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INSTALLATION, SERVICE AND
INSTRUCTIONS
SILPIG PRODUCT RECOVERY SYSTEM
INOXPA, S.A.
c/Telers, 54 Aptdo. 174
E-17820 Banyoles
Girona (Spain)
Tel. : (34) 972 - 57 52 00
Fax. : (34) 972 - 57 55 02
Email: inoxpa@inoxpa.com
www.inoxpa.com
Original Manual
13.001.30.00EN_RevC
ED. 2010/11
www.sks-online.com
www.sks-webshop.com
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Summary of Contents for INOXPA SILPIG S0120
- Page 1 INSTALLATION, SERVICE AND INSTRUCTIONS SILPIG PRODUCT RECOVERY SYSTEM INOXPA, S.A. c/Telers, 54 Aptdo. 174 E-17820 Banyoles Girona (Spain) Tel. : (34) 972 - 57 52 00 Fax. : (34) 972 - 57 55 02 Email: inoxpa@inoxpa.com www.inoxpa.com Original Manual 13.001.30.00EN_RevC ED.
- Page 2 DECLARATION OF CONFORMITY (In accordance with Directive 2006/42/EC, annex II, part A) INOXPA, S.A. We, the manufacturer: c/ Telers, 54 17820 Banyoles (Girona) - Spain Hereby declare that the products FLUID RECOVERY SYSTEM SILPIG Name Type are in conformity with the provisions of the Council Directives: Machine Directive 2006/42/EC.
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Page 3: Safety
This instruction manual contains basic indications which should be fulfilled during the installation, starting and maintenance. The information published in the instruction manual is based on updated information. INOXPA reserves the right to modify this instruction manual without prior notice. 1.2. INSTRUCTIONS FOR START-UP. - Page 4 Check that the shafts are perfectly aligned. If they are not properly aligned, the stem, the shaft due to friction, bushing and seals may be damaged. Firmly tighten all the static and connected parts to prevent them from coming loose. If the equipment operates at high frequency or is installed where there is substantial vibration, ensure that all the parts are firmly held in place.
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Page 5: Guarantee
The repairs are not carried out by our personnel or have been carried out without our written authorisation. The parts used are not INOXPA original parts. Modifications have been carried out on our materials without written authorisation. -
Page 6: Table Of Contents
2. Contents Safety 1.1. Instruction manual......................3 1.2. InstrucTions FOR START-UP..................... 3 1.3. Safety..........................3 1.4. GENeRAL SAFETY InstrucTions..................3 1.5. Guarantee........................5 Contents Receiving and Installation 3.1. Check the shipment ......................7 3.2. DELIVERY AND UNPACKING ..................... 7 3.3. -
Page 7: Receiving And Installation
The first thing to do on receiving the equipment is to verify that it matches the delivery note. INOXPA inspects all the equipment before packing, although it cannot guarantee that the merchandise will arrive intact to the user. For this reason, the equipment received and any other article should be checked and, if it is found not to be in good condition and/or not all parts are included, the carrier should submit a report as soon as possible. -
Page 8: Identification
3.3. IDENTIFICATION S0120 11 06 NOMINAL DIAMETER Inches SEALING MATERIAL 52 – EPDM 61 – Silicone 69 – Teflon 78 - Vitón HOUSING MATERIAL 06 – AISI 316L CONNECTION TYPE CLAMP-77 WELD -00 DIN MALE -11 MODEL SILPIG DIN – S0120 SILPIG O.D –... -
Page 9: Start-Up
4.2. OPERATION. Do not modify the operating parameters for which the equipment has been designed without written prior authorisation from INOXPA. Do not touch the moving parts of the coupling between the actuator and the body when the actuator is connected to the compressed air. -
Page 10: Operating Problems: Causes And Solutions
5. Operating problems: Causes and solutions PROBLEM CAUSE/EFFECT SOLUTION Replace the seals. EXTERNAL LEAK. Replace the seals with others of THE PRODUCT LEAKS The main seal is worn or deteriorated. different material and more THROUGH THE SHAFT appropriate for the product. Seals jamming. -
Page 11: Maintenance
6. Maintenance 6.1. GENERAL INFORMATION This equipment, just like any other machine, requires maintenance. The instructions contained in this manual cover the identification and replacement of spare parts. The instructions have been prepared for maintenance personnel and for those responsible for the supply of spare parts. Technical Specifications Read thoroughly Chapter 8. -
Page 12: Cleaning
6.2.3. PIG Maintenance The wear of the PIG greatly depends on the quality of the installation: The surface finish of the piping, welds, cleanliness, and anything that impedes the proper passage of the ball. It is also an influential factor whether or not it is driven by air, frequency of use, etc. - Page 13 Maximum conditions during the SIP process with steam or overheated water Max. temperature: 140°C / 284°F Max. time: 30 min Cooling: Sterile air or inert gas Materials: EPDM / PTFE (recommended) FPM / NBR / VMQ (not recommended) ED. 2010/11 6.Maintenance www.sks-online.com www.sks-webshop.com...
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Page 14: Assembly And Disassembly
7. Assembly and disassembly Proceed with caution. There is danger of personal injury. Assembly and disassembly of the valves must only be carried out by qualified staff. Always disconnect the compressed air before proceeding with any assembly or disassembly operations. Do not touch moving parts when the actuator is connected to the compressed air. The equipment and pipes should not be pressurised during assembly and disassembly. - Page 15 ED. 2010/11 7.Assembly and disassembly www.sks-online.com www.sks-webshop.com...
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Page 16: Pig Position
7.2. PIG POSITION The position of the PIG (65) must be checked during assembly/disassembly or replacement of the actuator. POSITION 1: When the PIG is introduced into the pipe or is in a position awaiting the ball. POSITION 2: when the PIG returns, it is in resting position. AIRE POSITION 1 (Propulsion / collection of PIG) POSICIÓN 1 (impulsión/recogida de PIG) -
Page 17: Fluid Connections
Such design is up to the installation designer. Drainage must necessarily have the port (4) as this is the one that is designed for drainage. If only (4) is used, (3) must be capped with a blind bushing and standard INOXPA seal. PRODUCT INLET... -
Page 18: Technical Specifications
0,5 – 1 bar is recommended, depending on the installation, model and conditions of use. In case of doubt, please consult INOXPA because a speed of return too high might seriously damage the PIG system. -
Page 19: Equipment Dimensions
34.8 22.1 2” 47.5 22.1 2 ½” 60.2 22.1 3” 72.9 22.1 * L may vary according to the actuator to be mounted. The length indicated is the length of the standard INOXPA actuator. ED. 2010/11 8.Technical Specifications www.sks-online.com www.sks-webshop.com... -
Page 20: Silpig Exploded View And Parts List
8.3. SILPIG EXPLODED VIEW AND PARTS LIST CODE DESCRIPTION DN-40 DN-50 DN-65 DN-80 BODY 1S020-0110006040 1S020-0110006050 1S020-0110006065 1S020-0110006080 SHAFT 1S020-0800006040 1S020-0800006040 1S020-0800006065 1S020-0800006065 PNEUMATIC PISTON 1S020-1000020040 1S020-1000020040 1S020-1000020065 1S020-1000020065 CASING COVER 1S020-1200006040 1S020-1200006050 1S020-1200006065 1S020-1200006080 GUIDE BUSHING 1S020-1700076040 1S020-1700076040 1S020-1700076065 1S020-1700076065 ELBOW 1/8"... -
Page 21: Pig Detector Exploded View And Parts List
CODE DESCRIPTION DN-1 1/2" DN-2" DN-2 1/2" DN-3" BODY 1S020-0170106040 1S020-0170106050 1S020-0170106063 1S020-0170106076 SHAFT 1S020-0800006040 1S020-0800006040 1S020-0800006065 1S020-0800006065 PNEUMATIC PISTON 1S020-1000020040 1S020-1000020040 1S020-1000020065 1S020-1000020065 CASING COVER 1S020-1200006040 1S020-1200006050 1S020-1200006063 1S020-1200006080 GUIDE BUSHING 1S020-1700076040 1S020-1700076040 1S020-1700076065 1S020-1700076065 ELBOW 1/8" BSP 1P120-0030000623 1P120-0030000623 1P120-0030000623 1P120-0030000623... - Page 22 NOTES www.sks-online.com www.sks-webshop.com...
- Page 23 NOTES www.sks-online.com www.sks-webshop.com...
- Page 24 In addition to our branch offices, INOXPA operates with an independent distributor network which encompasses a total of more than 50 countries throughout the world. For more information consult our web page: www.inoxpa.com This information is a guideline only. We reserve the right to modify any material or characteristic without prior notice.
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