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Summary of Contents for Ingersoll Typhoon HSM
- Page 1 HIGH SPEED MACHINING SPINDLE TJS-HPC OPERATION MANUAL...
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Page 2: Table Of Contents
5.1 Display Messages .............................24 5.2 HSM HPC Spindle Shaft Does Not Rotate or RPMS Not Corresponding To Coolant Pressure ....24 5.3 HSM HPC Spindle Unused Within the Past Month ..................24 6. WARRANTY SUMMARY ..........................25 7. CUSTOMER SERVICE AFTER PURCHASE ..................... 27 www.ingersoll-imc.de... -
Page 3: Fcc Compliance Statement
To comply with FCC Section 1.310 for human exposure to radio frequency electromagnetic fields, implement the following instructions: A distance of at least 20 cm between the equipment and all persons should be maintained during the operation of the equipment. www.ingersoll-imc.de... -
Page 4: Safety First
Check that the tool rotates in the correct direction. • Never exceed the limits of a piece of machinery. If its ability to do a job or to do so safely is in question - DON’T TRY IT. • www.ingersoll-imc.de... -
Page 5: General Information
• EMC: EN 301489-1/17 • Radio: EN 300328 V 1.8.1 • Safety: EN 61010-1:2010 American Standards (UL) • EMC: FCC Part 15 B • Radio: FCC Part 15 C • Safety: UL 61010-1 International Standards • Safety: IEC 61010-1:2010 www.ingersoll-imc.de... -
Page 6: Introduction
• Battery - Lithium metal non-rechargeable, CR2 type Actual size and types of accessories may vary due to For USA/Japan: configuration and manufacturing process Included EU to US/Japan AC adapter plug Fig. 3. Shaft lock flat key and wrench www.ingersoll-imc.de... -
Page 7: Main Features
The receiver is powered by a 5V DC universal AC/DC power adapter connected to either a 220V AC or 110V AC power source. The transmitter is powered by a non-rechargeable CR2 lithium battery. Fig. 5. HSM HPC Spindle wireless transmitter and display www.ingersoll-imc.de... -
Page 8: Display Information
• Connection up to 127 tools. Displays information from only one operating unit • Internal battery-powered transmitter unit • Individual ID number for each transmitter unit Stand DC power Attach to the machine socket panel by built-in magnets Receiver display dimensions Fig. 7. Wireless RPM display mounting options www.ingersoll-imc.de... -
Page 9: Built-In And Direct Mounting System To Cnc Spindle
1.5.3 Shaft Locking for Tool Clamping The shaft lock mechanism provides a simple, easy way to change the cutting tool on the HSM HPC Spindle. For tool mounting instructions see page 19. Fig. 9. HSM HPC Spindle with shaft lock mechanism www.ingersoll-imc.de... -
Page 10: Integrated Coolant Nozzle System
When longer overhang is required,10 and 25mm length ER11 thermal shrink collets are available. NUT ER11 GHS ER11 SRK...25 NUT ER11 GHS Thermal collet Collet ER11 SPR NUT ER11 GHS ER11 SRK...10 Thermal collet Fig. 11. Overhang solution types www.ingersoll-imc.de... -
Page 11: Installation
1. Mount the display onto a metallic surface using the magnet on the back of the display, or place on a flat and level surface. RPM wireless 2. Connect the display to an AC socket. transmitter 3. Switch the display ON detection side Fig. 13. Switch display ON www.ingersoll-imc.de... -
Page 12: Connect Hsm Hpc Spindle To Display
2. Press ‘CONNECT‘ on the display panel, and then sli- de the transmitter (assembled on the spindle) across the left side (detection side) of the display unit, as shown in the image right. Fig. 14. Several spindles (not working simultaneously) connected to one display www.ingersoll-imc.de... -
Page 13: Display Screen
ID # signed on to the RPM transmitter unit. Fig. 16. Connection screens The main display screen shows the spindle currently operating. The spindle ID number, rotation speed, and battery level appear. Fig. 17. Main display screen www.ingersoll-imc.de... - Page 14 “MULTIPLE SIGNALS” is shown (see Fig.20). Fig. 20. More than one device working simultaneously screen Select “List” to select the device to disconnect from the next screen. Fig. 21. Disconnection list for multiple signals screen www.ingersoll-imc.de...
- Page 15 24 for troubleshooting. Fig. 23. Connection failed screen Fig. 24. Disconnect failed screen If the battery of the spindle currently in operation is running low, the following warning is shown - see page 24 for troubleshooting. Fig. 25. Low battery screen www.ingersoll-imc.de...
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Page 16: Disconnect Hsm Hpc Spindle From Display
(detection side) of the display unit, as shown in the picture. When disconnecting the spindle you will see the “Disconnecting” screen. “<device ID> disconnected screen” - notice that the battery level of the spindle is shown. Make sure the <device ID> on disconnected screen corresponds to the ID # signed on to the RPM transmitter unit. www.ingersoll-imc.de... -
Page 17: The Hsm Hpc Spindle
To avoid CNC machine spindle rotation during the HSM HPC Spindle operation, use the correct software M-code to lock the spindle orientation. Eg: “M19” code locks the spindle in a defined angle position. Fig. 28. (1 + 2) HSM HPC Spindle on CNC machine www.ingersoll-imc.de... -
Page 18: Placement Of Hsm Hpc Spindle In Toolholder
5. Fasten the HSM HPC Spindle tightening nut to clamp it together with the toolholder using an ER 32 spanner. Use hand force only Toolholder with ER32 collet chuck ER32 mounting nut TJS HPC ...K-ER32 R/L Fig. 30. Example of toolholder Fig. 31. HSM HPC Spindle holding ER32 collet chuck with a coolant-through hole www.ingersoll-imc.de... -
Page 19: Tool Prerequisites
Insert the wrench and turn counter-clockwise to loosen the nut (this may take a few turns). Slide the shaft lock flat key to the right to unlock. Keep the shaft lock in the secure position if you wish to insert a new tool. www.ingersoll-imc.de... -
Page 20: Tool Clamping And Runout Check (Recommendations)
According to ISO 15488, the collet runout tolerances should be checked as shown in the images below. Spindle housing should remain static! Runout is measured by rotating the shaft manually or running an air supply through the machine spindle. Dynamic Balancing System: • Shaft G0.4 Fig. 37. Testing runout tolerance www.ingersoll-imc.de... -
Page 21: Maintenance
Warning: It is strictly prohibited immerse the HSM HPC Spindle in a fluid bath! • Clean external adaptor and ER11 nut using alcohol and treating with oil. • Clean internal shaft using air pressure only. • Any damage caused by one of the above „Warnings“ will not be covered by limited warranty. www.ingersoll-imc.de... -
Page 22: Operating The Hsm Hpc Spindle
4.1 Recalculation of Table Feed for the HSM HPC Spindle There are two calculation methods for table feed F [mm/min], with the HSM HPC Spindle: • Existing machining process (transition from machining with a machine spindle to an HSM HPC Spindle) • New machining process www.ingersoll-imc.de... -
Page 23: Existing Machining Process
[rpm]: rotation speed obtained when the tool has en- gaged the material Number of teeth Feed per tooth, select according to tool ven- dor’s recommendations, taking into considera- fz [mm/tooth]: tion the machining material, application and the tool geometry. www.ingersoll-imc.de... -
Page 24: Troubleshooting
Before working with an HSM HPC Spindle that has not been recently operated, first assemble it on the CNC machine. Then run coolant through the jet spindle for 3 to 5 minutes. Ensure that the jet spindle reaches a speed corresponding to the coolant pressure being pumped through it. www.ingersoll-imc.de... -
Page 25: Warranty Summary
The manufacturer reserves the right to choose the method of shipment on all replacement parts supplied under warranty. The customer shall bear all shipping costs related to spindles which are not under warranty. www.ingersoll-imc.de... - Page 26 Spindles are only covered under warranty to the original buyer of the spindle and this warranty is non-transfer- able to, and may not be enforced by, any third parties, including, but not limited to; subsequent buyers, users or assignees of the spindle. www.ingersoll-imc.de...
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Page 27: Customer Service After Purchase
The serial number for the unit must be indicated on your claim form (you can find this information on the unit housing). We hope this information will be helpful. Our goal is to provide the best possible service to our customers. www.ingersoll-imc.de... - Page 28 Ingersoll Cutting Tools Marketing & Technology Germany Ingersoll Werkzeuge GmbH Main Office: Kalteiche-Ring 21–25 35708 Haiger, Germany Phone: +49 (0)2773-742-0 Fax: +49 (0)2773-742-812 E-mail: info@ingersoll-imc.de Internet: www.ingersoll-imc.de Office South: Florianstraße 13–17 71665 Vaihingen-Horrheim, Germany Phone: +49 (0)7042-8316-0 Fax: +49 (0)7042-8316-26 E-mail: horrheim@ingersoll-imc.de...
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