Related Manuals for FOG QUADRA 493 9021
Summary of Contents for FOG QUADRA 493 9021
- Page 1 English E 167 GB ISSUE 6 : 02/2003 QUADRA 493 9021 493 9023 493 9031 VEHICLE LIFT 4 COLUMNS 3,5 TONNE (AUXILIARY LIFT 3 TONNE) Installation Operation Maintenance...
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Page 2: Table Of Contents
493 9021 QUADRA 493 9031 CONTENTS HEALTH AND SAFETY PRECAUTIONS ....................... 3 WARNINGS, CAUTIONS AND NOTES ......................3 INSTALLATION ..............................6 Location and layout, Floor Specification ASSEMBLING THE SUPERSTRUCTURE ....................... 8 Identification of main components Preparing the cross member Component position Platform level adjustment Column adjustment Motor column assembly... -
Page 3: Health And Safety Precautions
493 9021 QUADRA 493 9031 HEALTH AND SAFETY PRECAUTIONS In order to comply with your responsibilities under the Health and Safety at Work Act 1974, it is essential that the Quadra and any optional accessories are sited, installed, operated, and maintained by *competent persons in accordance with the instructions in this manual. - Page 4 493 9021 QUADRA 493 9031 CE IDENTIFICATION PLATE Rue du Pré Neuf - 58440 MYENNES FRANCE E 167 - GB - 6...
- Page 5 493 9021 QUADRA 493 9031 Changes to this manual are as shown below. Revised or additional issues of this manual are available from F.F.B. S.A. Rue du Pré Neuf 58440 MYENNES - FRANCE. Minor changes are indicated by the use of a broad line adjacent to the affected text. PUBLICATION ISSUE CHANGES TEXT AFFECTED...
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Page 6: Installation
493 9021 QUADRA 493 9031 INSTALLATION Location and site layout This lift should be installed so that: • It is sheltered from the elements. • There is sufficient headroom. • The “motor column” that houses the power-pack, control box etc. is positioned at the rear on the left-hand side. - Page 7 493 9021 QUADRA 493 9031 Electrical supply Provision may be made for a conduit in the floor (minimum 20mm internal diameter) which exits either outside the base plate or in the column through the 25mm diameter hole (Fig. 2). Columns The columns are secured to the concrete pads with the anchor bolts supplied.
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Page 8: Assembling The Superstructure
The motor column (4) has several holes on its main face as well as the identification and instruction plates. Columns 1, 2 and 3 are all similar, but the one that has a large vertical ‘Fog’ logo must be positioned on the ‘drive on’... -
Page 9: Component Position
493 9021 QUADRA 493 9031 Component position Position on the floor plan all of the components that make up the lift, in the following order: • Cross-members: Place a suitable support under the cross-members, and under the horizontal gusset. • Columns: Engage the columns as far as possible onto the vertical cheek-plates of the cross members and position them correctly on the floor, move the cross-members if necessary. - Page 10 493 9021 QUADRA 493 9031 TOP CABLE GUIDE SCREW M12 X 20 BOTTOM CABLE GUIDE Fig. 5 CROSS-MEMBER BOSS Clearance: 2 to 3 mm ADJUSTABLE TRACK Fig. 6 NUT M 20 LADDER RACK Approx. 1 mm clearance (only with cross-member in bottom position) ROLLER Fig.
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Page 11: Motor Column Assembly
493 9021 QUADRA 493 9031 Anchoring the columns Drill the holes for the anchor bolts using the base plates as templates. Ensure that the columns are as vertical as possible and concentric in relation to the base plate holes in order to allow column adjustment. If drilling cannot be completed with the column in place, trace the position of the holes on the floor as accurately as possible, remove the column and its shims, noting their positions. - Page 12 493 9021 QUADRA 493 9031 At each end of the cross-member, feed the wire rope under the sensing roller which should always be kept in the upper position, then insert it into the groove of the vertical pulley and then insert the end of each wire rope through the top of the column, fit the shoulder collar and the two nuts.
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Page 13: Fitting The Ladder Racks
493 9021 QUADRA 493 9031 Fitting the ladder racks CAUTION: UNDER NO CIRCUMSTANCES SHOULD THE LADDER RACKS BE PAINTED. IF NECESSARY, CLEAN THEM, SCRAPE OFF ANY EXCESS RUST AND THEN COAT WITH THICK OIL. The top of the platform must not be more than 300mm from the ground, when fitting the ladder racks. On each column: •... - Page 14 493 9021 QUADRA 493 9031 Fitting the hydraulic hose and electrical connections - 493 9031 • Connect the high pressure hose onto the auxiliary lifting ram in the adjustable track. The oil return hose must be attached as soon as the auxiliary unit is mounted in position. •...
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Page 15: Connecting To The Electricity Supply
493 9021 QUADRA 493 9031 CONNECTING TO THE ELECTRICITY SUPPLY IMPORTANT: THE ELECTRICAL SUPPLY MUST CONFORM WITH THE CURRENT EDITION OF THE IEE REGULATIONS. The rating [SIZE] of the supply control fuses should be as follows: - 230 V Three phase 10 A aM - 400 V Three phase 6 A aM The conductor section for the supply should be as follows:... -
Page 16: Fitting Accessories
493 9021 QUADRA 493 9031 Fitting accessories • Fit the blanking (inspection) plate to the end of each cross-member in the (fixed track) axis. • Hang the access ramps onto the end of the tracks on the 'drive on' side, and then insert the retaining rod into the hooks and locate and fit the split pins in position. -
Page 17: Fitting And Adjusting The Tie Rods
493 9021 QUADRA 493 9031 Fitting and adjusting the tie rods Raise the platform, without letting it rest on its latches. At each end of the fixed track: • Insert the threaded rods into the tubes located in the track (Fig. 15). •... -
Page 18: Checking The Column Adjustment
493 9021 QUADRA 493 9031 Checking the column adjustment Raise the unloaded platform to 300mm from the ground, suspended by the wire ropes. Check the following: • That each column is square, using a rule placed firmly on the outer surface, and which is then used to sight the opposite column. -
Page 19: Checking The Adjustment Of The Wire Rope Safety Switches
493 9021 QUADRA 493 9031 Checking the adjustment of the wire rope safety switch With the unladen platform raised and suspended on the wire ropes, check at each cross-member end that there is a clearance of approx. 0 to 0.5 mm between the switch roller and the cam that is part of the sensor. If necessary, adjust the position of the switch in order to obtain this clearance (Fig. -
Page 20: Checking The Ram Safety Valve
493 9021 QUADRA 493 9031 Checking the ram safety valve Should a hose fail, this valve stops the lift from lowering by locking up the fluid in the ram. Correct operation of this valve is depends on the correct oil grade/viscosity, it should be checked whether the oil is of the correct grade before carrying out this test. -
Page 21: Commissioning The Auxiliary Lift
493 9021 QUADRA 493 9031 COMMISSIONING THE AUXILIARY LIFT • Turn the handle on the three way valve to ‘AUXILIARY’. • In the enclosure (X5), put a link wire between terminals 8 and 9 in order to deactivate the photo cell. •... -
Page 22: Operation
493 9021 QUADRA 493 9031 OPERATION Safety instructions (The following information must be displayed on a label on the control column) • The danger zone is the area around and including the lift. This can be defined by a 50mm wide yellow/black line or self-adhesive tape, a minimum of 600mm around the outer edges of the lift column bases and access ramps. -
Page 23: Raising & Lowering The Auxiliary Platforms (493 9031)
493 9021 QUADRA 493 9031 Lowering the platform • Check that there are no personnel, tools or equipment in the danger zone. • Raise the platform 20-30mm to allow the latches to be released. • Turn the control knob towards ‘LOWER’ and whilst holding it there, progressively operate the ‘LOWER’... -
Page 24: Ram Safety Valve
493 9021 QUADRA 493 9031 RAM SAFETY VALVE This valve is located in the hydraulic supply in the base of each of the rams. Should the supply hose rupture, the valve stops the platform from being lowered by trapping the oil in the ram. NOTE: If the valve in the slave ram is operated (in the right-hand track), the solenoid valve causes the left- hand track to be brought to rest (this solenoid is controlled by the photoelectric control sensor). - Page 25 493 9021 QUADRA 493 9031 LOWERING THE AUXILIARY (493 9031) platforms without electrical power HYDAC solenoid valve • On the inside of the fixed track there is a manual control for the oil solenoid valve for the auxiliary (Fig. 19). •...
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Page 26: Maintenance
493 9021 QUADRA 493 9031 MAINTENANCE General The lift and suspension parts (wire ropes) and safety systems must be examined at least every six months by an authorised competent person More frequent checks will be necessary if the lift is continual use. The lift must be thoroughly examined following any major repair or modification involving its main components. -
Page 27: Overload Tests
493 9021 QUADRA 493 9031 • Check the columns and the tie-rods under the ends of the fixed track. • Replace the plastic studs that guide the vertical cross-member cheek plates into the columns, if they are worn. • Clean and wipe dry the ladders, then rub them with an oiled rag to protect them from rust. •... -
Page 28: Fault Finding
493 9021 QUADRA 493 9031 FAULT FINDING FAULTS On turning the control knob towards ‘RAISE’: • The pump does not operate • The pump works but the platform or the auxiliary raises slowly or not at all • The platform or the auxiliary does not lift to its full height •... - Page 29 493 9021 QUADRA 493 9031 REMEDIAL MEASURES A) Check and if necessary consult a competent person. To lower the platform without electrical power, refer to page opposite. B) The electrical supply must be checked by a competent person. C) If necessary, unload the platform and check that none of the cross-member ends are resting against the column base plates. If necessary, adjust the nuts on the wire rope end fittings until the cross-member end is lifted, and then adjust the wire ropes.
- Page 30 493 9021 QUADRA 493 9031 Rue du Pré Neuf - 58440 MYENNES FRANCE E 167 - GB - 6...
- Page 31 493 9021 QUADRA 493 9031 1. POWER PACK UNIT 2 - FIXED TRACK 1.1 Motor 2.1 Deck platform ram 1.2 Pump 2.2 Auxiliary emission ram 1.3 Suction filter 2.3 Safety valve - Hose failure 1.4 Oil dipstick 2.4 Three-way valve 1.5 Oil reservoir 2.5 Solenoid valve 1.6 Non-return valve...
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Page 36: Technical Specification
493 9021 QUADRA 493 9031 TECHNICAL SPECIFICATION Load capacity (platform) 3500 kg Load capacity (auxiliary) 3000 kg 'Raise' time approx. 35 secs 'Lower' time 28 secs minimum Hydraulic Circuit Capacity 10 litres Oil type hydraulic oil 256 8011 Engler viscosity at 20°C Max. -
Page 37: Add-On For 493 9021
493 9021 QUADRA ADD-ON STD Type 493 9021 493 9031 Wiring diagram Post n° 4 Post n° 3 (with motor) Post n° 2 Post n° 1 POWER SUPPLY : 1) 3 phases 400V : 2) 3 phases 230V : - The lift can be directly wired. - Make the following adjustments. - Page 38 493 9021 QUADRA ADD-ON STD Type 493 9021 493 9031 Rue du Pré Neuf - 58440 MYENNES FRANCE E 167 - GB - 6...
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Page 44: Add-On For 493 9031
493 9021 QUADRA ADD-ON Aux. Type 493 9031 493 9031 Rue du Pré Neuf - 58440 MYENNES FRANCE E 167 - GB - 6... - Page 45 493 9021 QUADRA ADD-ON Aux. Type 493 9031 493 9031 Rue du Pré Neuf - 58440 MYENNES FRANCE E 167 - GB - 6...
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Page 55: Specificity Of Single Phase Wiring Diagram
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Page 56: Procedure Adjustment Of The Flow Control Valve (Power Unit Hpi)
493 9021 QUADRA 493 9031 Adjustment of the flow control valve (Power unit HPI) Flow control valve (located on the back side) Pressure gauge outlet To adjust the flow control valve, proceed as follows : Remove the cap. Remove the cap nut. Release the lock nut. -
Page 57: Warranty Return Form
493 9021 QUADRA Guarantee 493 9031 F.F.B. CONTRACT GUARANTEE Your F.F.B. equipment is guaranteed against any operating defects resulting from material or design faults under the following conditions: The operating defect must appear within a period of one year from when the equipment specified in the order is first made available for use. - Page 58 493 9021 QUADRA 493 9031 Rue du Pré Neuf - 58440 MYENNES FRANCE E 167 - GB - 6...
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Page 59: Declaration Of Conformity
493 9021 QUADRA 493 9031 DECLARATION DE CONFORMITE EC Declaration of conformity EG-Konformitätserklärung F.F.B. S.A. Rue du Pré-Neuf 58440 Myennes (France) Tel. 03 86 39 50 50 Fax 03 86 39 50 60 déclare en application de la directive 89/392/CEE modifiée en dernier lieu par la directive 98/37/CEE que la machine décrite : declares according to the 89/392/EEC Directive lastly amended by 98/37/EEC Directive that the machinery described :...