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® BLASTRAC BMS 220E ELECTRIC RIDE-ON FLOOR PREP SYSTEM INSTRUCTION MANUAL 115 & 230 Volt Read Manual Before Operating Machine 13201 Santa Fe • Oklahoma City, OK 73114 • U.S.A. Phone: 800-256-3440...
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220E TABLE OF CONTENTS Table of Contents ....................2-4 Hydraulic ........................5-6 A. Maintaining A Safe Work Environment ..............5 B. Pressure......................5-6 C. Flammability ......................6 D. Hydraulic Fluid......................6 Rules for Safe Operation..................7-10 A. Characteristics of a Defensive Operator ............8.1 B. Grounding ......................9 C. Extension Cords ....................10 Safety Instructions ....................11 Features/Specifications ..................12-12.1 A.
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220E TABLE OF CONTENTS C. Ramps ........................19 D. Forklift Cups ......................20 E. Winches......................20 F. Transporting ......................20 G. Wheel Chocks ....................20 Center of Gravity ....................20.1 Job Site Movement ....................21-22 A. Taping Wheels....................21 B. Palletizing ......................21 C. Front Wheel Assembly ..................21 D. To Move Machine Without Power ..............22 E.
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220E TABLE OF CONTENTS F. VCT Tile Set-Up ....................27 G. Rubber Tile Set-Up ....................27 H. Re-Scraping Set-Up ..................27 I. Thin Coating Set-Up ..................28 J. Working Over Concrete..................28 K. Working Over Wood ..................28 L. Working Over Soft Sub-Floor ................28 M. Cross Room Ditching ..................28.1 N.
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Caster & Foot Peg Parts ..................53 M. Filter Parts ......................54 N. Weights......................55 Labels ........................56-57 Accessories ......................58-60 Material Safety Data ....................61-66 Guarantee........................67 Return Sheet ......................68 Blade Order Form ....................69-70 Blastrac is a registered trademark owned by International Surface Preparation Group, Inc. Page 4.1...
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HYDRAULIC SAFE OPERATION MAINTAINING A SAFE WORK ENVIRONMENT Establishing a safe working environment in and around your hydraulic equipment is just common sense. The easiest and most effective way to avoid problems is to make sure associates understand their equipment, know how to operate it safely and recognize the danger it represents if handled carelessly. A few things you must be aware of include: 1.
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HYDRAULIC SAFE OPERATION PRESSURE (continued) b. Check the threads and/or seat angle for damage that may have occurred prior to or during installation. Any ding or burr may be a potential leak path. Replace if necessary. c. If the coupling was misaligned during installation, threads may have been damaged. Replace and carefully install.
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USE” until repaired. A guard or other damaged parts should be properly repaired or replaced. For all ® repairs, insist on only identical Blastrac replacement parts. 13. REMOVE ALL ADJUSTING KEYS AND WRENCHES: Make a habit of checking that the adjusting keys, wrenches, etc.
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Remove blade or keep blade lowered to the floor (disarm machine). 26. MAINTAIN LABELS AND NAMEPLATES: These carry important information. If unreadable or missing, contact Blastrac for a free replacement. 27. MACHINE IS HEAVY, DO NOT DROP: Counter weights are heavy. Take caution when removing or reassembling.
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RULES FOR SAFE OPERATION CHARACTERISTICS OF A DEFENSIVE OPERATOR • Education • Alert • Skills • Judgment • Common Sense • Recognizes the Hazards • Understands the Defense • Acts Correctly A GOOD OPERATOR IS A “DEFENSIVE” OPERATOR QUALITIES Education: Learns about the machine and the environment. Alert: Stays alert at all times…never lets guard down.
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RULES FOR SAFE OPERATION GROUNDING WARNING Improperly connecting the grounding wire can result in the risk of electric shock. Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the tool. Never remove the grounding prong from the plug. Do not use the tool if the cord or plug is damaged.
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RULES FOR SAFE OPERATION EXTENSION CORDS WARNING Electrical cords can be hazardous. Misuse can result in fire or death by electrical shock. Read carefully and follow all directions. WARNING If cords are damaged they must be replaced by the manufacturer or its service agent or a similarly qualified person in order to avoid a hazard.
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• Disconnect power from unit before servicing or changing blades. Failure to do so can cause electrical shock. ® • Only use Blastrac components. Failure to do so could cause damage or serious injury. • Always be aware of support personnel and their proximity when in operation. Block off work area.
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220E FEATURES/SPECIFICATIONS Rotating Extension Cord Guide Safety Shut Off Switch (under seat) Cutting Head Cylinder Lift Forward/Reverse Neutral Break Motor Switches Power Off Switch “Kill Switch” Forward/Reverse Front weight Neutral Break compartment Cylinder Foot Rest Fork Lift Cup Lower Cutting Foot Rest Head Support Adjustable...
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220E FEATURES/SPECIFICATIONS VIBRATION/SOUND DATA VIBRATION DATA: Axis Stationary Moving >0.1 Vector >0.1 Whole Body Vibration Levels in m/s^2 Axis Left Right Vector Sum Hand/Arm Vibration Levels in m/s^2 SOUND DATA: Stationary 77.0 Moving 73.0 Operator Sound Level dBA ref. 20 Pa Page 12.1...
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220E OPERATING CONTROLS POWER BOX (FIGURE A) Note: It is necessary to be seated before starting machine to keep machine running. The two green switches are the starting switches. Press one green switch at a time. This will start the motors individually.
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220E OPERATING CONTROLS CYLINDER LIFT (FIGURE A) The cylinder lift lever raises and lowers the cylinder and cutting head. After setting slide plate to proper height, use the cylinder lift lever to set blade to proper cutting angle. Pull back on the cylinder lift lever to raise the cutting head.
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220E OPERATING CONTROLS CAUTION: Do not run over cord. Doing so could cause damage to equipment or severe bodily injury. OPERATING AROUND THE CORD (FIGURE A) The extension cord should be properly fed through the clip on the end of the flip arm cord guide. Loop cord once.
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220E OPERATIONAL TIPS CASTER Keep clean and free of debris, make sure it can move freely. FOOT PEG Keep feet resting and secured on foot pegs when operating machine. SEAT SAFETY SWITCH The seat safety switch is mounted under the center portion of the seat. This switch is designed as an emergency shut off.
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HOW TO PLUG IN CORDS WARNING: Electrical cords can be hazardous. Misuse can result in fire and/or death by electrical shock. Read carefully and follow all directions. Never defeat safety features or bypass the electrical control box. Doing so could cause property damage and/or serious injury. SIZE &...
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HOW TO PLUG IN CORDS OUTLET TESTING If cords are plugged into the same outlet, start one motor at a time. Never start both motors at the same time. If you can’t run both motors from the same outlet, plug the twin cord into the supplied extension cords and test in two separate circuits.
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220E LOADING/UNLOADING • Always remove blade and cutting head when machine is being moved or transported • Cutting head and slide plate can be removed to make the machine more compact. • NEVER leave machine unattended on an incline. • Removing added weights help to make the machine easier and safer to move in and out of a vehicle. WARNING: Machine has a swivel front caster.
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220E LOADING/UNLOADING FORKLIFT CUPS There are two forklift cups mounted under the front of the machine (See Figure A). Slide fork lift forks through forklift cups. Slide forks all the way back to touch the rear tire (See Figure B). Before lifting machine, secure machine to fork lift with heavy 3000 lb.
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220E CENTER OF GRAVITY Be aware of your surroundings and machines operating angels. When changing from a low slide plate to a high slide plate setting or a low cutting head angle to a high cutting head angle, the operating “attitude” of the machine changes.
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220E JOB SITE MOVEMENT • Always remove blade and cutting head when machine is being moved or transported • Cutting head and slide plate can be removed to make the machine more compact. • NEVER leave machine unattended on an incline. •...
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220E JOB SITE MOVEMENT TO MOVE MACHINE WITHOUT POWER (PUSHING MACHINE) Forward: To move the machine forward, levers need to be pushed forward. To lock levers in place, connect a bungy-strap from each lever (pushing levers forward), pulling straps down to and connecting to the front plate (See Figure A).
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220E WHEEL SIZES WHEEL SIZE (FIGURE A) The larger of the wheels is more commonly used. The larger wheel is faster in speed (up to 113 feet per minute). In most cases the larger wheel will work on all job types of application and heavy debris build-up (vct, ceramic etc.).
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220E ADDING ADDITIONAL WEIGHT FRONT WEIGHT Adding weight to the front of the machine is necessary for difficult to remove goods such as, VCT, VAT, ceramic, thin-set or wood. Machine includes nine 37 lb. front weights with handles. Set front weights in front weight compartment (See Figure A).
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220E CUTTING HEAD & BLADES DIALING IN THE MACHINE Dialing in the machine is matching the correct cutting head, blade size, blade angle and added weight to the machine to make the material removal as easy as possible. For every material being removed, there is an optimum blade width, thickness, sharpness, angle and bevel (bevel up or bevel down).
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220E CUTTING HEAD & BLADES WEIGHT VS. SHARPNESS The most common way to compensate for a dull blade is to add more weight and raise the blade angle (see re-scrape setting). Weight allows dull blades to be used to a point. Weight also causes blades to dull and break easier.
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220E CUTTING HEAD & BLADES CUTTING HEAD INSERTION Insert desired cutting head into cutting head holder. Secure with cutting head clip. SHANK BLADE INSERTION Shank blades do not require a cutting head. Insert desired shank blade into cutting head holder. Secure with cutting head clip.
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220E BLADE APPLICATION/SET-UP CERAMIC SET-UP Slide plate should be set low, 1/2" to 2" off the floor. Use a Shank Blade or a Shank Blade with a carbide tip. WOOD SET-UP Slide plate should be set low, 1/2" to 2" off the floor. Use Shank Blades, Shank Blades with carbide tips or a 6"or 8"...
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220E BLADE APPLICATION/SET-UP THIN COATING SET-UP Slide plate should be set high, 3'' to 6'' off the floor. Use a Cutting Head from 8" to 14" with Razor Blades to match cutting head size. A 15" Razor blade would use a 14" Cutting Head. Razor Blades are faster but a Cutting Head from 8"...
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220E BLADE APPLICATION/SET-UP DITCHING CROSS ROOM DITCHING When removing hard to remove ceramic, Vct or vat, cross-room ditching will help to make the removal easier. Using a blade 2" to 6" in width, make ditches 1' to 2' apart in the same direction the machine will be removing the goods (See Figure A).
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220E BLADES TYPES OF BLADES PREMIUM HIGH TEMPERED BLADES Works on all glued down carpets, VCT, VAT, rubber tile, cork, re-scraping adhesive, elastomeric coatings. Great for floor accumulations. Ultra high quality spring steel is extra hard for long blade life between sharpening.
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220E BLADES BLADE SHARPENING Dull blades greatly reduce cutting ability. Re-sharpen or replace as needed. In use, blades develop a back-bevel (See Figure A). When re-sharpening, blade will not be truly sharp until all back-bevel is gone. Note: Thinner blades are easier to sharpen, but they also break easier. •...
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220E BLADES Part # Description Application Thickness #06-135 5" x 16" Blade Rubber back carpet on wood or concrete floors, excellent for .062 cleanup and longer durability #06-147 4" x 6" Blade Tile or linoleum on concrete floors .062 #06-148 5"...
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220E BLADES Part # Description Application Thickness #06-7075-8 2'' x 8'' Tapered Cutting Head Shank .300 The long taper works great on tough wood floors (glued & nailed). #06-7075-11 2'' x 11'' Tapered Cutting Head Shank .300 The long length allows the blade to easily slide under tough material. Works well on most ceramics and VCT.
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220E MACHINE MAINTENANCE SLIDE PLATE To Remove Slide Plate 1. Disconnect machine from power. 2. Remove slide plate pin. Remove cutting head bolt. Remove cylinder from slide plate. Remove slide plate. 1. Disconnect machine from power. 2. Unplug hydraulic lines from cylinder. A small amount of oil leak out of lines. Cap lines or bleed into a container.
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220E MACHINE MAINTENANCE SIDE AND REAR PANELS To Remove A Panel 1. Using proper wrench size, remove hood. 2. Remove desired side or rear panel. OIL LEVEL To Check Oil Level 1. Remove oil level plug (See Figure A). Plug is either on the front or the rear of the tank. If it is on the rear of the tank, the hood will need to be removed to access the plug.
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220E MACHINE MAINTENANCE HOSE CHANGE OUT To Remove Or Change A Hose 1. Disconnect machine from power. 2. Remove hood. 3. Using proper wrench size, remove hose from fitting. 4. When replacing, make sure O-ring is properly seated on hose fitting. FOOT PEG To Remove Or Replace Foot Peg 1.
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220E MACHINE MAINTENANCE MOTOR OVERLOAD SWITCH Motor is equipped with a thermal overload switch. Switch will trip if motor runs too hot. 1. Let motor cool off. 2. Depress red button on end of motor junction box located on motor under the hood. Switch presses hard. ELECTRICAL BOX Motor Cord To Replace Electrical Box...
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220E MACHINE MAINTENANCE CORD GUIDE To Adjust Cord Guide, rotate to either side. Cord Guide To stand straight up. 1. Remove cord guide pin. 2. Adjust cord guide straight up position. Cord Mounting Figure A Bracket Pin 3. Reinsert cord guide pin. To Remove Cord Guide: 1.
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220E MACHINE MAINTENANCE CASTER MAINTENANCE 1. Keep clean and free of debris, make sure it can move freely. 2. Give a shot of grease in grease zerc on caster every six months to keep moving freely. 3. To remove caster, machine will need to be raised. Push the cylinder lift lever forward to lower and adjust the angle of the cutting head to jack up the machine (See Figure A).
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220E MACHINE MAINTENANCE BACK UP BEEPER AND LIGHT To replace bulb: (FIGURE A) • Pop off cover with a screwdriver. • Wearing gloves or using a cloth, replace bulb. Do Not touch bulb. Do not get the oils from your hand on the bulb.
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220E MACHINE MAINTENANCE SEAT REPLACEMENT 1. Remove two button hexhead screws on each side of the hood (4 times). 2. Lift hood off. 3. Disconnect seat switch and back-up beeper switch (See Figure A). 4. Remove four 5/16 button hexhead screws (See Figure A). 5.
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220E MACHINE MAINTENANCE #06-5200-258 DEBRIS DEFLECTOR MOUNTING INSTRUCTIONS •Insert and secure a cutting head, making sure cutting head is all the way in. •If there are holes on your lower cutting head support, place debris deflector under the lower cutting head support and bolt in place.
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220E COMPLETE PARTS LIST PART # DESCRIPTION 06-5110-6 PUMP MOUNTING BRACKET (OLD STYLE) 06-5110-6D PUMP MOUNTING BRACKET (NEW STYLE) 06-5110-110 HOOD 06-5110-111 SEAT 06-5110-114 HYDRAULIC WHEEL MOTOR (2) 06-5110-114A HIGH SPEED HYDRAULIC WHEEL MOTOR (2) 06-5110-114-2 WHEEL MOTOR FITTING (4) 06-5110-114-5 WHEEL MOTOR SET OF SEALS (NOT SHOWN) 06-5110-115...
220E COMPLETE PARTS LIST PARTS LIST (continued) PART # DESCRIPTION 06-5110-205-1 LIGHT COVER ONLY (OLD STYLE) 06-5110-206 BACKUP FLASHER BULB ONLY (OLD STYLE) 06-5110-207 SEAT SAFETY SWITCH 06-5110-208 ELECTRICAL BOX ONLY 06-5110-209 ELECTRICAL BOX COVER ONLY 06-5110-215 CORD GUIDE 06-5110-216 CORD GUIDE BRACKET 06-5110-217 BACK-UP BEEPER SPACER...
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220E COMPLETE PARTS LIST PARTS LIST (continued) PART # DESCRIPTION 06-5110-301-1 LIGHT COVER ONLY (NEW STYLE) 06-5110-301-2 LIGHT COVER SPRING ONLY (NEW STYLE) 06-5110-302 BACKUP FLASHER BULB ONLY (NEW STYLE) 06-5110-402 WRENCH SET (NOT SHOWN) 06-5110-403 FRONT WEIGHT (SET OF 9) (NOT SHOWN) 06-5110-403-2 FRONT WEIGHT INDIVIDUAL 06-5110-404...
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220E COMPLETE PARTS LIST ACCESSORIES PART # DESCRIPTION 06-5110-100 FRONT WHEEL ASSEMBLY 06-5110-100W REPLACEMENT WHEEL ONLY 06-5110-111-3 OPTIONAL ARM REST/SET - LEFT & RIGHT ARMREST W/ MOUNTING HARDWARE INCLUDED 06-7050-6 CUTTING HEAD 6'' 06-7050-8 CUTTING HEAD 8'' 06-7050-8RBH RAZOR BLADE HEAD 8'' 06-7050-10 CUTTING HEAD 10'' 06-7050-12...
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OPERATOR MUST BE SEATED LABEL (2) 06-L137 DISARM MACHINE LABEL (3) 06-L141 FLAG - MADE IN USA LABEL (2) 06-L148 CAUTION GENERAL INFO LABEL 06-L152 EARTH GROUND LABEL (2) (NOT SHOWN) 06-L171 BLASTRAC LABEL (2) 06-L171A BLASTRAC STOCK NUMBER LABEL Page 41.2...
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220E PART NUMBERS & DIAGRAMS HOOD & EXTERNAL PARTS -111 -215 Front Weight Compartment -209 -110 73345 73006 -180 -127 -165-3R -120L -165-3L -110 73006 -120R Rear Weight Compartment -121 PART # DESCRIPTION PART # DESCRIPTION 06-5110-110 Hood 06-5110-215 Cord Guide 06-5110-111 Seat 06-5110-403...
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220E PART NUMBERS & DIAGRAMS ELECTRICAL BOX PARTS -171 -172 -209 -221-1 -223-1 -220 -208 -178 -230 -224 -224 -222 -209-1 -209-1 -209-1 New Style Old Style -118 -302 74433 74433 -205 -301-1 -206 -301 -301-2 -205-1 PART # DESCRIPTION PART # DESCRIPTION 06-5110-118...
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220E PART NUMBERS & DIAGRAMS INSTRUCTION TUBE & CORD GUIDE PARTS -215 -73240 -73236 -73207 -216 -70602 -70603 BL-BMS-5110-407 -74428 PART # DESCRIPTION PART # DESCRIPTION 06-5110-215 Cord Guide 06-73207 3/8-16 Nylon Lock Nut (2) 06-5110-216 Cord Guide Bracket 06-73236 3/8-16 x 1 Hexhead Bolt (2) 06-6254 50 Ft.
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220E PART NUMBERS & DIAGRAMS MOTOR -168 -178 -175 -177 -176A -124C -185 -176 -188 PART # DESCRIPTION PART # DESCRIPTION 06-5110-124C Oil Pump Coupling 06-5110-178 Strain Relief 06-5110-168 Motor Power Cord 06-5110-185 Motor Fan Cover 06-5110-174 Single Capacitor 125 Vac 06-5110-186 Motor Fan (Not Shown) (Not Shown)
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220E PART NUMBERS & DIAGRAMS PUMP PARTS -124A -73302 -73302 -73303 -73303 -124-1 -73307 -124C -124B -124D -73201 -200 -73204 6 & -73207 -73203 -73236 -73236 -73203 -73207 PART # DESCRIPTION PART # DESCRIPTION 06-73201 3/8-16 x 1 Hexhead Bolt (4) 06-5110-6 Pump Mounting Bracket (Old Style) 06-73203...
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220E PART NUMBERS & DIAGRAMS SLIDE PLATE & CYLINDER PARTS -252 -251 -166 -253-R -250 -253 -73407 -170 -73402 -73410 -167 -73340 -73408 -258 -73403 -250-3 PART # DESCRIPTION PART # DESCRIPTION 06-5110-253R Cylinder Restricter Fitting 06-5110-166 Slide Plate 06-5200-258 Debris Deflector 06-5110-167 Lower Cutting Head Support...
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220E PART NUMBERS & DIAGRAMS CASTER & FOOT PEG PARTS -193 -190-2 -190-1 -73406 -73402 -180 -73406 -73404 -73420 -165-3L -165-3R PART # DESCRIPTION PART # DESCRIPTION 06-5110-192A Replacement Double Wheel Only (2) 06-5110-165-3L Footrest Extension Bracket, Left (Not Shown) 06-5110-165-3R Footrest Extension Bracket, Right 06-5110-193 Double Wheel Caster Assembly (Green)
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220E PART NUMBERS & DIAGRAMS FILTER PARTS -266 -235 -237-1 -233 -236 -237-1A -238 -237 -237-1B -236-1 -235-2 -235-1 -235-1 -164A -164B -156 -157 -235-4 -235-3 PART # DESCRIPTION PART # DESCRIPTION 06-5110-156 Oil Level Plug (2) 06-5110-235-4 Filter Elbow Only 06-5110-157 Drain/Fill Plug (2) 06-5110-236...
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220E PART NUMBERS & DIAGRAMS WEIGHTS Rear Weight Compartment Front Weight Compartment -73406 06-5110-403-2 06-5110-404 PART# DESCRIPTION PART # DESCRIPTION 06-5110-162A-6 Optional Pocket Weight 06-5110-403-2 Front weight individual (Not Shown) 06-5110-404 Rear Weight 06-5110-403 Front Weight (set of 9) 06-73406 1/2-13 x 1¼...
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Caution Sharp Blades Label (2) 06-L137 Disarm Machine Label (3) 06-L95F Fluid Leak Label (2) 06-L141 Flag - Made In USA Label (2) 06-L98 Blade Lift Label 06-L171 Blastrac Label (2) 06-L106 Pinch Point Label (3) 06-L171B Blastrac Stock Number Label Page 56...
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Flag Label Made In USA (2) 06-L95B On/Off Switch Label 06-L148 Caution General Info Label 06-L95F Fluid Leak Label (2) 06-L152 Earth Ground Label (2) (Not Shown) 06-L95J Voltage Label 110V (4) 06-L171 Blastrac Label (2) 06-L101 Kill Switch Label Page 57...
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220E ACCESSORIES #06-B-7074 TILE BOX The Tile Box works for wind rowing and assists for a fast clean-up and collection of tile debris for quick removal. High abrasion alloy for a long lasting edge. Resharpens just like a blade. 5'' x 27'' x 6'' box. Attaches to the #7050-27 Cutting Head (required).
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220E ACCESSORIES CUTTING HEADS Swivel heads rotate to use the second sharp edge of the blade without having to remove the blade. Swivel head allows blade to stay in contact with the floor. 06-B-7050-6 CUTTING HEAD 6'' 06-B-7050-8 06-B-7050-10 06-B-7050-8RBH 06-B-7050-8 CUTTING HEAD 8'' 06-B-7050-6...
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220E ACCESSORIES STRAIGHT SHANK BLADES The ultimate for tough removals. Works well for ceramic, wood and thick epoxy. 06-B-7070-2 2'' STRAIGHT SHANK BLADE 06-B-7070-3 3'' STRAIGHT SHANK BLADE 06-B-7070-4 4'' STRAIGHT SHANK BLADE 06-B-7070-6 6'' STRAIGHT SHANK BLADE ANGLE SHANK/SHOE BLADES The same application as the #7070 blades, but is mounted at an angle to achieve the optimum shear point for optimum performance.
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In no event shall Blastrac be liable, or in any way responsible for any damage or defects in the product which were caused by repairs or attempted repairs performed by anyone other than Blastrac. Nor shall Blastrac be liable, or in any way responsible, for any incidental or consequential, economics or property damage.
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Telephone Number Approximate Usage (hours) Problems Encountered Check One: Repair Do you wish to be contacted before repairing Return Contact Blastrac if a loaner is needed Return Authorization Number Date required, contact Blastrac Customer Number if known Purchased From if not directly from Blastrac...
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BMS 220E BLADE ORDER FORM Part # Description Thickness Quantity #06-135 5" x 16" Blade .062 #06-147 4" x 6" Blade .062 #06-148 5" x 6" Blade .062 #06-363-2 3/4'' x 8'' Razor/Scraper Blade (50/pkg) .032 #06-368-8 7/8'' x 8'' Razor/Scraper Blade (50/pkg) .045...
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BMS 220E BLADE ORDER FORM Part # Description Thickness Quantity BILL TO: #06-7077-8 3.5'' x 8'' Tapered Cutting Head Shank .300 Attn:____________________________ #06-7077-11 3.5'' x 11'' Tapered Cutting Head Shank .300 Company:________________________ #06-7076-8 2'' x 8'' Tapered w/Carbide Tip .300...
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