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Vision Engraving & Routing Systems VE-810 Operation Manual

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VE-810 Engraver
Operations Manual
Vision Engraving & Routing Systems
17621 N. Black Canyon Hwy.
Phoenix, AZ 85023
www.visionengravers.com

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Summary of Contents for Vision Engraving & Routing Systems VE-810

  • Page 1 VE-810 Engraver Operations Manual Vision Engraving & Routing Systems 17621 N. Black Canyon Hwy. Phoenix, AZ 85023 www.visionengravers.com...
  • Page 2 Copyright     1999 Vision Computerized Engraving & Routing Systems (A Division of Western Engravers Supply, Inc.) All Rights Reserved This publication is protected by copyright, and all rights are reserved. No part of this manual may be reproduced or transmitted by any means or in any form, without prior written consent from Vision.

  • Page 3: Table Of Contents

    Table of Contents Table of Contents CHAPTER 1 - BEFORE YOU BEGIN.......................... 5 ................................5 NTRODUCTION ....................................5 AFETY ..........................6 NPACKING AND AKING NVENTORY & T ........................7 ACHINE ESCRIPTION ERMINOLOGY CHAPTER 2 - INSTALLATION ..........................11 .............................11 OFTWARE NSTALLATION ...............................17 ONNECTING THE ABLE ............................19 ONFIGURING THE...
  • Page 4 VE810 Engraver Manual...

  • Page 5: Chapter 1 - Before You Begin

    Introduction About This Manual This manual is designed to provide you with information about your Vision VE-810 engraver, beginning with unpacking the machine and continuing through installation and lifetime machine maintenance. This manual does not attempt to teach you how to engrave, how to use a computer or how to use your engraving software.

  • Page 6: Unpacking And Taking Inventory

    Ø Unplug the machine when it is going to be left unused for an extended period of time. Unpacking and Taking Inventory The VE-810 engraving system has been shipped in one carton, unless other accessories have been ordered with the machine that will not fit in the box. Examine the condition of the box for external damage.

  • Page 7: Machine Description & Terminology

    Machine Description & Terminology This chapter briefly describes the major components of the VE-810 table. Figure 1.1 shows a labeled drawing of the VE-810 Engraver. This chapter will help you identify the parts of your table discussed elsewhere in the manual.
  • Page 8 Also, you can control the speed at which the table moves and the spindle RPM. 7. Quick Lock Vise - This is the clamp assembly that is included with the VE-810 Engraver that allows you to lock your material on the T-Slot table.
  • Page 9 15. Spindle Nose Cone - This is the part of the spindle that rides on the material while engraving. The cutter protrudes from the bottom of the nose cone creating your depth of cut. (Figure 1.2) The VE-810 carriage view...
  • Page 10 VE810 Engraver Manual 11. Spindle Up/Down Knob 12. Down Pressure Spring Adjust 13. Spindle Pulley 14. Spindle Micrometer 15. Spindle Nose Cone...

  • Page 11: Chapter 2 - Installation

    Chapter 2 - Installation Chapter 2 - Installation Software Installation The VISION installation program guides you step-by-step. All the information you need appears on the screen as you install the program. Read each screen carefully and follow all prompts. If you make an error in the installation, do not panic. All setup information can be changed later from within VISION.
  • Page 12 VE810 Engraver Manual Click on OK. The installation process will now begin. Click on Next...
  • Page 13 Chapter 2 - Installation Select Vision Engraving Software and click Next. Note: You can install a demo version of Vision Pro at a later time if you would like. This will allow you to evaluate the Vision Pro program. Select which version of Vision you would like and click Next. The choices are Vision Windows or Vision Dos.
  • Page 14 VE810 Engraver Manual The Vision Software License Agreement will now be shown. In order to continue the Vision Installation, you must click Accept. Select a folder or leave the default folder as is and click Next. Note: If you install Vision to a directory or drive other than the default (C:\VisWin), you will need to edit one of the Vision program files to reflect this change after Vision is installed.
  • Page 15 Chapter 2 - Installation Select Complete Installation and click Next Select the type of system you have and click Next.
  • Page 16 VE810 Engraver Manual Select a Program Group Name or leave it as it is and select Finish The software installation is now complete. Select OK To run the Vision software, select the Vision icon from the desktop or from the Start Menu - Programs - Vision Engraving Software group.

  • Page 17: Connecting The Table

    2. Power Input 4. Serial Connection The power input is where you plug the power cord into the VE-810. The VE-810 can accept 110 volt or 220 volt power depending on which the machine is set for. To change the power input setting, you must follow the following instructions: 1.
  • Page 18 Voltage selector window The serial connection is where you connect the computer to the VE-810. The VE-810 accessory box contains a white serial cable. Connect one end to the VE-810 and screw in the thumbscrews. The other end connects to your computer.

  • Page 19: Configuring The Computer

    Chapter 2 - Installation Configuring the Computer In order for the VE-810 to run properly, you must configure your computer’s serial port. To do this, follow this sequence: Right mouse click on the My Computer icon on your Windows desktop. Go to properties. Click on Device Manager. Double click on Ports and then double click on the serial port that the engraver is connected to.
  • Page 20 VE810 Engraver Manual Click on OK twice and then re start Vision. Your computer is now configured to run Vision with the VE-810 Engraver.

  • Page 21: Chapter 3 - Operations

    Chapter 3 - Operations Chapter 3 - Operations The Front Panel The front panel controls all of the movement and speeds of the VE-810. Below is a picture of the front panel. BackUP speed Surface STOP START HOME HOME spindle...
  • Page 22 3. Start - The start button is used to start the engraving machine. You can tell that there is a job in the VE-810 when the green light next to the start button is flashing on and off. When it is flashing, pressing the start button will start engraving. Also, if you have pressed the pause or stop button to stop the engraving, pressing the start button will re-start the job.
  • Page 23 Chapter 3 - Operations Note: The typical home position of the VE-810 is the upper left corner of the T-slot table. If you are using this standard home position, you MUST use the left jog key to move the spindle all the way to the left and use the up jog key to move the T-slot table all the way to the back, otherwise you engraving may not be in the correct position.

  • Page 24: Holding Down Material

    Chapter 4.) You can get double-sided tape or the ”Gripper“ material from your Vision Distributor or Vision. The quick lock vise is included with the VE-810 so below is the directions for using it. (See figure 3.1 for an example of using the quick lock vise.)

  • Page 25: Diamond Drag Engraving

    Diamond Drag Engraving In this section, we will set up to engrave with a non-rotating cutter, such as a diamond drag cutter. Figure 3.1 below shows the VE-810 spindle with the optional diamond drag adapter and how to install the adapter.
  • Page 26 This will ensure that the depth of cut is consistent. Press the set surface button again. The spindle will now move to its original position. The surface is now set. From the Vision software, press the F9 key to send the job to the VE-810 engraver. You will get the following screen:...

  • Page 27: Rotary Engraving

    Now press start. The job should now engrave. If there are any problems, press the stop button immediately. Rotary Engraving In this section, we will set up to engrave with a rotating cutter. Figure 3.2 below shows the VE-810 spindle with a rotary cutter.
  • Page 28 If you need less depth, turn the micrometer to the left. Each click is .001 of an inch. Turn the VE-810 Engraver on by flipping the switch on the back right side of the machine. Set up the job you would like to engrave in the Vision Software. (For more information on...

  • Page 29: Burnish Engraving

    Engrave from the Execute Layout screen and then click OK. You will see that the green light near the start button will start to flash. This means that there is a job in the VE-810. Before you press start, press the X left jog button until the spindle is all the way to the left and press the Y up jog button until the T-slot table is all the way to the back.
  • Page 30 1/8 of an inch. Tighten the setscrew in the ”EZ Rider“. Turn the VE-810 Engraver on by flipping the switch on the back right side of the machine. Set up the job you would like to engrave in the Vision Software. (For more information on this, see the Vision Engraving Software manual.) Put the material on the T-slot table as...
  • Page 31 Engrave from the Execute Layout screen and then click OK. You will see that the green light near the start button will start to flash. This means that there is a job in the VE-810. Before you press start, press the X left jog button until the spindle is all the way to the left and press the Y up jog button until the T-slot table is all the way to the back.
  • Page 32 VE810 Engraver Manual...

  • Page 33: Chapter 4 - Optional Accessories

    2 dowel pins, 2 Allen screws and 2 washers. The dowel pins are used for locating the versa vise in the correct position and the screws and washers hold the versa vise down to the VE-810. See figure 4.2 for screw and dowel placement. (Figure 4.2) Mounting the Versa Vise...
  • Page 34 VE810 Engraver Manual Once the versa vise is mounted, you can set up to engrave using two different home points. One way is to use a top left origin and the other way is to use a top center origin. Figure 4.3 shows the two different origin points.
  • Page 35 Chapter 4 - Optional Accessories make some changes. The first thing that you need to do is to place your object into the versa vise. Once it is in, use the X jog key to move the spindle over to the top of the object.
  • Page 36 VE810 Engraver Manual These clamping bars are specially designed to hold both 1/16” and 1/8“ thick materials and allow engraving up to the edge of the material without nosecone interference. Other uses include holding metal engraving stock, name badges or other rectangular shapes. (Figure 4.6) The Versa Vise with Universal Seal &...
  • Page 37 Chapter 4 - Optional Accessories This universal clamp will hold 1-3 round objects at a time. It also has a place for the ”eye“ of a medallion or tag. This clamp may be used to any diameter of notary seal. (Figure 4.7) The Versa Vise with Pen &...
  • Page 38 VE810 Engraver Manual These jaws enable engraving on all types of pens and other small cylindrical objects. Rotating the jaws 180º allows engraving on medallions, notary seals, pet tags and other round objects. (Figure 4.8) The Versa Vise with Seal jig...
  • Page 39 Chapter 4 - Optional Accessories Designed for notary seals of all diameters. Rotating the jaw 180º will allow clamping of both large and small sizes. (Figure 4.9) The Universal Pin Jig This is a true universal clamp designed for holding odd shaped items such as state badges, hearts, and medallions with unusual borders, pet tags, jewelry and more.

  • Page 40: Vacuum Chip Removal System

    VE810 Engraver Manual Vacuum Chip Removal System The optional vacuum chip removal system is designed to simplify the engraving process and minimize wear and tear on the engraver. The vacuum chip removal system uses a vacuum nose cone to remove chips created during the engraving process before they have the chance to create problems.

  • Page 41: Chapter 5 - Maintenance

    Chapter 5 - Maintenance Chapter 5 - Maintenance Removing Chips Vision strives for the highest quality in their manufacturing process to provide you with the most cost effective, reliable engraving machine in use today. Please remember that proper maintenance and care is necessary to achieve maximum product life expectancy.

  • Page 42: Lubrication

    This will expose the Z leadscrew so you can spray it with lubricant. DO NOT use any lubricant other than silicone, as it may become sticky and cause a buildup that can cause mechanical failure. (Figure 5.1) Lubricating the VE-810...

  • Page 43: Changing The Motor Belt

    Oiling the stepper motors can permanently damage the motors. Changing the Motor Belt Over a period of time, the VE-810 motor belt will wear. When the motor belt wears it will stretch and cause the spindle to slip or stall. When this happens, the motor belt generally needs to be changed.
  • Page 44 VE810 Engraver Manual Allen Screw Use a 3/32“ Allen wrench to remove the 4 back cover screws shown in figure 5.3. (Figure 5.3) Back Cover Screws Back Allen Screws The top cover can now be pushed to the back. Remove the front spindle cover as seen in figure 5.4.
  • Page 45 Chapter 5 - Maintenance Spindle Cover Remove the four carriage cover screws on each side of the carriage cover using a 3/32” Allen wrench as seen in figure 5.5. (Figure 5.5) Carriage Cover...
  • Page 46 VE810 Engraver Manual Allen Screws Allen Screws The motor belt is now easily accessible as seen in Figure 5.6. Remove the old belt and put a new one on. (Figure 5.6) The Motor Belt Motor Belt Next, put the three covers that you just removed back on. The motor belt change is now complete.

  • Page 47: Changing The Motor Brushes

    Inspect the brushes for possible replacement annually using the following procedure. Press the X Jog key to move the spindle to the middle of the table. CAUTION: Disconnect the power cable going into the back of the VE-810 before continuing! Use a 3/32“...
  • Page 48 VE810 Engraver Manual (Figure 5.9) Spindle Cover Spindle Cover Remove the four carriage cover screws on each side of the carriage cover using a 3/32“ Allen wrench as seen in figure 5.10. (Figure 5.10) Carriage Cover...
  • Page 49 Chapter 5 - Maintenance Allen Screws Allen Screws Locate the motor brush caps. See figure 5.11 (Figure 5.11) Motor Brush Caps Motor Brush Cap Motor Brush Cap Use a flat blade screwdriver to loosen the motor brush cap. Inspect the motor brush for length.

  • Page 50: Cleaning The Fan Filter

    Cleaning the Fan Filter Weekly preventative maintenance should be performed to ensure reliable operation of your VE-810. It is recommended that the input fan filter be removed weekly and cleaned to ensure proper cooling of the electronics. 1. Unplug the power cable that goes into the back of the VE-810.

  • Page 51: Replacing The External Fuses

    Open Here Replacing the External Fuses If none of the lights on the VE-810 are illuminated, it is possible that one of the external fuses are blown. Follow the procedure below to change the external fuses. 1. Unplug the power cable that goes into the back of the VE-810.

  • Page 52: Replacing The Internal Fuse

    (Figure 5.15) Removing the Electronics Tray Screws Screws 3. Use a 3/32 of an inch Allen wrench and remove the two screws underneath the VE-810 towards the front of the machine. 4. Slide the electronics tray out the backside of the VE-810. See figure 5.16.
  • Page 53 Chapter 5 - Maintenance (Figure 5.16) Internal Fuse Internal Fuse 6. Slide the tray back in and replace all six of the Allen screws.
  • Page 54 VE810 Engraver Manual...

  • Page 55: Chapter 6 - Troubleshooting

    Chapter 6 - Troubleshooting Chapter 6 - Troubleshooting Engraving Problems Problem: Engraving on the plate is ”slanted“. Possible solutions: 1. Check material for squareness. Maybe your shear did not cut squarely. 2. Check to see if the material on the table is indeed at a true home and is square to your T-slot edge guides.
  • Page 56 VE810 Engraver Manual Problem: ”Shadowing“ occurs while engraving certain materials. Possible solutions: 1. Leave the protective film on the engraving material during engraving. 2. Use a plastic nosecone instead of a metal one. 3. The nosecone may be damaged. Inspect for burrs or roughness. Try using an emery cloth to polish the nose.
  • Page 57 Chapter 6 - Troubleshooting 1. You may be engraving too fast. Engraving quality improves with the right engraving and spindle speeds. 2. If you are diamond drag engraving, you have too much down pressure or you are engraving too deep. Also, check the grain of the material; it should be left to right. 3.

  • Page 58: Mechanical Problems

    1. Check that the controller power is on. 2. Check the power cable to make sure it is plugged in properly to the VE-810. 3. If the power cord is plugged in to a power strip, make sure that the power strip is working properly and turned on.
  • Page 59 Chapter 6 - Troubleshooting Possible solutions: 1. Ensure that the nose cone area is free of debris. Check the vacuum system (if used) for clogging. 2. Inspect the spindle for other obstructions that may prevent proper rotation. 3. The spindle bearings may need to be replaced. Problem: Spindle motor will not come on.
  • Page 60 VE810 Engraver Manual...

  • Page 61: Index

    Index Index Changing the Motor Belt........... 43 Machine Description & Terminology......7 Changing the motor brushes........47 Maintenance ..............41 Cleaning the Fan Filter..........50 Mechanical Problems ..........58 Configuring the Computer......... 19 Connecting the Table ..........17 Replacing the External Fuses........51 Replacing the Internal Fuse ........52 Engraving - Burnishing ..........
  • Page 62 VE810 Engraver Manual...

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