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Stack-N-Go Owner's Manual
For machines with frame numbers beginning with GC stamped into the mast.
Model:
Serial Number:
Date placed in
service:
SOUTHWORTH PRODUCTS CORP.
P.O. Box 1380, Portland, ME 04104-1380
Telephone: 800-743-1000 • 207-878-0700
FPS3000-43NAS
__________________________
__________________________
Fax: 207-797-4734
www.SouthworthProducts.com
June 24 2019
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Summary of Contents for Southworth Stack-N-Go FPS3000-43NAS
- Page 1 For machines with frame numbers beginning with GC stamped into the mast. Model: Serial Number: __________________________ Date placed in __________________________ service: SOUTHWORTH PRODUCTS CORP. P.O. Box 1380, Portland, ME 04104-1380 Telephone: 800-743-1000 • 207-878-0700 Fax: 207-797-4734 www.SouthworthProducts.com June 24 2019...
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Page 2: Table Of Contents
Stacker Body Components.................. 19 Control Pod ......................20 August 2018 and Prior ......................20 September 2018 to Present ....................21 Steering Assembly ..................... 22 10.1 August 2018 and Prior ...................... 22 10.2 September 2018 to Present ....................23 Southworth Products FPS3000-43NAS Manual... - Page 3 Warranty & Contact Information ............... 36 Daily Operator Checklist ..................37 This label (part # 10095524) is required by California law. For more information visit www.65Warnings.ca.gov. This label (part # 10095524) is required by California law. For more information visit www.P65Warnings.ca.gov. Southworth Products FPS3000-43NAS Manual...
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Page 4: Introduction
SouthworthProducts.com. Each Southworth stacker is equipped with nameplate, serial number and model identifications. Please refer to these numbers when ordering parts or requesting further information. The Southworth stackers are designed for lifting, lowering and positioning a wide variety of loads. WHERE UNIQUE SITUATIONS ARISE, WHICH ARE NOT COVERED IN THIS MANUAL, CALL Southworth Products FOR FURTHER INSTRUCTIONS. -
Page 5: Responsibilities Of Operators
Pre-start Inspection - Before use each day or at the beginning of each shift, the machine shall be given a visual inspection and functional test including but not limited to the following: 1. Operating and emergency controls 2. Safety devices 3. Hydraulic system leaks Southworth Products FPS3000-43NAS Manual... - Page 6 8. Work area - The operator shall ensure the area surrounding the machine is clear of personnel and equipment before lowering the load enclosure. 9. Securing the machine - The operator shall comply with the means and procedures provided to protect against use by an unauthorized person(s). Southworth Products FPS3000-43NAS Manual...
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Page 7: Safety
CAUTION Indicates a hazardous situation that, if not avoided, could result in minor or moderate injury. NOTICE Indicates information considered important, but not hazard- related (e.g., messages relating to property damage). Southworth Products FPS3000-43NAS Manual... - Page 8 DO NOT OPERATE THESE LIFTS WITHOUT CAREFULLY READING THIS MANUAL. In order to provide for the safe operation of these stackers, Southworth Products Inc. has identified certain hazards that may occur during the maintenance and use of these lifts. For safety reasons these units are designed to be serviced or repaired in the fully lowered position.
- Page 9 DO NOT operate when parts of anyone’s body may be close to mast structure or any moving parts. • DO NOT drop loads on platform or forks. • DO NOT alter or modify this stacker in any way. Southworth Products FPS3000-43NAS Manual...
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Page 10: Labeling
This machine has labeling to indicate potential hazards this machine may pose when operating and/or maintaining the machine. All labels must be legible. If any label is missing, damaged, or otherwise illegible contact the manufacturer for replacement labels. Label Placement Diagram Southworth Products FPS3000-43NAS Manual... -
Page 11: Setup
Drive Wheel traction performance may be affected; If traction issues are encountered Rubber Drive Wheels are available through special order. Please contact Customer Service at Southworth Products 1-800-343-9322. When any Stack-N-Go is operated on a wet, oily, powdery, sandy or non-uniform liquid or granular surface Drive Wheel traction performance will be affected and loss of traction will occur. -
Page 12: Inspection
Removing From Pallet Each of the Southworth stackers is shipped out on a pallet or skid. Prior to removing the unit from the pallet or skid, remove all tie down straps and packaging. Visually inspect the unit as closely as possible. -
Page 13: Operation
The turtle speed is maintained only when the turtle speed button is engaged. When the turtle speed button is not engaged the unit will operate at full speed. The turtle speed button is a maintained contact operation. Turtle Speed Southworth Products FPS3000-43NAS Manual... -
Page 14: Electric Brake
Inspect pump and cylinder for oil leaks. • Check hydraulic oil level. • Check hydraulic fittings and hoses. • Check ram for nicks/damage. • Check chain roller assembly connections. • Check for any worn or damaged parts. Southworth Products FPS3000-43NAS Manual... -
Page 15: Battery Maintenance
Red light on: Charge error (Voltage <11V) Red ashing light: Battery reversed polarity Yellow ashing light: No battery connected Yellow light on: Normal charging Green ashing light: 80% charged 88888.8 Green light on: Fully charged Two leftmost LEDs blinking indicate EMPTY Southworth Products FPS3000-43NAS Manual... -
Page 16: Periodic Maintenance
Clean and lubricate all roller bearings, cam followers, and all moving parts. • Clean and inspect all welds. • Check wheels for wear or damage. • Inspect the nameplates. Verify they are legible. • Check battery, motor, controllers, limit switches, electrical conductors and connections. Southworth Products FPS3000-43NAS Manual... -
Page 17: Ordering Replacement Parts
Ordering Replacement Parts Southworth has carefully chosen the components in your lift to be the best available for the purpose. Replacement parts should be identical to the original equipment. Southworth will not be responsible for equipment failures resulting from the use of incorrect replacement parts or from unauthorized modifications of the machine. -
Page 18: Troubleshooting
E-stop button depressed • Loose or dirty battery connections • Blown fuse(s) • Faulty wiring from fuse to travel control switch • Faulty control switch • Faulty wiring from travel control switch direction contactor • Faulty contactor Southworth Products FPS3000-43NAS Manual... -
Page 19: Stacker Body Components
8. Stacker Body Components Southworth Products FPS3000-43NAS Manual... -
Page 20: Control Pod
9. Control Pod August 2018 and Prior Southworth Products FPS3000-43NAS Manual... -
Page 21: September 2018 To Present
September 2018 to Present Southworth Products FPS3000-43NAS Manual... -
Page 22: Steering Assembly
Steering Assembly 10.1 August 2018 and Prior Southworth Products FPS3000-43NAS Manual... -
Page 23: September 2018 To Present
10.2 September 2018 to Present Southworth Products FPS3000-43NAS Manual... -
Page 24: Drive Wheel Assembly
Drive Wheel Assembly Southworth Products FPS3000-43NAS Manual... -
Page 25: Carriage Assembly
Carriage Assembly Southworth Products FPS3000-43NAS Manual... -
Page 26: Mast Assembly
Mast Assembly Southworth Products FPS3000-43NAS Manual... -
Page 27: Hydraulic System
Hydraulic System HYDRAULIC SYSTEM Item Description Screw Washer Hydraulic Assy L‐Adaptor O‐Ring Oil Hose Adaptor Southworth Products FPS3000-43NAS Manual... -
Page 28: Hydraulic Power Unit
Hydraulic Power Unit Southworth Products FPS3000-43NAS Manual... -
Page 29: Hydraulic Schematic
Hydraulic Schematic Southworth Products FPS3000-43NAS Manual... -
Page 30: Control Panel
Control Panel CONTROL PANEL Item Description Controller Fuse Travel Contactor Lifting Contactor Southworth Products FPS3000-43NAS Manual... -
Page 31: Electrical Schematic
Electrical Schematic 18.1 Prior to November 2017 Southworth Products FPS3000-43NAS Manual... - Page 32 Southworth Products FPS3000-43NAS Manual...
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Page 33: November 2017 To Present
18.2 November 2017 to Present Southworth Products FPS3000-43NAS Manual... - Page 34 Southworth Products FPS3000-43NAS Manual...
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Page 35: Battery Connection
Battery Connection Southworth Products FPS3000-43NAS Manual... -
Page 36: Warranty & Contact Information
For specific warranty information, contact Southworth Products with the machine’s serial number. Any claim for breach of this warranty must be received in writing by Southworth within the warranty period. Warranties shall not cover failure or defective operation, caused by misuse, misapplication, negligence or accident, exceeding recommended capacities, or any alteration or repair of the item purchased which has not been authorized by Southworth. -
Page 37: Daily Operator Checklist
12. Check Horn Function 13. Check Brake Function DO NOT USE OR OPERATE STACKER IF ANY FUNCTION IS NOT OPERATING PROPERLY OR IF STACKER APPEARS UNSAFE IN ANY WAY! REPORT CONCERNS TO SUPERVISOR IMMEDIATELY! OPERATOR ID _____________________________ DATE _______________ Southworth Products FPS3000-43NAS Manual...
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