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Mandik HELIOS Installation, Operation Instructions And Maintenance Manual

Dark tube infrared heater
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Summary of Contents for Mandik HELIOS

  • Page 2 15. Adjustment procedure, adjustment values...............…. 25 16. Operating Instructions......................31 17. Maintenance........................32 18. Failure of infrared heaters HELIOS and their removal..........….…. 32 19. Conversion to another type of fuel..................…. 34 20. Components used in infrared heaters HELIOS..............…… 35 21. Control box......................….……….. 35 22.
  • Page 3 Dark tube infrared heater HELIOS (On/Off) and HELIOS D (two-stage) in the performance series from 10 to 50 kW is a modern ecological gas heater. In terms of operating temperature of active surfaces and thus in terms of the particular wavelength of the emitted radiation, the device belongs to the category of so-called "dark"...
  • Page 4 The main advantages of the two-stage burner control include reducing burner start-up frequency, better temperature distribution in the heated space and reduced energy consumption. nfrared radiators HELIOS are divided in terms of installation and used reflector: with reflectors fitted with hinges in version of hanging under the ceiling with reflectors fitted with hinges ●...
  • Page 5 HELIOS 40 I+ HELIOS 30 I+ HELIOS 20 I+ Key: Hinge I type 6 Hinge I type 7 Hinge I type 8 Hinge I type 9 Stainless steel tube INOX 3080 mm Stainless steel tube INOX 1580 mm Burner box ''HS''...
  • Page 6 Key: Hinge U type 1 Hinge U type 2 Burner box ''HS'' Hinge U type 3 HELIOS 40 U+ Hinge U type 4 Exhaust box ''OS'' Hinge U type 5 Socket tube joint Stainless steel tube INOX 3080 mm with clamp...
  • Page 7 1 Hinge U type 1 2 Hinge U type 2 3 Hinge U type 3 Burner box ''HS'' HELIOS 50 LU+ 4 Hinge U type 4 5 Hinge U type 5 Exhaust box ''OS'' A Stainless steel tube INOX 3080 mm...
  • Page 8 Suspension methods: 1. Dark tube infrared heaters can be suspended on suitable structure by means of chains or strings and snap-hooks or tie rods. 2. According to the picture 8 it is necessary to fix the infrared heater at least on two places by using an appropriate way so that the device cannot be turned around.
  • Page 9 The flue gas duct must be in accordance with applicable standards and regulations. Minimum internal diameter of the pipeline for Helios 10 to Helios 40 is 100 mm, for Helios 50 is internal diameter of the pipeline 125 mm. Connecting of the combustion gases to the ventilator must be demountable.
  • Page 10 DN 100 DN 100 DN 100 DN 125 DN 100 DN 125 DN 125 1 Helios heater 2 Tube with throat 3 Exhaust head horizontal 1 HELIOS heater 2 Condensate trap 3 Tube with throat 4 Bend 5 Join female-female...
  • Page 11 HELIOS heater Condensate trap Tube with throat Flexible duct Al Coaxial chimney vertical HELIOS heater Condensate trap Tube with throat Exhaust head vertical Air intake head...
  • Page 12 The flue gas exhaust is forced by the flue gas duct inside the building. The appliance is classified according to the flue into design version A . The design and installa- tion of the flue gas exhaust must comply according the correct norm. Min.
  • Page 13 12,5 19,9 19,9 33,0 33,0 41,0 41,0 11,6 18,5 18,5 30,7 30,7 38,2 38,2 12,0 19,9 19,9 33,0 33,0 41,0 41,0 17,5 29,0 36,0 – – – – 15,9 26,4 32,8 – – – – 17,5 29,0 36,0 – – –...
  • Page 14 19,9 19,9 33,0 33,0 41,0 41,0 49,5 49,5 18,5 18,5 30,7 30,7 38,2 38,2 46,1 46,1 19,9 19,9 33,0 33,0 41,0 41,0 47,9 47,9 17,5 29,0 36,0 43,6 – – – – 15,9 26,4 32,8 40,6 – – – – 17,5 29,0 36,0...
  • Page 15 Infrared heaters cannot be installed in places where there is a risk of fire or explosion or high levels of flammable dust. Infrared heaters HELIOS can be used for heating in public areas where this type of heating is permitted by legislation. It is necessary to comply with the regulations for installation in these areas.
  • Page 16 1. Insert the tube into the throat so that the holes in the tube and in the throat overlap. 2. Insert a tenon into the hole and secure the bowl buckle and strap. 3. Tighten the nuts of the strap to 20 nm. 1 Tube INOX 3 Radiant tube black - 2 sockets 2 Clamp...
  • Page 17 Hinge „U“ type 1 (with hole for roller, 1× without plate) Expansion insert 1× Roller 1× 1× Strap Supporting rod 2× Washer 6.4 6× Nut M6 6× 1 Radiant tube 3 Washer 6.4 5 Supporting rod 7 Hanging point 9 Strap 102 102x2 black 2 Nut M6 4 Roller...
  • Page 18 Hinge „U“ type 3 (with hole for roller, 1× with plate) Expansion insert 1× Roller 1× 1× Strap Supporting rod 2× Washer 6.4 6× Nut M6 6× 1 Radiant tube 3 Washer 6.4 5 Supporting rod 7 Hanging point 9 Strap 102 11 Hinge "U"...
  • Page 19 Hinge „I“ type 1 1× (without plate) Strap 1× Washer 6.4 2× Nut M6 2× 1 Radiant tube 102x2 3 Washer 6.4 5 Strap 102 7 Hinge "I" black 2 Nut M6 4 Hanging point 6 Protection tube for cable connecting Hinge „I“...
  • Page 20 1 Radiant tube 3 Washer 6.4 5 Roller 16 7 Reflector U/15 9 Radiant tube 11 Supporting 13 Reflector 102x2 black + Nut M6 102x2 INOX clap 2 Nut M6 4 Hanging point 6 Strap 102 8 Hinge "U" with 10 Supporting rod 12 Bolt M6 14 Additional...
  • Page 21 1 Hinge "U/15" 3 Washer 6.4 5 Insulated reflector U/15 7 Holder of the insulated reflector 2 Bolt M6x12 4 Nut M6 6 Frond washer 6.4 1 Radiant tube black 3 Washer 6.4 5 Reflector I/15 7 Hinge "I" 9 Protection tube for cable + Nut M6 connecting 2 Reflector clap...
  • Page 22 Placing of the gas spinners. Gas spinners in heaters Helios-I are placed in the last heating tube in front of the exhaust box. Gas spinners in heaters Helios-U are placed immediately behind the arc in the direction of the flue gas stream.
  • Page 23 Pull the socket of burner box over the radiant pipe. By default, the burner box shall be fitted onto the tube in vertical position, i.e. with the neck for air intake located on the top. If the burner cabinet cannot be in this position and needs to be turned, it is necessary to consult MANDÍK, a.s.
  • Page 24 It is necessary to protect the hoses from mechanical stresses and aggressive media. The hoses must not be subjected to any tension. Dimension G* is G1/2” for Helios 10 to 40; G3/4” for Helios 50. Gas hose...
  • Page 25 ● Infrared heaters HELIOS and their accessories may be put into operation only by a person who is trained and authorized by MANDÍK, a.s. ● Infrared heaters and their accessories have to be assembled according to this Instruction Manual. ● Safety and fire regulations must be observed according to applicable standards.
  • Page 26 16.1 for Helios 10 or according to Table 16.2, 16.3, 16.4 for Helios 20, or Table 16.5 , 16.6, 16.7 for Helios 30, or according to Tables 16.8, 16.9, 16.10 for Helios 40, and Helios 50. With one-stage heaters, only the pressure on the jet at nominal power is adjusted. After setting the pressures on the jet and oxygen content according to the above procedure, other values shall be within limits according to the respective table of setting values.
  • Page 27 Natural gas Propane G31 Natural gas Propane G31 Natural gas Propane G31 G20: 9,5 G20: 9,5 G20: 9,5 25,0 25,0 25,0 G25: 13,0 G25: 13,0 G25: 13,0 G20: 19,5 G20: 19,9 G20: 19,9 19,9 19,9 19,9 G25: 18,5 G25: 18,5 G25: 18,5 180 - 190 175 - 190...
  • Page 28 Natural gas Propane G31 Natural gas Propane G31 Natural gas Propane G31 G20: 9,5 G20: 9,5 G20: 9,5 25,0 25,0 25,0 G25: 13,0 G25: 13,0 G25: 13,0 G20: 19,5 G20: 19,9 G20: 19,9 19,9 19,9 19,9 G25: 18,5 G25: 18,5 G25: 18,5 100 - 105 105 - 112...
  • Page 29 Natural gas Propane G31 Natural gas Propane G31 Natural gas Propane G31 G20: 11,5 G20: 10,0 G20: 10,0 23,0 23,0 23,0 G25: 14,0 G25: 13,0 G25: 13,0 G20: 36,5 G20: 33,0 G20: 33,0 33,0 33,0 33,0 G25: 33,9 G25: 30,7 G25: 30,7 145 - 155 145 - 155...
  • Page 30 Natural Propane Natural Propane Propane Propane Natural gas Natural gas G20: 10,5 G20: 10,5 G20: 10,5 G20: 10,5 21,0 21,0 21,0 17,0 G25: 13,5 G25: 13,5 G25: 13,5 G25: 13,5 G20: 41,0 G20: 41,0 G20: 41,0 G20: 49,5 41,0 41,0 41,0 47,9 G25: 38,2...
  • Page 31 Natural Propane Natural Propane Propane Propane Natural gas Natural gas G20: 10,5 G20: 10,5 G20: 10,5 G20: 10,5 21,0 21,0 21,0 17,0 G25: 13,5 G25: 13,5 G25: 13,5 G25: 13,5 G20: 41,0 G20: 41,0 G20: 41,0 G20: 49,5 41,0 41,0 41,0 49,5 G25: 38,2...
  • Page 32 Installation, repairs and conversions may be done by qualified and authorised person only. ● Visual check of the installation in regard of observation all applicable safety standards and regu- lations. ● Visual check of the appliance and accessories including the flue line. ●...
  • Page 33 After each conversion, the appliance must be put back into operation by a service technician trained and authorized by MANDÍK, a.s. Repairs and reconstructions may only be carried out by a person author- ized and trained by MANDÍK a.s., who has valid gas and electrical certificates. The base of the burner box is formed by a shell in which the particular components are mounted.
  • Page 34 5. Perform the assembly in the reverse order. 1. Order at MANDIK, a.s. a new burner with jet for new fuel. The Jet is locked in the burner with locking liquid and thus dismantling is difficult. That is why it is advised to exchange the whole burner with jet.
  • Page 35 Enables control of single heater based on temperature or temperature programmed by weekly program. OI enables manual control of one (OI 1) to six (OI 6) one-stage or two-stage tube heaters HELIOS. The control box has IP 40 rating and it can be equipped with programmable room thermostat TP08 (IP 30).
  • Page 36 Power supply 230V / 50Hz T2S3 N T1 Power supply 230V / 50Hz T2 S3 N L1 Pe N L Pe COM NO Power supply 230V / 50Hz (Note: Sensor is connected according investors requirement JYTY 2x1 (shielded) (max. distance 30m) JYTY 7x1 (max.
  • Page 38 DN100 (125) mm socket for connection to flue gases output of HELIOS tube heater and DN 100 (125) mm neck for connection to the socket of condensate trap and further to flue system.
  • Page 39 TP(45°C) Power supply [V/Hz] 230/50 VENT Electric input [W] Air flow [m Thermal output with 420 W 950 W – HELIOS 10 Thermal output with 690 W 1200 W – HELIOS 20 Thermal output with 1400 W 1720 W –...
  • Page 40 For hanging, the economiser is equipped with hanging bolts which can be used for fine adjustment if its slope. Immediately after economiser, there must be condensate trap with condensate output and output of flue gases out of the building. 1 HELIOS 3 Condensate trap – flue gas- 5 Roof discharge...