Power Towers nano SP Operating And Maintenance Manual

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Table Of Contents

Operating and

Maintenance Manual

www.powertowers.com

Table of Contents

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Summary of Contents for Power Towers nano SP

Page 1 Operating and Maintenance Manual www.powertowers.com...
Page 2: Table Of Contents
CONTENTS CONTENTS INTRODUCTION The Power Tower Nano SP is designed to be a simple, safe and Operating Specifications efficient self-propelled alternative to push-around platforms or Working Envelope Diagram traditional scaffold tower or podium steps. It can be used for many applications including construction and maintenance where the Do’s and Don’ts...
Page 3: Operating Specifications
OPERATING SPECIFICATIONS OPERATING SPECIFICATIONS Working Dimensions Maximum working height: 4.50 m Maximum platform height: 2.50 m Outreach with cantilever deck to cage edge 0.50m Basket dimensions: 1.00 m x 0.73 m Basket dimensions with cantilever: 1.50m x 0.73m Basket dimensions without cantilever: 1.00m x 0.73m Working footprint: 1.19 m x 0.75 m...
Page 4: Do's And Don'ts
Nano SP 17. Never use the Nano SP if vision impaired by bright lighting. 18. Never push the Nano SP on sloping surfaces without the use of a safe method. 19. Never push or pull objects with the platform.
Page 5: Primary Components
PRIMARY COMPONENTS PRIMARY COMPONENT LOCATIONS Tool Tray Entrance Gate Latch Control Arm (Folded) Basket retaining latch Amber Flashing Beacon Emergency Stop/Battery Isolator Safety Prop Spirit Swivel Drive Wheel Manual Emergency Ground Control Level Castor (Motor Gearbox) Lowering Valve Station...
Page 6: Operating Procedures (Incl. Emergency Operation)
Nano SP product. Main Control Cable (Curly) The Nano SP is fitted with a lanyard attachment point as standard. If the operator chooses to wear a safety harness, an approved ‘fall restraint’ type harness should be worn.
Page 7: Pre-Operation Checks
The ground should be Check for hydraulic leaks. suitable to take the total weight of the Nano SP plus payload (i.e. 478kg + 200kg): a hard level surface is required e.g. concrete, tiled D.
Page 8 In the event of the tilt alarm cut out or overload cut out being 6. The ideal position to operate the Nano SP is to stand facing activated the basket control joystick will be immobilised and a red towards the gate end with your back against the mast.
Page 9: Maintenance Procedures
BATTERY CHARGING The battery charger is located under the checkerplate cover. First switch off Nano SP and isolate power by depressing the battery isolator switch at base of machine. The charging lead (usually fitted with a yellow 110V plug) is on the exterior of the...
Page 10 MAINTENANCE PROCEDURES Please note that whilst the Nano is extremely simple to maintain, level in this position is approximately 3/4 from the base of the all work must be carried out by a competent person. tank, as indicated by the line. When removing checkerplate covers for maintenance purposes, Check hydraulic connections around the pump are tight and first switch off by depressing the emergency stop/battery isolator...
Page 11 MAINTENANCE PROCEDURES WEEKLY MAINTENANCE Check key fixings are secure: on wheels and castors, cage pivot fixing, Refill with grade 32 mineral oil. basket tray bolts, cantilever deck stops. WHEELS AND CASTORS Check battery terminal connections are tight. It is absolutely essential that the drive wheels and castors are maintained in good condition at all times, for two reasons: Check mast rollers and mast surfaces for damage or ingrained debris.
Page 12 MAINTENANCE PROCEDURES MAST MAINTENANCE section is even on both sides. The distance is of the machine from the ground. The tilt The mast sections run on maintenance free approximately 12mm, but may vary slightly switch should operate when the drive wheel rollers, and on the outer mast surface where due to manufacturing tolerances.
Page 13 MAINTENANCE PROCEDURES MAINTENANCE FREQUENCY MAINTENANCE FREQUENCY TABLE Item Daily Monthly 6 Months 12 Months Batteries/Connections Oil Level Visual Inspection Spirit Level Castors Check Mast & Rollers Change Hydraulic Oil Motor Gearbox Cantilever Deck Mechansim Load sensing Mechanism Thorough examination (LOLER) High/Low Speed Drive Tilt Switch Operation Thorough examination must include checking:...
Page 14: Storage
STORAGE OF NANO SP STORAGE If the machine is to be taken out of operation for a period longer than one month, the following precautions should be taken. Ideally, the battery charger should be switched on. The charger has an inbuilt maintenance mode, and will maintain the battery in good condition indefinitely, although obviously the electrolyte level must still be checked periodically.
Page 15 STORAGE OF NANO SP KEY SPARE PARTS ELECTRICAL PARTS Part No. Emergency Stop Button – platform PT-E-003 Emerg. Stop c/w Key Switch - ground PTNSP-E-614 Joystick Module PTNSP-E-601 Black Emergency Lower Button – platform PT-E-007 LED (Red) – Control Arm...
Page 16: Key Spare Parts
KEY SPARE PARTS ELECTRICAL PARTS Part No. Emergency Stop/Battery Isolator- chassis PTNSP-E-621 PTNSP-E-602 Drive Motor/Gearbox complete - RHS PTNSP-E-616R Drive Motor/Gearbox complete – LHS PTNSP-E-616L Drive Motor Brake PTNSP-E-617 24/8 A Battery Charger PTNSP-E-630 12v 105A Traction Battery PT-E-002 HYDRAULIC PARTS 24v DC Powerpack Complete PTNSP-H-551 Powerpack Valve Cartridge...
Page 17 KEY SPARE PARTS MECHANICAL AND MISCELLANEOUS PARTS Part No. Drive Wheel PTNSP-M-500 Wheel locking shaft clamp PTNSP-M-502 H.D. Swivel Castor PTNSP-M-501 Power-pack Cabinet Cover Plate PTNSP-M-521 ECU Cover Plate PTNSP-M-522 Guardrails Complete outer PTNSP-M-516 Guardrails complete inner PTNSP-M-518 Gate PTNSP-M-503 Cantilever slide roller/wear pad kit* PTNSP-M-515 Platform Deck Tray...
Page 18 KEY SPARE PARTS MISCELLANEOUS PARTS Part No. Cantilever Deck Tray PTNSP-M-511 Control Arm PTNSP-M-533 Gas Strut Platform PTNSP-M-520 L L/M Gas Strut Control Arm PTNSP-M-519 Cantilever Tread-Lock PTNSP-M-527 Basket safety prop c/w fixing PTNSP-M-529 Decal Set 1 PTNSP-M-540 Decal Set 2 PTNSP-M-541 Decal Set 3 PTNSP-M-542...
Page 19: Electrical Circuit Diagram
DIODES SOLENOID MONITORING DEVICE PLATFORM JOYSTICK 0V 0V B- 0V PLATFORM LOAD SENSING OPTIONS Diagram Key NANO SP & 0 NANO + ONLY 1 BATTERY ISOLATOR PTNSP-E-621 START SOLENOID PTN-H-552 EMERGENCY STOP - PLATFORM PT-E-003 2 80 A FUSE PTNSP-E-615...
Page 20: Hydraulic Circuit Diagram
CIRCUIT DIAGRAM - HYDRAULIC Relief Valve preset to 65 Bar Single Action 2 stage lift cylinder NA-HP-003 Steel Pipe 12V/24V DC Powerpack Manual Bypass Solenoid Lock Valve...
Page 21: Warranty Terms
If additional equipment or any third party work, modifications or Damage caused by abuse, misuse, dropping or other similar damage alterations are to be carried out on the Nano SP which will involve any caused by or as a result of failure to follow transportation, storage, welding, drilling or any form of cutting or distortion of materials, full installation, loading or operation instructions.
Page 22 TEST RESULTS & NOTES Description Work Carried out Date...
Page 23 ALTERATIONS & REPAIRS Description Work Carried out Date...
Page 24 NANO SP | UK | 12:17 100% British designed www.powertowers.com and manufactured.