FiTech 40015 Instruction Manual

FiTech
Fuel Injection
NOTE: This Hy-Fuel In-Tank Kit can be used with any EFI system, or with the proper low
pressure bypass style external regulator, it can also be used in carbureted installations.
Warning: Caution must be observed when installing any product
involving fuel system parts or gas tank modifications. Work in a
well ventilated area with an approved fire extinguisher readily avail-
able. Eye protection and other safety apparel should be worn to
protect against debris and sprayed gasoline. We recommend hav-
ing this installation performed by an experienced, qualified, and
FiTech approved automotive technician. The finished installation
must be thoroughly checked for any fuel system leaks. The fuel
system is under pressure, so be sure to relieve the pressure before
opening the fuel system. All safety precautions must be observed
when working with fuel.
This quick start manual is designed to get you up and running with
your Hy-Fuel Tight-Fit In-Tank Retrofit Kit. The FiTech Hy-Fuel Tight-Fit
In-Tank Retro-fit Kit is the industry's most innovative fuel delivery
system.

#40015 Kit Contents

1. Pump Main Assembly
2. Return Hose
3. C-Ring (Red)
4. Foam Gasket
5. 255 LPH Fuel Pump
6. (6) M5-0.8 x 25 MM Flat Head
Machine Screws
7. (6) M5-0.8 Keps Nuts
8. Outlet Hose*
9. (2) Tie Wraps
10. (2) Electrical Connections,
Nuts, Washers and Rubber Boots
11. Filter Sock (Version #1)
12. Filter Sock (Version #2)
*Note - Pump comes with Outlet
hose already assembled to fitting.
Unpack the #40015 Hy-Fuel Kit
Carefully unpack the components of your
#40015 Hy-Fuel Kit. Lay the components out on
a table and compare to Figure #1 above and the
parts list and confirm that you have all the parts.
Take the (#4) Foam Gasket and punch out all of
the holes. The holes are aready die cut but must
be punched out with a small Phillips screwdriver
or dowel rod.
INSTRUCTION MANUAL #40015 - FiTech
Hy-Fuel Tight-Fit In-Tank Retrofit Kit
Figure 1
1.
11.
12. 8.
• Slow speed Drill Motor
• 2-1/8" diameter hole saw
• Round fine file
• Shop vacuum
Caution: Before starting this installation be sure the negative ter-
minal is disconnected from the battery, you have proper eye pro-
tection, a fire extinguisher handy, and that you are working with a
clean and free of combustible fumes fuel tank. The installation of
fuel related components should be done in a well ventilated area
free of any possible fire hazards. Gasoline fumes are toxic and
highly flammable. Drilling and grinding can be a potential ignition
source. Smoking is prohibited and extinguish any open flames.
Start with a new fuel tank or have the fuel tank professionally
cleaned for the safest install. Failure to comply with the these warn-
ings could result in injury or death.
Please read the full instruction manual before beginning your
installation. For tech-nical assistance with your Hy-Fuel In-Tank
Retrofit Kit, call 951-340-2624 or go online to www.fitechefi.com
under "tech center".
2. 5.
7. 9.

RECOMMENDED TOOLS

1
6. 4.
10. 3.
• Screwdriver: Phillips
• Screwdriver: Small Straight Blade
• 3/8" Socket and 1/4" Drive ratchet
• 5/16" Diameter Drill Bit (Optional)