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Mega MPT12 Technical Manual

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GENUINE
MEGA.
MPT
MEGA PORTABLE TANK
TECHNICAL MANUAL
S PE CIALT Y HAULA GE S O L UTI ON S FO R C ON S TR U CTI ON A N D M IN IN G
MEGA CORP.®
700 Osuna Rd. N.E. • Albuquerque, NM 87113 • 1-800-345-8889 • 505-345-2661 • Fax 505-345-6190
www.megacorpinc.com
® MEGA Corp., Inc. All Rights Reserved

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Summary of Contents for Mega MPT12

  • Page 1 S PE CIALT Y HAULA GE S O L UTI ON S FO R C ON S TR U CTI ON A N D M IN IN G MEGA CORP.® 700 Osuna Rd. N.E. • Albuquerque, NM 87113 • 1-800-345-8889 • 505-345-2661 • Fax 505-345-6190 www.megacorpinc.com ® MEGA Corp., Inc. All Rights Reserved...

  • Page 2: Table Of Contents

    MPT12 Manual 24 May 2017 TABLE OF CONTENTS Page Section 1 Definitions and Abbreviations ..........1-1 Section 2 System Description.
  • Page 3 MPT12 Manual 24 May 2017 TABLE OF CONTENTS B (Blank)
  • Page 4 WARNING, CAUTION AND NOTES This technical manual only contains information The following definitions are found throughout the required to safely operate and maintain the Mega manual and apply as follows: Portable Tank. If your system is not covered in this manual please contact MEGA Corp.

  • Page 5: Section 1 Definitions And Abbreviations

    MPT12 Manual 24 May 2017 SECTION 1 Definitions and Abbreviations SAFETY MESSAGES FREEZING (2) This safety label is located on the front of the There are several specific safety messages applicable machine, by the discharge pipe.. to this machine. Some of these safety messages have associated warning labels located on the machine.
  • Page 6 IPB - Illustrated Parts Breakdown LT - Left (as viewed from the rear of the vehicle looking forward) MPT - Mega Portable Tank n-m - Newton Meters of Torque PSI - Pounds per Square Inch RT - Right (as viewed from the rear of the...
  • Page 7 MPT12 Manual 24 May 2017 SECTION 1 Definitions and Abbreviations MPT OVERVIEW (TYPICAL) HYDRAULIC CYLINDERS REAR VIEW ENGINE & HYDRAULIC PUMP LEVER CONTROL SYSTEM FILL PIPE FILL PIPE VALVE ACCESS LADDER TOOL BOX DISCHARGE TUBE D.O.T. LIGHTS HYDRAULIC TANK SIDE VIEW...

  • Page 8: Description

    6.5 horsepower engine with erecting by use of an engine-driven hydraulic pump a hydraulic pump. and hoist cylinders with pin locks. Mega MPTs have a 10 inch diameter discharge pipe capable of filling a HYDRAULIC CYLINDERS 5,000 gallon tank in approximately 2 minutes.

  • Page 9: Section 2 System Description

    The Mega Pin Handler is a tool that allows a person to optimum effectiveness. install and remove all six (6) MPT hitch pins while standing at ground level, eliminating the need for a ladder and saving time in the process.
  • Page 10 Programming (Remote FOB’s) The remote control FOB’s can be programmed to operate in two different ways. From Mega, it is set in push and hold mode. Push and hold the UP button to open the valve, push and hold the DN button to close the valve.
  • Page 11 MPT12 Manual 24 May 2017 SECTION 2 System Description changing functions as the operation of the FOB may Sealed Battery (Black Box) have been changed from the default setting. A 12-volt sealed battery located in a case and mounted in the gooseneck. The battery is charged  ...
  • Page 12 MPT12 Manual 24 May 2017 SECTION 2 System Description force wheel to allow for manual operation of the valve.   SIDE DISCHARGE PIPE (IF EQUIPPED) 30 – 50 Yards This option provides a means to discharge water to either side of the unit. The pipe is mounted on a Butterfly Valve Remote Control Disconnect hinged flange to allow deployment and storage.
  • Page 13 MPT12 Manual 24 May 2017 SECTION 2 System Description 2-6 (Blank)
  • Page 14 If you are having difficulties with these procedures, please contact The MEGA Corp. Product Support Group at: U.S. Toll Free 1-800-345-8889 or Direct 1-505-345-2661 or visit our website at www.megacorpinc.com for more contact information.

  • Page 15: Section 3 Commissioning

    MPT12 Manual 24 May 2017 SECTION 3 Commissioning 3-2 (Blank)

  • Page 16: Section 4 Operation Instructions

    Remove hoses or tools from under frame before lowering tank. covered in this manual or you are having difficulties with the installation please contact The MEGA Corp. Product Support Group at: U.S. Toll Free 1-800-345- 8889 or Direct 1-505-345-2661 or visit our website at Extension of the front and rear hydraulic cylinders www.megacorpinc.com...
  • Page 17 MPT12 Manual 24 May 2017 SECTION 4 Operation Instructions 5. Back tractor into locking position and connect SET-UP the trailer to the tractor. While keeping the tank 1. Read the engine operator’s manual prior to level, use the hydraulic control valves to lower the operation.

  • Page 18: Start Engine

    MPT12 Manual 24 May 2017 SECTION 4 Operation Instructions 9. Install the hitch pins into all six (6) frame legs. Ensure there is enough distance between the Install all the hitch pins and be sure that they systems, and all personnel are clear from underneath extend completely through both sides of each tanks.
  • Page 19 MPT12 Manual 24 May 2017 SECTION 4 Operation Instructions 11. Install one flat washer on outside of spring Extension of the front and rear hydraulic cylinders are controlled by separate valves. To 12. Compress spring and slide actuator rod onto the...
  • Page 20 MPT12 Manual 24 May 2017 SECTION 4 Operation Instructions Figure 4-1: Tie-downs...
  • Page 21 MPT12 Manual 24 May 2017 SECTION 4 Operation Instructions 4-6 (Blank)

  • Page 22: Mpt Tank

    MPT. If your system is not covered in this manual or you are having difficulties with the installation 6. Inspect all tank mounted wiring, and hydraulic please contact The MEGA Corp. Product Support hoses for wear, security and leaks. Group at: U.S. Toll Free 1-800-345-8889 or Direct 1-...
  • Page 23 1. Remove paint and corrosion from suspected area. 2. Weld over leak. 3. Prime and paint over weld. Structure Contact MEGA Product Support for assistance on major structural repair at US toll free: 1-800-345-8889 Direct: 1-505-345-2661 or visit our website at www.megacorpinc.com for more detailed contact information.

  • Page 24: Axle

    MPT12 Manual 24 May 2017 SECTION 5 Maintenance and Repair 7. If water will not shut off, close flow control valve a LUBRICATION ¼ of a turn. 1. Check oil level. If below 0.25”, add oil. 8. Pull up on float (adjust flow control valve until 2.
  • Page 25 MPT12 Manual 24 May 2017 SECTION 5 Maintenance and Repair 3. Check fuse for remote control actuator, ensure fuse is good GREASE AND OIL SPECIFICATIONS a. If 20 amp fuse in control enclosure box is Table 5-1: Approved Greases blown, high current draw is present Lubricant 1.
  • Page 26 MPT12 Manual 24 May 2017 SECTION 5 Maintenance and Repair Table 5-2: Cam Brake Grease Specifications Component Rockwell Specification NLGI Grade Grease Type Outside Temperature O-616-A Clay Base Down to -40 C (-40 Lithium O-617-A See grease 12-Hydroxy Hold Down Clips, manufacturer’s...
  • Page 27 MPT12 Manual 24 May 2017 SECTION 5 Maintenance and Repair Table 5-5: Trailer Axle Wheel Oil Specifications Outside Temperature Military Component Rockwell Specification Grease Type Specifications Min. Max. Min. Max. O-76A, Gear Oil MIL-L-2105-D GL-5, SAE 85W/140 None None O-76D, Gear Oil...

  • Page 28: Section 6 Scheduled Maintenance Inspections

    Limited service applications may allow the recommended interval to be increased. Sever service applications may require the recommended interval to be reduced. For more information, contact Mega Product Support at U.S. Toll Free 1-800-345-8889 or Direct 1-505-345-2661 or visit our website at www.megacorpinc.com for more contact information.
  • Page 29 MPT12 Manual 24 May 2017 SECTION 6 Scheduled Maintenance Inspections FREQUENCY 150 HRS 250 HRS 500 HRS 1,000 HRS 5,000 HRS CONTROL SYSTEM STEP (WEEKLY) (BI‐WEEKLY) (MONTHLY) (QUARTERLY) (ANNUALLY) Check engine hydraulic tank hoses and cylinders  for damage, leaks, and security. Repair as  required. Inspect discharge and inlet valves for damage,  leaks, and security. Repair as required.
  • Page 30 MPT12 Manual 24 May 2017 SECTION 7 Recommended Support Parts Contents Description .................7-1 Brakes Group ..............7-1 Hydraulic Pump & Engine Parts Group.....7-1 Lights Parts Group............7-1 Water Flow Parts Group ..........7-1 Miscellaneous Parts Group...........7-2 DESCRIPTION This section contains a listing of recommended support parts to have on the shelf. Do not forget that all MPTs are not configured the same, and that there are several variations of parts.

  • Page 31: Section 7 Recommended Support Parts

    354257 If your system is not covered in this manual or are having difficulties locating the necessary components please contact MEGA Corp. Product Support Group at: US Toll Free: 1-800-345-8889 or Direct: 1-505-345-2661 or visit our website at www.megacorpinc.com for more detailed contact information.

  • Page 32: Single Fill Pipe Float Assembly

    MPT12 Manual 24 May 2017 SECTION 8 Illustrated Parts Breakdown Contents Description .................8-1 Discharge Valve Group ..........8-3 Single Fill Pipe Float Assembly........8-1 Hydraulic Control Valve Assembly......8-4 Dual Fill Pipe Float Assembly ........8-2 Lights..................8-5 DESCRIPTION This section contains illustrated parts breakdowns of several MPT assemblies. Do not forget that all MPTs are not configured the same, and that there are several variations of parts.

  • Page 33: Dual Fill Pipe Float Assembly

    MPT12 Manual 24 May 2017 SECTION 8 Illustrated Parts Breakdown DUAL FILL PIPE FLOAT ASSEMBLY 352467 AERO FTG 2083–4–4S NO. PART NO. DESCRIPTION 301299 BALL VALVE, 1/2” FPT 354259 BALL FLOAT 352472 AERO 2083–8–8S 303202 FLOAT VALVE–1” BRASS 354037 AERO 2085–8–8S 354422 3/8”...

  • Page 34: Discharge Valve Group

    MPT12 Manual 24 May 2017 SECTION 8 Illustrated Parts Breakdown DISCHARGE VALVE GROUP NO. PART NO. DESCRIPTION 018408 BFV HANDLE ASSEMBLY 301486 BUTTERFLY VALVE, 10” 304855 WORM-DRIVE CLAMP 304856 DISCHARGE SOCK, ø11.5” 350003 WASHER, FLAT 3/8 350006 WASHER, FLAT 5/8 350025 NUT, HEX 3/8—16 UNC...

  • Page 35: Hydraulic Control Valve Assembly

    MPT12 Manual 24 May 2017 SECTION 8 Illustrated Parts Breakdown HYDRAULIC CONTROL VALVE ASSEMBLY NO. PART NO. DESCRIPTION 302244 VALVE, HYDRAULIC CONTROL 302316 FILTER 352310 AERO 2021–8–8S 353225 AERO 2216–8–10S 352452 AERO 2024–12–12S 352871 AERO 2081–8–4S 354588 AERO FD90 –1045–4–4S 354070 AERO 2085–12–8S...

  • Page 36: Lights

    MPT12 Manual 24 May 2017 SECTION 8 Illustrated Parts Breakdown LIGHTS 4 5 6 7 NO. PART NO. DESCRIPTION 355374 CLEARANCE LIGHT, RED 355375 CLEARANCE LIGHT, AMBER 302607 STOP/TAIL LIGHT 300241 LIGHT BAR 354647 SCREW, PAN 10–24 UNC X 0.75 354648 NUT, LOCK 10–24...
  • Page 37 MPT12 Manual 24 May 2017 SECTION 8 Illustrated Parts Breakdown 8-6 (Blank)
  • Page 38 DESCRIPTION This section contains all the drawings required to assemble, transport, and operate the MPT12. These drawings are MPT12 serial number specific and are designed to be used in conjunction with previous section information to successfully produce a fully operational MPT12 system.
  • Page 39 MPT12 Manual 24 May 2017 SECTION 9 Appendix: Installation Drawings 9-B (Blank)
  • Page 40 96.00 98.62 417.50 453.88 SHIPPING WEIGHT 24,000 LBS THIS DRAWING IS THE PROPERTY OF MEGA 700 Osuna Rd. N.E. CORPORATION AND IS USED ONLY IN REFERENCE TO P.O. Box 26146 WORK PROPOSED OR CONTRACTED BY THIS COMPANY. Albuquerque, NM 87125...
  • Page 41 [6105] [2159] [2438] TANK SHOWN IN RAISED POSITION [2606] THIS DRAWING IS THE PROPERTY OF MEGA 700 Osuna Rd. N.E. CORPORATION AND IS USED ONLY IN REFERENCE TO P.O. Box 26146 WORK PROPOSED OR CONTRACTED BY THIS COMPANY. Albuquerque, NM 87125...
  • Page 42 [3636] SIDE DISCHARGE OPTION SHOWN ALL DIMENSIONS SAME AS STANDARD TANK EXCEPT WHERE INDICATED THIS DRAWING IS THE PROPERTY OF MEGA 700 Osuna Rd. N.E. CORPORATION AND IS USED ONLY IN REFERENCE TO P.O. Box 26146 WORK PROPOSED OR CONTRACTED BY THIS COMPANY.
  • Page 43 Appendix A MPT12 HYDRAULIC CONTROL VALVE ENGINE TOOL TOLERANCE: UNLESS OTHERWISE SPECIFIED 3 PLACES ± 0.010 2 PLACES ± 0.03 ANGULAR ± 1° DRAWING TITLE: SCALE: NONE DATE: DRAWN BY: SHEET A - 4...
  • Page 44 Appendix A MPT12 A - 5...
  • Page 45 Appendix A MPT12 ITEM PART NO. PART NAME QTY REF NO. IND. WT. 354259 BALL FLOAT 303202 FLOAT VALVE−1" BRASS 354422 " ALL−THREAD X 7.00 352706 BELL REDUCER " FPT TO 1" FPT 355879 LYNCH PIN 354258 CLAMPING STUD 351088...
  • Page 46 Appendix A MPT12 A - 7...
  • Page 47 Appendix A MPT12 *IF EQUIPPED A - 8...
  • Page 48 Appendix A MPT12 A - 9...
  • Page 49 Appendix A MPT12 A - 10...
  • Page 50 (5.53) ASSEMBLY PORTION FOR WELDING MODIFICATIONS THIS OPTION FOR THIS OPTION THIS DRAWING IS THE PROPERTY OF MEGA 700 Osuna Rd. N.E. CORPORATION AND IS USED ONLY IN REFERENCE TO P.O. Box 26146 WORK PROPOSED OR CONTRACTED BY THIS COMPANY.
  • Page 51 COMPRESS SPRING WITH 1/2" BOLT AND LOCKNUT, (ITEMS 039874 PLATE, A36 .25 350239 AND 352677). MAKE THE SPACE 1.94". WELD 047166 MPT12 & 20 BFV AND HANDLE INSTALL ITEM 039873 TO 10" PIPE. BE SURE THAT ITEM 039874 350005 WASHER, FLAT 1/2 SPLY IS IN CONTACT WITH ITEM 037275 BEFORE WELDING.
  • Page 52 TOLERANCE: UNLESS OTHERWISE SPECIFIED REVISIONS 3 PLACES ± 0.010 2 PLACES ± 0.030 ANGULAR ± 1° DESCRIPTION DATE DWG. TITLE: MPT12 & 20 BFV AND HANDLE INSTALL REMOVED 350148 Oct-24-14 SCALE: DATE: Apr-17-13 DWG. NO. 047166 018408 -> REF Nov-04-16...
  • Page 53 LEAVE 2" OF TUBING BEYOND P CLAMP DETAIL A SCALE 0.500 THIS DRAWING IS THE PROPERTY OF MEGA 700 Osuna Rd. N.E. CORPORATION AND IS USED ONLY IN REFERENCE TO P.O. Box 26146 WORK PROPOSED OR CONTRACTED BY THIS COMPANY.
  • Page 54 WIRE ROPE, 3/16"x12' TUBING, NYLON, AIR 3/8" X 96" 051833-01 051833-02 THIS DRAWING IS THE PROPERTY OF MEGA 700 Osuna Rd. N.E. CORPORATION AND IS USED ONLY IN REFERENCE TO P.O. Box 26146 WORK PROPOSED OR CONTRACTED BY THIS COMPANY.
  • Page 55 2.00 6.69 SECTION H-H DETAIL A SCALE 0.200 THIS DRAWING IS THE PROPERTY OF MEGA 700 Osuna Rd. N.E. CORPORATION AND IS USED ONLY IN REFERENCE TO P.O. Box 26146 WORK PROPOSED OR CONTRACTED BY THIS COMPANY. Albuquerque, NM 87125...
  • Page 56 12.00 2.00 4.00 SECTION J-J 14.25 SECTION K-K THIS DRAWING IS THE PROPERTY OF MEGA 700 Osuna Rd. N.E. CORPORATION AND IS USED ONLY IN REFERENCE TO P.O. Box 26146 WORK PROPOSED OR CONTRACTED BY THIS COMPANY. Albuquerque, NM 87125...
  • Page 57 SPLY 350059 SCREW, CAP 1/4-20 UNC X0.75 350057 SPLY THIS DRAWING IS THE PROPERTY OF MEGA 700 Osuna Rd. N.E. CORPORATION AND IS USED ONLY IN REFERENCE TO P.O. Box 26146 WORK PROPOSED OR CONTRACTED BY THIS COMPANY. Albuquerque, NM 87125...
  • Page 58 SECTION C−C ENCLOSURE SOLAR CHARGE CONTROLLER BROWN WHITE SOLAR PANEL THIS DRAWING IS THE PROPERTY OF MEGA 700 Osuna Rd. N.E. CORPORATION AN D IS USED ONLY IN REFERENCE TO P.O. Box 26146 WORK PROPOSED OR CONTRACTED BY THIS COMPANY.
  • Page 59 2.50 3.50 4.00 4.75 BACKING PLATE, MODIFIED 051835-02 THIS DRAWING IS THE PROPERTY OF MEGA 700 Osuna Rd. N.E. CORPORATION AND IS USED ONLY IN REFERENCE TO P.O. Box 26146 WORK PROPOSED OR CONTRACTED BY THIS COMPANY. Albuquerque, NM 87125...
  • Page 60 PLATE, A36 .25 039874 PLATE, A36 .25 047019 MPT12 DRAIN PIPE ASSEMBLY 047024-01 WIRE ROPE, GALV., .38" X 125" 306593 047166 MPT12 & 20 BFV AND HANDLE INSTALL 051328-01 PLATE, A36 .38 051328-02 PLATE, A36 .25 10.1 051328-03 PLATE, A36 .25 051328-04 GASKET, NEOPRENE 1/8"...
  • Page 61 Appendix A MPT12 ITEM PART NO. PART NAME 300345 FEMALE PLUG ASSEMBLY 300484 WIRE RED/BLK, 14 GA 2 CONDUCTOR SPLY 301794 RUBBER BOOT, SOCKET ELECTRIC 306373 WIRE TERMINAL, BUTT CONN. SHRINK SLEEVE 16−14GA 306373 SPLY 306960 WIRE TERMINAL, BUTT CONN. SHRINK SLEEVE 16−14 TO 12−10GA...
  • Page 62 Appendix A MPT12 RUBBER BOOT ON BOTTOM OF CONNECTOR BLACK BLACK 2 STR’ WHITE YELLOW ITEMS IN WHITE THIS SIDE VIEW 2 STR’ PORTION BROWN ARE IN GREEN 046839 NOT TO SCALE RIGHT RIGHT ENLARGED BOTTOM VIEW MIDDLE FRONT OF CONNECTOR WITH WIRING...
  • Page 63 SIDE VIEW REAR VIEW TOLERANCE: UNLESS OTHERWISE SPECIFIED 3 PLACES ± 0.010 2 PLACES ± 0.03 ANGULAR ± 1° DRAWING TITLE: REVISIONS SCALE: NONE DATE: DESCRIPTION DATE 034227 DRAWN BY: SHEET (MPT10 & MPT12 ME) ECR 006 07−09−01 A - 24...
  • Page 64 SEE DWG. 032035 HYDRAULIC SYSTEM SCHEMATIC TOLERANCE: UNLESS OTHERWISE SPECIFIED 3 PLACES ± 0.010 2 PLACES ± 0.03 ANGULAR ± 1° NAME OF JOB: STAND TANK MPT10 & MPT12 ME DRAWING TITLE: HYDRAULIC SYSTEM SCALE: DATE: Jul−12−01 034813 DRAWN BY: RON R.
  • Page 65 Appendix A MPT12 ∆ MANIFOLD PLATE SERVICE SUPPLY R.H. BRAKE SUPPORT CLAMP 036655 AIR TANK ASSEMBLY SEE DWG 034214 REF L.H. BRAKE REVISIONS DESCRIPTION DATE ADDED SUPPLY AND RETURN PIPING DETAILS. CHANGED SCHEMATIC & RENUMBERED BOM. DELETED 302534, 350851, 351086, 351082, 300295, &...
  • Page 66 Appendix A MPT12 A - 27...
  • Page 67 IN GALLONS ROUNDED DOWN TO THE NEAREST THOUSAND FOR TANKS LARGER THAN OR AT 10,000 GALLONS IN GALLONS ROUNDED DOWN TO THE NEAREST HUNDERED FOR TANKS SMALLER THAN 10,000 GALLONS THIS DRAWING IS THE PROPERTY OF MEGA 700 Osuna Rd. N.E.
  • Page 68 Appendix A MPT12 SHIPPING DATA NOTE HEIGHT: 13’−9" (IN LOWERED POSITION) FOR TWO FILL PIPE APPLICATION ONLY ∆ LENGTH: 40’−6" WIDTH: 8’−6" WEIGHT: 21,400 LBS ∆ DECAL KIT PART NUMBER 355155 ∆ OPPOSITE SIDE THIS SIDE HYDRAULIC TOOL BOX CONTROL VALVE 6−1/2 HP...

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