ADAPCO Guardian 95 G4 Operator's Manual

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GUARDIAN MODEL

95 G4

GUARDIAN ULV EQUIPMENT

PRODUCT OF ADAPCO, INC.

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Summary of Contents for ADAPCO Guardian 95 G4

Page 2 Hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of the personnel involved in the operation, transport, maintenance, and storage of the equipment. This manual covers the operating instructions and illustrations for: Guardian 95 G4 (Std. Fixed Flow ULV Sprayer)
Page 3: Table Of Contents
TABLE OF CONTENTS MODEL 95 G4 Contents SPECIFICATIONS ............................5 GENERAL INFORMATION ......................... 7 INTRODUCTION ........................... 7 SERVICING THE ENGINE ........................7 DIRECTION REFERENCE ........................8 GENERAL SAFETY INFORMATION ......................9 SIGNAL WORDS ..........................10 BEFORE OPERATION CONSIDERATIONS ..................... 11 OPERATION CONSIDERATIONS ......................
Page 4 CALIBRATION ............................29 FLOW CALIBRATION FMI PUMP ......................29 DROPLET SPECTRUM CALIBRATION ....................30 FLOW DIAGRAM ............................ 32 TROUBLESHOOTING ..........................32 NOTES: ..............................34 GUARDIAN 95 G4 ULV 1-YEAR LIMITED WARRANTY ................35 Appendix A:............................37 Appendix B: ............................38...
Page 5: Specifications
SPECIFICATIONS Guardian 95 G4 Engine Make Kohler Model Command PRO CH395-3031 Horse Power Engine Type Air cooled, 4-stroke, OHV, Single cylinder Bore & Stroke 78 x 58 mm (3.1 x 2.3 in) Displacement 277 cc (16.9 cu. In) Ignition System...
Page 6 Lockable formulation tank cap or non-lockable, std option Flush 1 quart (1.42 liter) Chemical Pump Make FMI for fixed or variable flow Model Type Positive displacement Piston Piston 3/8” ceramic Flush valve Configuration 3-way diverter Power 12V dc Consumption 7 watts Cut-Off Valve Material Stainless...
Page 7: General Information
If additional information or service is needed, contact ADAPCO or if applicable, your authorized ADAPCO service representative. We encourage you to contact ADAPCO for repairs. As the designer and manufacturer of this equipment, ADAPCO professionals are informed and trained on the latest methods to service this equipment and provide prompt and efficient service in the field or at the service shop and carry a full line of Guradian ULV service parts and accessories.
Page 8: Direction Reference
DIRECTION REFERENCE The “Right” and “Left”, “Front” and “Rear” of the machine are refereced from the operator’s right and left when standing behind the vehicle and facing in the normal forward direction of the vehicle. Additionally, the ULV sprayer is designed to be placed in the back of a vehicle with the engine and blower closest to the rear bumper of the vehicle.
Page 9: General Safety Information
READ THIS OPERATOR’S MANUAL BEFORE ATTEMPTING TO START OR USE THIS SPRAYER. A replacement copy of this manual is available from ADAPCO, Inc. or if applicable, an authorized dealer or reseller of this equipment at: ADAPCO, Inc. Attn: Customer Service Department...
Page 10: Signal Words
SIGNAL WORDS This general symbol means “Attention! Become Alert! Your Safety is involved!” The symbol is used with the following signal words to attract your attention to safety messages found on the decals on the machine and throughout this manual. The message that follows the symbol contains important information about safety.
Page 11: Before Operation Considerations
BEFORE OPERATION CONSIDERATIONS 1. Become familiar with the safe operation of the ULV sprayer and the operator controls. 2. Never allow children to play on or with the machine. Never allow children to ride in a vehicle sitting next to or on top of this machine. 3.
Page 12: Operation Considerations
g. Keep the nozzle in contact with the rim of fuel tank or container opening at all times until fueling is complete. We recommend not using a nozzle lock-open device. h. If fuel is spilled on clothing, change clothing immediately. i.
Page 13 head level for those on the ground. It is not recommended for anyone to be standing above the level of the nozzle when running even if the machine is mounted securely on a vehicle. 7. NEVER walk directly into the air/chemical blast from the nozzle when insecticide or any other formula is being atomized.
Page 14: Maintenance And Storage
MAINTENANCE AND STORAGE 1. Allow only trained personnel to service the ULV spray machine. 2. Park the vehicle or place the machine on level ground for fluid level verification. 3. Never make adjustments to the machine with the engine running unless specifically instructed to do so.
Page 15: Familiarization
FAMILIARIZATION OPERATOR CONTROLS The below illustration shows the standard operator control pendant and its functions: 1. Power switch when asserted (turned on) applies power to the control pendant as well as provides operating voltage to allow fuel flow to the engine. 2.
Page 16: Air Pressure Gauge
AIR PRESSURE GAUGE The air pressure gauge is a glycerin filled type with a pressure range from 0-15 psig. When the engine is running and throttle adjusted to the desired engine RPM, atomization nozzle back pressure is most often the overriding factor in assuring correct atomization of a given flow rate or range of flow rate.
Page 17: Insecticide Pump
INSECTICIDE PUMP The standard pump supplied with the Guardian 95 G4 sprayer is an FMI (Fluid Metering Inc.) metering pump coupled to a 12-volt DC electric motor. This piston pump is driven by an 8-volt regulator as recommended by the pump manufacturer. Because of the metering properties of this insecticide pump, regulating the power to the motor ensures a steady and repeatable flow each and every time regardless of possible fluctuations in input power.
Page 18: Installation
Keep the nozzle clean and free from dings and dents to maintain perfect concentric alignment of the main body and the nozzle cone. Formulation is fed through the rear of the nozzle by way of a stainless steel tube exiting from the closest 90° elbow to the nozzle. nozzle swivels 360°...
Page 19: Factory Fluid Levels
The shipping box and pallet may be retained for storage if desired. Enclosed in this shipping box are the following: The Guardian 95 G4 ULV sprayer consists of two major sections, the drive train section and the flow control or “wet” section. To control this sprayer remotely, an operator’s pendant with cable is supplied (standard) or an optional variable...
Page 20: Vehicle Installation
Fuel tank empty Formulation tank empty Each machine is fully tested functionally and appropriate fluid levels are serviced beforehand. Additionally, each machine’s atomization nozzle is fully tested, the results documented and maintained by the manufacturer. VEHICLE INSTALLATION 1. Remove the packaging box by cutting and disposing of the strapping material. With a fork lift or hoist, lift the machine and remove the pallet and wooden runners from the sprayer.
Page 21 Note: ADAPCO is not responsible for mounting and securing the Guardian ULV sprayers onto a vehicle; it is the responsibility of the owner or end user to do so. ADAPCO will only make recommendations on how to accomplish the placement and securing of this unit.
Page 22: Engine Starting
ENGINE STARTING The Guardian 95 G4 has a 9.5 HP Kohler engine that has a key switch connected electrically to the starter motor on the engine. There are three ways to start this engine: a. At the engine with the key b.
Page 23: Key Start
IN ALL CASES, IT IS IMPORTANT TO NOTE THAT THE KEY MUST ALWAYS BE IN THE ON POSITION IN ORDER FOR THE ENGINE TO START. When the engine is cost, the manual choke will be required to start the engine. After the engine is warm, the choke should not be required to restart in most cases.
Page 24: Recoil Start
3. On the remote pendant, turn the Power toggle switch to the on position illuminating the red Power LED on the pendant. Next, flip the Engine start toggle switch to the ON (center) position. 4. Then, turn the key on the engine farther clockwise past the spring loaded position engaging the starter while at the same time engaging the manual choke to the “choke on”...
Page 25: Changing Engine Crankcase Oil
2. Level the machine and clean around oil dipstick before removing it. 3. Remove the oil dipstick and wipe it clean with a cloth. 4. Insert the dipstick back into the gauge hole and let it seat fully down, then remove the dipstick and check the oil level.
Page 26: Blower Lubrication
BLOWER LUBRICATION DRIVE END LUBRICATION - drive end bearings are grease lubricated at the factory with Lithium Complex based grease. For re-lubrication, use Gardner Denver AEON PD Grease, Part number 28H283 or Shell Darina SD 2 NLGI#2. Both AEON and Shell PD greases are high temperature, high performance greases that are formulated with anti-wear additives to provide superior service under severe operating conditions.
Page 27 “Deflection” method. A good rule of thumb is 1/64” of deflection for every inch between the pulley centers. In the case of the Guardian 95 G4, the center to center dimension is approximately 18” thereby calculating a deflection of .281” or approximately 1/4” deflection.
Page 28 LUBRICATION AND MAINTENANCE BREAK-IN ( AFTER FIRST 8 HOURS ) 8 HOURS (DAILY) EVERY 25 HOURS EVERY 50 HOURS EVERY 100 HOURS EVERY 200 HOURS Every 500 HOURS OR ANNUALLY EVERY PROCEDURE COMMENTS Check all hardware for tightness Check drive belt for proper alignment Change engine oil (break-in) See Engine Owner's Manual Check engine oil level...
Page 29: Calibration
The 0 (center) position is the least flow position, and the further away from the 0 center position increases flow. Tighten the knurled nuts after each adjustment. ADAPCO recommends a course adjustment setting of approximately “3”. This will allow the use the fine adjustment to reach a number of common flow rates.
Page 30: Droplet Spectrum Calibration
the chemical line back to the mating nylon fitting at the nozzle elbow and disconnect the chemical line from the formulation draw tube and place that chemical line into the full graduated cylinder. On the insecticide pump, place the toggle switch to the “down”...
Page 31 There are various ways to measure droplet sizes produced from this machine. Refer to the guidelines of the regulatory agency in your area for recommendations and types of acceptable methods. Droplet calibration is accomplished by setting the engine RPM to produce a specific atomization nozzle back pressure as viewed on the air pressure gauge.
Page 32: Flow Diagram
FLOW DIAGRAM...
Page 33: Troubleshooting
TROUBLESHOOTING...
Page 34: Notes
NOTES:...
Page 35: Guardian 95 G4 Ulv 1-Year Limited Warranty
Dealer within the warranty period. The expense of delivering the ULV sprayer to the service center for warranty work and the expense of returning it to the owner after repair will be paid for by the owner. ADAPCO’s responsibility is limited to making the required repairs and no claim of breach of warranty shall be cause for cancellation or rescission of the contract of sale of any Guardian ULV machine.
Page 36 ADAPCO assumes no responsibility for incidental, consequential or other damages including, but not limited to expense for gasoline, expense of delivering the ULV sprayer to ADAPCO or an authorized service dealer and expense of returning it to the owner, mechanic’s travel time, telephone charges, travel, loss or damage to personal property, loss of revenue, loss of use of the sprayer, loss of time or inconvenience.
Page 37 Appendix A: Calibration Quick Start Matrix (Note: The below matrix should be used to as an approximate starting point when performing a flow rate test. Always confirm the below flow rates before performing a chemical application) Fluid Metering Pump (Course adjustment piston angle set to “3”) Calibration Dial Setting Approximate Flow Rate (OZ/MIN) 6.75...
Page 38 Battery: BCI Group 24-27, 500 CCA or better. (L x W 14” x 7.5”), such as Interstate Battery SRM- 24M or Interstate Battery SRM-27. Copyright © 2017,Adapco Inc. All Rights Reserved. Guardian, GeoTracker, GeoPro, GeoPro Data Center, GeoPro Mobile and Monitor are trademarks of ADAPCO, Inc.