...
  • Page 15: Heating Timer

    INDUCTION HEATING TOOL INSTRUCTION The desired heating mode can be set or switched by pressing and holding down the selection wheel – the display shows the corresponding mode name CP/CF and the indicator lamp changes colour. Press the selection wheel to move to further device parameter settings, such as the heating timer, etc.
  • Page 16: P - Power Transmitted

    INDUCTION HEATING TOOL INSTRUCTION The following parameters are available in Info: Description Display Value Unit Return / exit Power transmitted 0.01 kW Output power 0.01 kVA Power factor Frequency 0.1 kHz Input current 0.1A Output current 0.1A Input current Vrms Cooling temperature 0.1 °C Limitation...
  • Page 17: Frequency "Fre

    INDUCTION HEATING TOOL INSTRUCTION Frequency “FrE” The current heating frequency, which should be within 25-40 kHz with a correctly selected coil, depending on the load and the material being heated. If it deviates significantly, the device displays a warning, meaning that the user should use a more appropriate coil. If the frequency exceeds the limit values, the device turns itself off and reports an error.
  • Page 18: Setting

    INDUCTION HEATING TOOL INSTRUCTION SETTING Allows for setting of the induction heater operational parameters. Press the selection wheel repeatedly until the indicator lamp glows red. Then turn the selection wheel to select the parameter to display or set and press to confirm. The indicator lamp glows green.
  • Page 19: Ic.l" Power Line Current Limit

    INDUCTION HEATING TOOL INSTRUCTION “ic.L” Power Line Current Limit Enables limitation of current consumed from the power line, which permits trouble-free use of the device in power grids with poorer switch gear or low amperage availability, e.g., in repairs, construction industry, workshops, when using a generator etc. “FIL”...
  • Page 20: Replaceable Heating Inductor Extenders

    DO NOT refill machine with tap water, anti-freeze or any other liquid. Use ONLY approved Draper liquid coolant. Turn off the device using the switch at the back of the device. Make sure the coolant tank is safely closed.
  • Page 21: Maintenance & Troubleshooting

    10. MAINTENANCE & TROUBLESHOOTING When scheduling device maintenance you have to consider the degree and circumstances of device use. Considerate use and preventive maintenance help prevent needless defects and malfunctions. Perform checks as per standards and law in force. Only workers with adequate electrical engineering qualifications may carry out any jobs on the device.
  • Page 22: Technical Parameters

    10. MAINTENANCE & TROUBLESHOOTING 10.3 TECHNICAL PARAMETERS Error Description Undervoltage Overvoltage Input overcurent 4, 5 Output overcurrent Overload 7, 8 Frequency – min/max 9, 10, 11 Resonance circuit and frequency control error Out of coolant Hose squeezed or clogged 14 - 18 Device overheating Wrong power supply frequency 20 - 256...
  • Page 23: Explanation Of Symbols

    11. EXPLANATION OF SYMBOLS 11.1 EXPLANATION OF SYMBOLS Before plugging in your tool, make sure the socket voltage matches that on the product plate. If the socket voltage does not match that shown on the type plate, it can result in a serious hazard and damage to your tool.
  • Page 24: Disposal

    12. DISPOSAL 12.1 DISPOSAL – At the end of the machine’s working life, or when it can no longer be repaired, ensure that it is disposed of according to national regulations. – Contact your local authority for details of collection schemes in your area. In all circumstances: •...
  • Page 25 NOTES - 25 -...
  • Page 26 NOTES - 26 -...
  • Page 27 NOTES - 27 -...
  • Page 28 ©Published by Draper Tools Limited. No part of this publication may be reproduced, stored in a retrieval system or transmitted in any form or by any means, electronic, mechanical photocopying, recording or otherwise without prior permission in writing from Draper Tools Ltd.

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