MASCAR Diavel 630 Use And Maintenance Manual
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MASCAR Diavel 630 Use And Maintenance Manual

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Prima di iniziare ad
operare con la
macchina, leggere le
istruzioni per l'uso

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Summary of Contents for MASCAR Diavel 630

  • Page 1 Prima di iniziare ad operare con la macchina, leggere le istruzioni per l’uso...

  • Page 2: Table Of Contents

    Roundbaler DIAVEL 630 – DIAVEL 630 CUT INDEX Feeding procedure DESCRIPTION AND MAIN FEATURES Bale formation Presentation Binding 1.1.1 Intended users of the manuals Bale discharge Warranty Baler stop 1.2.1 Exclusions from warranty 4.10 Parking Markings Description and use of the machine...
  • Page 3 Roundbaler DIAVEL 630 – DIAVEL 630 CUT 5.6.2 Harvesting operation Supply cable from the battery 5.6.3 Automatic binding 5.6.4 Manual binding operation 5.6.5 Bale discharge MAINTENANCE Maintenance PTO shaft Routine maintenance 6.3.1 After the first 10 working hours 6.3.2 Every 8 working hours: 6.3.3 Every 24 working hours...
  • Page 4 Roundbaler DIAVEL 630 – DIAVEL 630 CUT Details mentioned in the identification plate Machine model Authorized MASCAR repair center to contact for service in Serial number Year of production Machine weight The identification plate is located at the front right side of the machine, near to the drawbar hooking.

  • Page 5: Description And Main Features

    Roundbaler DIAVEL 630 – DIAVEL 630 CUT machine’s service life. Should it be damaged or lost, apply immediately to the Manufacturer for a new copy. 1.1.1 Intended users of the manuals 1.1 PRESENTATION This manual contains information and instructions This...

  • Page 6: Markings

    Roundbaler DIAVEL 630 – DIAVEL 630 CUT  In the event the instructions featured in this 1.4 DESCRIPTION AND USE OF THE manual have not been followed. MACHINE  Neither shall the warranty cover any damage The round baler «MONSTER 770, MONSTER- resulting from negligence, carelessness, bad CUT 770»...

  • Page 7: Not Forecasted Use Of The Machine

    The sound level generated by the round baler DIAVEL 630 and DIAVEL 630 CUT during normal use, measured at the level of the operator's head - 7 -...
  • Page 8 Roundbaler DIAVEL 630 – DIAVEL 630 CUT Fig. 1 – General view of the machine with the main groups. 1) REAR DOOR 10) ELECTRICAL HYDRAULIC CONNECTIONS TO THE TRACTOR 2) BALE EJECTOR (OPTIONAL) 11) NET ROLL CASE 3) WHEELS 12) REAR LIGHTS...

  • Page 9: Technical Data

    Roundbaler DIAVEL 630 – DIAVEL 630 CUT 1.7 TECHNICAL DATA MODEL DIAVEL 630 DIAVEL 630 CUT Type of chamber Bale width (cm) Bale diameter (cm) Bale rotation 18 Rollers (0 – 15) Nr cutting knives Cutting lenght (cm) Minimum Power required kW (CV)

  • Page 10: Safety And Prevention

    Roundbaler DIAVEL 630 – DIAVEL 630 CUT for specific knowledge of the machine, its operation, the safety devices, the operating procedures, and who are aware of the hazards rising from the use of the machine and, 2.1 SAFETY consequently, are able to avoid them, ...
  • Page 11  The round baler «DIAVEL 630, DIAVEL 630  The area in which the machine is used is to be CUT», has been manufactured in conformity...
  • Page 12 Roundbaler DIAVEL 630 – DIAVEL 630 CUT  Before starting the PTO, make sure the RPM  Avoid contact with skin dangerous of the tractor PTO correspond to the RPM substances.  After using the above substances, wash forecasted for the round baler.

  • Page 13: Machine Control Operations

    Roundbaler DIAVEL 630 – DIAVEL 630 CUT 2.1.3 Machine control operations CAUTION Periodically check the locking of screws and nuts and if it is necessary to fix them. For this it’s suggested operation dynamometric key respecting the following couple values of docking (twisting moment...

  • Page 14: Safety Signs (Pictograms)

    Roundbaler DIAVEL 630 – DIAVEL 630 CUT 2.2 SAFETY SIGNS (PICTOGRAMS) machine been designed manufactured in compliance with every possible safety standard to assure the safety of the operator. Nonetheless, there are still a number of residual hazards involved in the use of the machine, i.e.
  • Page 15 Roundbaler DIAVEL 630 – DIAVEL 630 CUT Entanglement hazard. It is strictly forbidden to get close to the rotating parts (in particular to the PTO shaft) Crushing hazard. Do not get close to the machine and do not stand under the area of...

  • Page 16: Indication Signals

    Roundbaler DIAVEL 630 – DIAVEL 630 CUT Warning! Do not get close to the feeding parts while the round baler is moving or the tractor is in motion. It is compulsory to turn off the engine and Warning. Use an additional support if the...
  • Page 17 Roundbaler DIAVEL 630 – DIAVEL 630 CUT Fig. 4 - Safety signs - 17 - USE AND MAINTENANCE MANUAL...

  • Page 18: Safety Devices

    Roundbaler DIAVEL 630 – DIAVEL 630 CUT 2.5 CLOTHING PERSONAL 2.4 SAFETY DEVICES PROTECTION The installed devices must be always efficient and properly positioned. In case of breakage or WARNING damage of the safety devices, it is compulsory to replace them before resuming work.

  • Page 19: Fire Safety

    Roundbaler DIAVEL 630 – DIAVEL 630 CUT Dispose of hazardous waste by specific licensed companies making sure they release receipt of the occurred waste disposal. Dispose eventual packing residuals of the machine in the appropriate containers for diversified waste. 2.7 FIRE SAFETY...

  • Page 20: Transport And Handling

    Roundbaler DIAVEL 630 – DIAVEL 630 CUT WARNING The surface on which the machine has to be GENERAL WARNINGS loaded, must be perfectly levelled in order to avoid eventual load movements. WARNING WARNING The operations of unloading, lifting and handling...

  • Page 21: Load By Loading Ramps

    Roundbaler DIAVEL 630 – DIAVEL 630 CUT CIRCULATION ON THE ROAD The round baler is considered an agricultural towed machine. WARNING For the circulation on the road the machine must be homologated according to the rules in force in the country where circulating.
  • Page 22 Roundbaler DIAVEL 630 – DIAVEL 630 CUT abuts on the flange; then lower the wheel in the position fig. 7 in order to hook the latch. Fig. 6 – Position of the pick-up chain (A) and position of the bracket for wheels adjustment for transport (B) The round baler doesn’t have absolutely be used...

  • Page 23: Tire Pressure

    Roundbaler DIAVEL 630 – DIAVEL 630 CUT 3.4.1 Tire pressure WARNING The round baler DIAVEL 630, DIAVEL 630 CUT can be equipped with different type of tires. Here Pay lot of attention when operating with lateral below tire pressure mounted...

  • Page 24: Harvesting Instructions

     Bale unload: Door and ejector 4.3 ADVANTAGES WITH LOW AND WIDE WINDROW The bale pressing level is adjustable within the machine parameters. The DIAVEL 630 CUT version can also cut the  Faster harvesting entering products.  Low power absorption  Higher bales weight Bales that have been formed inside the chamber, ...

  • Page 25: Bale Formation

    Roundbaler DIAVEL 630 – DIAVEL 630 CUT harvesting is made without paying attention to the DIAVEL 630, DIAVEL 630 CUT can bind the bale feeding procedure, you might obtain bales of both by net or twine. conical shape or “barrel” shape.

  • Page 26: Bale Discharge

    Roundbaler DIAVEL 630 – DIAVEL 630 CUT rolling gets out of control and can cause When the twine spools are set, make sure that the writings on them are straight in order to avoid the severe damages to people or things. Always...
  • Page 27 Roundbaler DIAVEL 630 – DIAVEL 630 CUT  Disconnect the hydraulic connection pipes from the tractor.  Disconnect the electric supply cables.  Move the tractor away from the draw bar.  Lubricate and grease every greasing point, including the chains.

  • Page 28: Use Instructions

    Roundbaler DIAVEL 630 – DIAVEL 630 CUT 5.1.1 Work position DANGER 5.1 BEFORE USE With the machine running, the operator MUST be seated in the driver's seat, because only from there he can act properly. WARNING Before leaving the driver's seat, he must stop the...

  • Page 29: Hooking To The Tractor

    Roundbaler DIAVEL 630 – DIAVEL 630 CUT Corner (angle) Draw bar height [cm] 30° 25° 20° 15° 10° 5° 0° -5° 5) Tighten the nuts of the drawbar with a torque wrench, according to the torque values specified in paragraph 2.1.3.
  • Page 30 Roundbaler DIAVEL 630 – DIAVEL 630 CUT DANGER Do not use rotating towing link on tractors with rotating towing hook. Danger connection breaking  Be sure to use a tractor having a power suitable to be used with the round baler (see 1.7 –...

  • Page 31: Pto Shaft

    Roundbaler DIAVEL 630 – DIAVEL 630 CUT  Insert the tightening pin and screw the related 5.2.3. PTO shaft  Fix the cover of the protection from the DANGER machine side  Hook the chain from the machine side The PTO shaft coupled with a tractor, is a ...

  • Page 32: Automatic Torque Limiter

    Roundbaler DIAVEL 630 – DIAVEL 630 CUT  Uncouple the two parts of the PTO shaft  Keep the two parts of the PTO shaft one DANGER beside each other simulating the moving If it’s necessary to replace the torque limiter, position ...

  • Page 33: Electric System

    Roundbaler DIAVEL 630 – DIAVEL 630 CUT putting the operator in danger. Replace the The connection to the electrical system of the pipes in case they are worn out or damaged. baler is via: hydraulic system works with  The power socket 3-way (12V, 30A) which MULTITECH 15W40.

  • Page 34: Use Instructions

    Roundbaler DIAVEL 630 – DIAVEL 630 CUT terminal to be installed in the cab of the tractor via Two large cochleas restrict the flow of the material a hitch suction cup. In this way the terminal can by the width of the collector to the one of the be easily set in an area clearly visible by the chamber.

  • Page 35: Machine Clogging

    The baffle plate of follows the morphology of the soil, thus ensuring a DIAVEL 630 is equipped with a quick release better collection. In order to move with the pick-up system which allows to disassemble it in short on the ground, we suggest to maintain the related time (Fig.

  • Page 36: Baffle Plate Adjustment

    Roundbaler DIAVEL 630 – DIAVEL 630 CUT  When the baffle plate reaches frequently the To adjust the height of the wheels of the pick-up it is necessary to raise it up by the hydraulic maximum height it is necessary to reduce distributor.

  • Page 37: Drop Bottom

     At this point it is possible to restart the work. 5.4.5 Cutting device (CUT version) The round baler DIAVEL 630 CUT allows to use,  Press the Enter key to activate the control: in when required, the cutting device.

  • Page 38: Extraction Of The Knives (Cut Version)

    32 icon will appear the icon knife. 5.4.6 Extraction of the knives (CUT version) The round baler DIAVEL 630 CUT is equipped with a cutting device with 15 knives.  Press the Enter key to activate the command: in the "C" area in Figure 32 will appear...

  • Page 39: Net Binder

    Roundbaler DIAVEL 630 – DIAVEL 630 CUT extraction condition of the blades, i.e. with knives simply remove all cutting knives, install the open drawer and raised knives same way the fake knives and place the machine in cutting mode. CAUTION DON’T ACTIVATE THE P.T.O.
  • Page 40 Roundbaler DIAVEL 630 – DIAVEL 630 CUT about 10 cm between the rubber roller and the metal driving roller. 5) Fasten the latches on the dragging roller, bringing it in contact with the rubber roller. 6) Bring the net brake back to the working position (in contact with the coil).

  • Page 41: Twine Binding

    Roundbaler DIAVEL 630 – DIAVEL 630 CUT  Restart the P.T.O.. 2) Tie the end of the principal twine to the  Press the Start button to restart the binding. head of the spare coil as indicated in section 4.7 (Fig. 28), then pass the tied twine through the guide-rings.
  • Page 42 Roundbaler DIAVEL 630 – DIAVEL 630 CUT  The step of the turns (6-8-11-17 cm) In case the binding twine fails, it is necessary to:  The braking of the twines  Stop immediately the P.T.O.  Check if the path of the twines is correct.

  • Page 43: Monitor M630

    Roundbaler DIAVEL 630 – DIAVEL 630 CUT Fig. 31 – Monitor M630 2) ESC button: It exits from a command or the change of a parameter without saving 5.5 MONITOR M630 the changes made. 3) F1 button: Select the control of the drop WARNING bottom or of the knives (CUT version);...

  • Page 44: Operation Screen

    Roundbaler DIAVEL 630 – DIAVEL 630 CUT d. X - ESC: Pressing the Enter 8) Display: it shows the status of the button for more than 1 second or devices on the machine, the parameters the ESC button, the command set and the various menus.
  • Page 45 Roundbaler DIAVEL 630 – DIAVEL 630 CUT The hourglass symbol appears during the delay time of binding, i.e. the time that elapses between the achievement of the set pressure value and the beginning of the binding in automatic mode. Status 2: The roundbaler becomes orange to The engine symbol appears when the indicate that the first pressure level is reached.

  • Page 46: Acoustic Signals

    Roundbaler DIAVEL 630 – DIAVEL 630 CUT  Area “E”: In this area the selected partial counter and the relative numbers of bales are shown  Area “F”: This area displays the selected operating mode: automatic or manual. After selecting the area, setting can be changed ...

  • Page 47: Luminous Bars

    Roundbaler DIAVEL 630 – DIAVEL 630 CUT It indicates the attainment of the set pressure level, that is an alarm that indicates to the operator to stop the machine to perform the binding.  Sound 3: Double short beep It indicates the end of the binding. It is an alarm that indicates to the operator to open the rear door of the roundbaler to discharge the bale.
  • Page 48 Roundbaler DIAVEL 630 – DIAVEL 630 CUT In this Menu there are the following items:  Average bale/Hour CAUTION  Number of bale net bound The Settings menu is reserved to qualified  Number of bale twine bound staff who have fully understood the operation ...

  • Page 49: Software Updates

    Roundbaler DIAVEL 630 – DIAVEL 630 CUT In the right side of each item is displayed on the power output. 5.5.5 Software updates The control unit and the terminal operate thanks to a program (software) memorized in each unit. The control software, as all the machine devices, is always under evolution, in order to satisfy the client’s requests for the different uses of the round...

  • Page 50: Use Of The Roundbaler

    Roundbaler DIAVEL 630 – DIAVEL 630 CUT update the software of the ECU pressing the 5 button (UP).  During the loading and until the end the two RGB LED bars of the monitor is illuminated yellow. Progress represented with filling progress bar. If an error occurs a message is displayed at the bottom.

  • Page 51: Settings

    Roundbaler DIAVEL 630 – DIAVEL 630 CUT maintenance operations have been completed. 18) Check the state of the pick-up, of the draw bar and of the collection devices. In case If the round baler is in another condition the stop of damages, do not start working before sign will be in "D"...

  • Page 52: Automatic Binding

    Roundbaler DIAVEL 630 – DIAVEL 630 CUT Status 5: Roundbaler’s icon red with the symbol of Proceed with collection following instructions of section 4.5. binding in progress. The image of the round baler in the area "B" and When the binding is completed, the monitor emits...
  • Page 53 Roundbaler DIAVEL 630 – DIAVEL 630 CUT Status 0: Roundbaler’s icon red with the rear door open; close the rear door. After the discharge of the bale and the closing of the rear door, ensure that in the Area “B” appears the roundbaler’s icon green before to proceed to...

  • Page 54: Maintenance

    Roundbaler DIAVEL 630 – DIAVEL 630 CUT WARNING Keep lubricants, oils, solvents and paints out 6.1 MAINTENANCE of reach of children. Carefully read the instructions safety warnings Below is a description of the different routine containers of liquids used. maintenance.
  • Page 55 Roundbaler DIAVEL 630 – DIAVEL 630 CUT Manual greasing Centralized greasing (optional) Point Name Quantity Interval Point Name Quantity Interval (hours) (hours) Right block Right distributor 7-14 Left block Left distributor 15-26 Rear door Rear door Left cylinder Left cylinder...

  • Page 56: After The First 10 Working Hours

    Roundbaler DIAVEL 630 – DIAVEL 630 CUT 6.3.3 Every 24 working hours Every 24 working hours:  Check the state of the machine.  Lubricate the components specified in the lubrication chart.  Check the tire pressure (Section 3.4.1).  Check the condition of the fingers of the pick- up and replace if necessary.

  • Page 57: Lifting Through Jacks

    Roundbaler DIAVEL 630 – DIAVEL 630 CUT explanation on what to do in case of repair or 6.5 MACHINE SETTINGS maintenance. The following are all the settings which can be carried out in a machine. 6.4.1 Lifting through jacks The round baler comes from the factory with...

  • Page 58: Storage

    Roundbaler DIAVEL 630 – DIAVEL 630 CUT DIG6 Twine (right) Right twine presence lever DIG7 Twine (left) Left twine presence lever 6.6 STORAGE At the end of the season, or if you plan a long period of rest of the machine, you must: ...

  • Page 59: Problems - Causes - Remedies

    Roundbaler DIAVEL 630 – DIAVEL 630 CUT 6.7 PROBLEMS – CAUSES – REMEDIES WARNING Before approaching the machine, make sure that the PTO is disengaged, the tractor is switched off with the parking brake on and the ignition key is disconnected from the dashboard.
  • Page 60 Roundbaler DIAVEL 630 – DIAVEL 630 CUT Too low RPM Increase the rpm PTO of the baler Irregular net distribution on the The net is not stretched between Check the net brake bale surface the support and the binder Check the condition of the wear of...
  • Page 61 Roundbaler DIAVEL 630 – DIAVEL 630 CUT The terminal does not detect the Malfunction of the twine binder Adjust the sensor distance (par. presence of the string sensors 6.4.1), if the problem persists, replace sensors The terminal does not signal the...

  • Page 62: Set Up Of The Machine

    Roundbaler DIAVEL 630 – DIAVEL 630 CUT 6.7.1 Set up of the machine The round baler DIAVEL 630, 630 DIAVEL CUT are design to work with multiple types of materials, even with very different characteristics between them. To collect some type of materials, it is necessary to get the machine properly set up to avoid any inconvenience during the working phase.

  • Page 63: Hydraulic Schema

    Roundbaler DIAVEL 630 – DIAVEL 630 CUT 6.8 HYDRAULIC SCHEMA 6.8.1 Rear door hydraulic schema 6.8.2 Pick-up hydraulic schema (DIAVEL 630) - 63 - USE AND MAINTENANCE MANUAL...

  • Page 64: Pick-Up Hydraulic Schema (Diavel 630 Cut)

    Roundbaler DIAVEL 630 – DIAVEL 630 CUT 6.8.3 Pick-up hydraulic schema (DIAVEL 630 CUT) 6.9 ELECTRIC SCHEMA - 64 - USE AND MAINTENANCE MANUAL...

  • Page 65: Spare Parts

    After registration, you can see the spare parts catalog relevant to the machine in possession. To request a new spare parts catalog contact MASCAR SPA using the references at the end of this manual. - 65 - USE AND MAINTENANCE MANUAL...

  • Page 66: Accessories

    Roundbaler DIAVEL 630 – DIAVEL 630 CUT In both cases, with pneumatic or hydraulic braking system, the machine will be provided with a mechanical parking brake. The round baler DIAVEL CUT and DIAVEL CUT 630 can be equipped with various accessories...

  • Page 67: Hydraulic Braking System

    It is necessary to periodically check the in use, the characteristics of the braking available hydraulic braking system are, in case of oil for DIAVEL 630 and DIAVEL 630 CUT are the leakage, contact a service center to repair it. following:...

  • Page 68: 51 8.4 Supply Cable From The Battery

    Roundbaler DIAVEL 630 – DIAVEL 630 CUT Periodically discharge any condensation in the pneumatic braking system by pressing the WARNING valve located at the bottom of the tank After connecting the brakes with the tractor, you must wait until the system reaches the 8.4 SUPPLY...
  • Page 69 Roundbaler DIAVEL 630 – DIAVEL 630 CUT - 69 - USE AND MAINTENANCE MANUAL...
  • Page 70 Roundbaler DIAVEL 630 – DIAVEL 630 CUT - 70 - USE AND MAINTENANCE MANUAL...
  • Page 72 MASCAR S.p.A. Via Roma, 82 – 36040 Grumolo delle Abbadesse (Vicenza) Italy Tel. +39 0444 380180 – Fax +39 0444 583831 - 380185 E-mail : info@mascar.it Cod. 282.133 rev.0 09/05/2016...

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