White International Icon Series User Manual

White International Icon Series User Manual

Intelligent constant pressure water supply controller
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ICON SERIES ISUB
Intelligent Constant Pressure
Water Supply Controller User Manual

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Summary of Contents for White International Icon Series

  • Page 1 ICON SERIES ISUB Intelligent Constant Pressure Water Supply Controller User Manual...
  • Page 2 PREFACE Thank you for choosing ICON ISUB, which is designed to enhance the performance of ICON series submersible bore hole pumps up to 2.2 kW, 240V 3ph. The ICON ISUB eliminates the requirement for large pressure tanks and pressure switches used for automatic operation as well as associated pressure cycling.
  • Page 3 List of contents: A. Pump controller in cabinet with fan and circuit breaker. B. Stainless steel manifold. C. Pressure transducer 0 - 1 mPa, 4 – 20 mA with 2 metre lead. D. Pressure gauge 0 – 1 mPa. Installation manual. Supplied separately as part of ISUB Borehole Pump Kit: DAB Borehole Pump, with up to 2.2 kW 3ph 240V motor.
  • Page 4: Safety Precautions

    SAFETY PRECAUTIONS ISUB is a new power electronic product, please read the operation manual carefully before using to keep your safety and make sure proper operation. In this manual, the safety precautions were sorted to “WARNING” and “CAUTION”. ! WARNING: Incorrect use may result in death or serious personal injury. !...
  • Page 6 1. GENERAL 1.1 Technology Features ●Input & Output ◆Input Voltage Range:240/415V±15% ◆Input Frequency Range:47~63Hz ◆Output Voltage Range:0~rated input voltage ◆Output Frequency Range:0~50/60Hz ◆Digital Switch Input:3 input ◆Analogue Signal Input:AI1:0~10V or 0~20mA input; AI2: 0~10V or 0~20mA input ◆Relay Output:A pair of switch Output ●Function Characteristics ◆Multi-Pump Control:Can realize 1 master and Max.
  • Page 7: Environmental Requirement

    3. ENVIRONMENTAL REQUIREMENT 3.1 Environment temperature range: -10℃~+40℃. Controller will be derated if ambient temperature exceeds 40℃. 3.2 Prevent rain drops, moist environment, oil fog, salt erosion, corrosive gas, etc. 3.3 Prevent direct sunlight, keep away from radiation source. 3.4 Prevent violent vibration or sudden impact. 3.5 Lower than 1000m installation altitude, it will be derated when the altitude is higher than 1000m.
  • Page 8 4. WIRING Figure 4-1- 1 wiring diagram In order to keep safety and prevent electric shock and fire, PE must be grounded with ground resistance. Ground wire should be big and short, and it is better to use copper wire (>3.5 ).
  • Page 9: Operation

    5. OPERATION 5.1 Keypad Description Figure5.1 Keypad schematic diagram 5.2 Operation Procedure 5.2.1Power-on initialization Firstly the system initializes during the controller power-on, and LED displays “b-603”. After the initialization is completed, the controller is on stand-by status. 5.2.2 Parameter setting Three levels of menu are:1. Function code group (first-level); 2. Function code (second-level);...
  • Page 10 Operation flow chart: Figure 5-2-1 Operation Flow Chart Method 2: Direct setting at the primary interface Press △ or ▽ at primary interface, the system will switch over to display setting pressure, press △ or ▽ again, the setting pressure increase/decrease, mean while the system trace the setting pressure. After completing the pressure setting, please press DATA/ENT to save the value.
  • Page 11 Function Factory Name Setting Range Description Code Setting Set the forward/reverse rotating direction Anti-clogging Rotating cycle and corresponding output b00.05 1.0~300.0s 20.0 cycle frequency (should not be higher than the rated frequency of the pump ) Anti-clogging Output b00.06 0.00~600.00 Hz 15.00Hz frequency Br01 Group Application Function...
  • Page 12 Function Factory Name Setting Range Description Code Setting b01.15 AI2 Filtering time 0.00~10.00s 0.10s Restart After Power- b01.16 0:invalid 1:valid b01.17 Control mode 0:synchronous 1:master-slave Br02 Group Application Function b02.00 PID Source Selection 0:Keypad 1:Reserved PID Feedback Source b02.01 0:AI1 1:Reserved Selection PID Output b02.02...
  • Page 13 Function Factory Name Setting Range Description Code Setting AI1 Feedback Lost b02.08 0.0~100.0% 1.0% Detecting Value Transducer Fault Detecting Setting Value, corresponding to full range(100%), when AI2 Feedback Lost the detecting time exceeds Feedback Lost b02.09 0.0~100.0% 0.0% Detecting Value time, it is deemed as malfunction by Transducer, the system will report E022 Feedback Lost...
  • Page 14 Function Factory Name Setting Range Description Code Setting b03.08 Auxiliary Quantity 0:none Fault Master Shift ●Invalid: Factory Setting ●Valid: Master set as 0; b03.09 Fault Shift Axiliary1 set as 1. Remarks: Fault Shift demands the Axiliary1 to connect a backup transducer. Br04 Group Application Function b04.00 Sleeping Function...
  • Page 15 Function Factory Name Setting Range Description Code Setting The setting time from max. Frequency to b05.03 Acceleration Time 0.1~3600.0s Model Set zero. The setting time from zero to max. b05.04 Deceleration Time 0.1~3600.0s Model Set Frequency Maximum Output b05.05 10.00~600.00Hz 50.00Hz Determine the Acc./Dec.
  • Page 16 Function Factory Name Setting Range Description Code Setting bit6:AI1 Input Voltage bit7: Inlet Pump Pressure bit8: Present Time 0:External Keypad Prior Enable 1:Both Display Enable, Only External Keypad Control; Keypad Display b06.02 2:Both Display Enable, Only Onboard Selection Keypad Control; 3:Both Display Enable and Keypad Control.
  • Page 17 Function Factory Name Setting Range Description Code Setting AI2 Lower Limit of b07.04 0.0~20bar 2.0bar Day-part A Day-part B Starting b07.05 00.00~24.00 Time Day-part B Pressure b07.06 0.0~20bar 3.0bar Setting Day-part B Finishing b07.07 00.00~24.00 ●Once actual pressure from inlet pipe Time network lower than inlet pressure lower AI2 Lower Limit of...
  • Page 18: Application Guidance

    7. APPLICATION GUIDANCE The ISUB22 B603 product has various function, the following introduce some typical application cases of B603 and relevant parameter setting methods. In practical applications, you can reference to set. 7.1 Single Pump Water Supply and Parameter Setting 7.1.1 System Wiring In Diagram:①...
  • Page 19 7.1.3 Parameter Setting of Single Pump Constant Pressure control Water Supply Factory Recom - Code Description Setting mend Password of entering parameter groups. Factory set is 65535, it can be b00.00 65535 65535 modified by b06.09 b08.01~ Ensure normal operation, must input parameter according to Nameplate of b08.05 Motor Motor rotating direction, set according to the actual motor wiring of spot.
  • Page 20: Fault And Trouble Shooting

    8. FAULT AND TROUBLE SHOOTING 8.1 System Running Fault and Trouble Shooting Abnormal Function Reason Solution Check Outlet Pipe, or to set b04.04;  1、Outlet Pipe Leakage; Inspect Check Valve;  2、Check Valve Leakage; Change Pressure Tank;  Can’t Sleep 3、Pressure Tank Damage;...
  • Page 21 8.2 Water supply Running Fault and Trouble Shooting Fault Fault Type Reason Solution Code Check the installation of pressure  transmitter Low water Sufficient water inflow; Motor Check the motor’s direction of rotation  is correct or not pressure rotates in the reverse direction Check the parameter b01.01(setting ...
  • Page 22 Fault Fault Type Reason Solution Code High input voltage; Over-voltage when Check the power supply; E007 Regenerative energy from the Avoid to restart the motor until it stop acceleration (OV1) running completely motor is too large High input voltage; 1. Increase Dec time; Over-voltage when 2.
  • Page 23 Fault Fault Type Reason Solution Code Sudden over-current; Input/output side has short circuit; Cooling fans of controller stopped or damaged; Obstruction of ventilation Refer to measures of over-current channel; Check the wiring Rectify overheat Ambient temperature is too E015 Replace cooling fans; (OH1) high;...
  • Page 24: Maintenance

    9. MAINTENANCE ! WARNING Maintenance must be performed according to designated maintenance methods;  Maintenance must be performed by authorized personnel only;  After turning off the main circuit power supply, please wait for 10 minutes before maintenance;  DO NOT directly touch components or devices of PCB board. Otherwise the controller can be ...
  • Page 25 Items to be Inspection content Means/Methods checked 1. Clean them with vacuum Dusty, sundries; whether the pumps are cleaner; Pump unit 2. Replace the pump unit stuck or running into problems. 9.3 Replacement of Wearing parts Fans and electrolytic capacitors are wearing parts; please make periodic replacement to ensure long term, safety and failure-free operation.

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