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Summary of Contents for Nicol Scales & Measurement LoadRunner Series
- Page 1 Presented By Dallas Ft Worth Austin Houston NicolScales.com 800.225.8181 Contact Us Nicol Scales & Measurement is an ISO Accredited Calibration Company that has provided calibration, repair and sales of all types of weighing and measurement products since 1931.
- Page 2 ™ LoadRunner Series OnBoard Weighing System for Roll Off Trucks Installation & Service Manual 160913...
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Page 4: Table Of Contents
Content Introduction.............................. 1 Safety ............................... 1 Considerations Before Installation ....................2 1.1 Welding Specifications ............2 Load Pin and Transducer Specification .................. - Page 5 Rice Lake continually offers web-based video training on a growing selection of product-related topics at no cost. Visit www.ricelake.com/webinars. On-Board Weighing Installation & Service Manual...
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Page 6: Introduction
Introduction This manual is intended for use by technicians responsible for installing and servicing LoadRunner Series Onboard Weighing Systems. This manual contains instructions for installing various types of Onboard Weighing Systems (non Legal-for-Trade systems). For straight trucks, this manual includes rigid under-body mounting instructions in four and six point configurations, as well as under-body load pin installation instructions for tipping bodies and hoist chassis. -
Page 7: Considerations Before Installation
Considerations Before Installation Failure to observe these recommendations and instructions could result in a hazardous WARNING operating condition. This manual is intended to provide information for the mounting of Onboard Weighing Systems sensors in a variety of applications. In applying the installation procedures, which follow, some fundamental precautions and recommendations must be observed by the installer: •... -
Page 8: Load Pin And Transducer Specification
Load Pin and Transducer Specification The Rice Lake Roll Off and Dump Truck kits are typically LIFT-TO-WEIGH KITS. This means that with the hoist in the relaxed state (on the chassis), no weight reading is available. The hoist needs to be elevated to a position showing the correct angle on the in-cab digital display unit, approximately 4 degrees, for the weight reading degrees to be valid and accurate. -
Page 9: Load Pins
Load Pins Hinge pivot and lift cylinder load pins built by Rice Lake Weighing Systems are available in two sizes: • 2 inch diameter (see Figure 2-2) Dump Truck • 2.5 inch diameter (see Figure 2-3) Roll Off Full length hinge bars are also available as direct replacements for tipping bodies with hinge bars (contact a Rice Lake Weighing Systems dealer or the factory). -
Page 10: Pressure Transducer
Pressure Transducer 16' (5 M) if four core cable 2" (50 mm) with a M12 fully moulded male connector 1.2" A/F 0.31" 0.25" (6 mm) (30 mm) (8 mm) Material: Stainless Steel Sealing: Fully welded to IP68 Figure 2-4. Oil Pressure Transducer (PN 131211) Roll Off Collar Ø... -
Page 11: Roll Off Load Pin Installation
Roll Off Load Pin Installation Load pins supplied are custom sized to fit the specific hinge and ram brackets of the vehicle. The LoadRunner Roll Off system is compatible with Galbreath, Accurate and Ruddco. Installation requires removal of existing pins, and replacements of these pins with Rice Lake load pins and collars. - Page 12 9. Using grease, lubricate the hole and insert the load pin into the frame ensuring the strain gauge seals are facing toward the front of the truck. The load pins have arrows indicating the downward force, or direction of load applied to register a positive weight value. The load pin should extrude from the outside of the frame 4 inches.
- Page 13 Leave access to easily install the bolt and nut that secures the load cell. Skip weld collar to frame Figure 3-5. Skip Weld Collar to Frame 14. Apply grease to each center pivot using existing lubrication points. 15. Reinstall the load pin, lining up the bolt hole with the hole in the collar. Do NOT strike the load cell directly, as it may cause damage to the load cell.
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Page 14: Installing The Inclinometer
Installing the Inclinometer Inclinometer should be installed on the hoist as close as possible to the load pins. Grind off any paint or rough areas of the frame. The inclinometer should be installed on a flat surface that will not interfere with any moving parts on the Important frame. -
Page 15: Power Cable Connection To Battery
Power Cable Connection to Battery Fuse Blue wire to negative Brown wire to positive Figure 3-8. Power Connection to Battery 1. Wire the fuse (5A) to the brown wire. 2. Connect the power cable to the battery. - Brown wire connects to positive terminal. - Blue wire connects to ground. -
Page 16: Routing Wiring
Routing Wiring Because each truck is different, cable routing will be specific to the truck the system will be installed on. Plan a route that has little or no risk of pinching, stretching or melting the cables. Important Use split loom on all exposed cable to protect in areas where damage could be an issue. Wire tie any excess cable to the frame. -
Page 17: Install The Indicator
Install the Indicator Dash mount Roof/under dash mount Panel mount Optional Radio DIN mount Figure 3-11. Indicator Mounting Options If the indicator will be installed in the cab, choose an area that is easily visible to the driver. A mounting bracket is provided. -
Page 18: Electrical Wiring And Data Connections
3.6.1 Electrical Wiring and Data Connections The indicator is fitted with one Power and one Input Channel connector as standard. CANbus, Channel 2 and RS-232 are optional. Full connector options are shown below. 12B1D4FB Figure 3-13. Rear Panel Identification and Bulkhead Connectors Input Channel 1, Max +/-39.0625 milli-Volts (Hydraulic Pressure Transducer) Input Channel 2, Max +/-39.0625 milli-Volts (Load Pin Connection) Power Input... -
Page 19: Configuration And Calibration
Configuration and Calibration User and Setup Menu The menu structure has two levels of security: an open user menu for driver operators and a password setup menu for calibrations and options for making changes to the user menu. The default password is 0350. Keep this for your records. Menu Configuration Display... -
Page 20: Initial Setup Of The Ob-350 Indicator
User and Setup Menu Parameter Choices Description Options Modes Select weighing mode to be displayed - Net. Gross or Net & Gross. See Section 4.6. Load/Chan Load function gives the option to accumulate the amount of load (weight) delivered or collected from site. -
Page 21: Initial Password Entry And Clock Setup
4.2.1 Initial Password Entry and Clock Setup 1. Press the power button to power on the indicator. 2. Press the key to enter the menu screen. Circle 3. Use to scroll to System 4. Press (OK). 5. Press to select 6. -
Page 22: Configuration Of Count By
Configuration of Count By The count by value in the division size, in lbs, that the scale will increment by on the display. 1. Use to scroll to . Press (OK). Option 2. Use to scroll to . Press (OK). Count . -
Page 23: Configuration Of Modes
Configuration of Modes With the inclinometer option turned on, the inclinometer screen is visible by switching display screens when pressing the menu button. The display screen will toggle between the following when configured for: Gross Mode: Toggles between gross only weight display, inclinometer standard display and menu mode Net Mode: Toggles between net only weight display, inclinometer with net weight display and menu mode Net and Gross Mode (factory recommended setting):... -
Page 24: Enter Tare Weight
4.7.2 Enter Tare Weight 1. Ensure vehicle is empty, then weigh and record TARE (empty vehicle) weight on an accurate truck scale. 2. In screen, select and press MENU Calibration 3. Select Tare. 4. Press (defaults to 10000). 5. Press edit 6. -
Page 25: Full Span (Net Load) Calibration
4.7.4 Full Span (Net Load) Calibration 1. Load vehicle to its legal max, record GROSS weight. 2. Weigh and record the TARE (empty) vehicle. 3. Subtract the TARE weight from the GROSS weight to give the SPAN (NET) weight. 31900 -12500 =19400 kg SPAN (NET) PAYLOAD If the vehicle is a tipper, raise the body clear of the chassis. -
Page 26: Service And Troubleshooting
Service and Troubleshooting System Maintenance This section of the manual is intended to assist the user with techniques for system maintenance and troubleshooting. Maintenance of the onboard scale can be done quickly and needs to be done at regular intervals. For service issues make sure you have original test numbers to work with, the test numbers help locate a problem source quickly. -
Page 27: Cables And Connectors
Cables and Connectors 5.4.1 Cables Inspect for any loosening of cables that might result in exposure to damage. Repair by adding more cable ties to tighten up the cable run. 5.4.2 Connections Rice Lake Weighing Systems uses special connectors which do not corrode and can withstand extremely cold conditions. -
Page 28: Hardware Warranty Statement
Hardware Warranty Statement Rice Lake Weighing Systems (RLWS) warrants that all RLWS brand equipment and systems properly installed by a Distributor or Original Equipment Manufacturer (OEM) will operate per written specifications as confirmed by the Distributor/OEM and accepted by RLWS. All systems and components are warranted against defects in materials and workmanship for two (2) years, unless otherwise stated. - Page 29 LoadRunner™ Series Installation & Service Manual...
- Page 31 230 W. Coleman St. • Rice Lake, WI 54868 • USA U.S. 800-472-6703 • Canada/Mexico 800-321-6703 • International 715-234-9171 • Europe +31 (0) 88 2349171 www.ricelake.com www.ricelake.mx www.ricelake.eu www.ricelake.co.in m.ricelake.com © Rice Lake Weighing Systems 04/14 PN 160913...