Valsi ROBIN 92493 Assembly And Operating Instructions Manual

240 amp welder and 5000 watt generator with 13.5 hp engine

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240 AMP WELDER AND 5000
240 AMP WELDER AND 5000
240 AMP WELDER AND 5000
240 AMP WELDER AND 5000
240 AMP WELDER AND 5000
W W W W W A A A A A TT GENERA
TT GENERA
TT GENERA
13.5 HP ROBIN
13.5 HP ROBIN
13.5 HP ROBIN
13.5 HP ROBIN
13.5 HP ROBIN
ASSEMBLY AND OPERATING INSTRUCTIONS
3491 MISSION OAKS BLVD., CAMARILLO, CA 93011
VISIT OUR WEB SITE AT HTTP://WWW.HARBORFREIGHT.COM
©
Copyright
2005 by Harbor Freight Tools
manual or any artwork contained herein may be reproduced in any shape or
form without the express written consent of Harbor Freight Tools.
For technical questions and replacement parts, please call 1-800-444-3353
TT GENERA
TT GENERA TOR WITH
Revised Cover Page Logo 03/05
TOR WITH
TOR WITH
TOR WITH
TOR WITH
® ® ® ® ®
ENGINE
ENGINE
ENGINE
ENGINE
ENGINE
92493
®
. All rights reserved. No portion of this

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Summary of Contents for Valsi ROBIN 92493

  • Page 1 240 AMP WELDER AND 5000 240 AMP WELDER AND 5000 240 AMP WELDER AND 5000 240 AMP WELDER AND 5000 240 AMP WELDER AND 5000 W W W W W A A A A A TT GENERA TT GENERA TT GENERA TOR WITH TOR WITH TT GENERA TOR WITH...
  • Page 2: Specifications

    SPECIFICATIONS , e l . e l ® ® n i l n i l o l l ; ) l n i l c i t L " " l i . f f t i c ° 6 °...
  • Page 3: General Safety Rules

    GENERAL SAFETY RULES Read all instructions before installing or using this generator / welder! Ensure installation meets all applicable safety, and local and national electrical codes. Have installation performed by a qualified, licensed electrician and building contractor. Do not operate the generator or welder with protective covers, access covers, or terminal box covers removed.
  • Page 4: Mechanical Precautions

    The supporting floor should be level, and strong enough to safely hold the weight of the generator / welder. If the floor is not level, strong cross members should be placed under the full length of the generator steel frame at its low side. Install sound and weather proofing only when it is not raining or snowing to avoid trapping moisture within the generator.
  • Page 5: Noise Precautions

    Noise Precautions The generator can produce high noise levels. Prolonged exposure to noise levels above 85 dBA is hazardous to hearing. Always wear ear protection when operating or working around the generator when it is running. Electrical Precautions All connections and conduit from the generator to the load must only be installed by trained and licensed electricians, and in compliance with all relevant local, state, and federal electrical codes and standards, and other regulations where applicable.
  • Page 6 Guard against electric shock. Prevent body contact with grounded surfaces such as pipes, radiators, ranges, and refrigerator enclosures. Replacement parts and accessories. When servicing, use only identical replacement parts. Use of any other parts will void the warranty. Only use accessories intended for use with this tool.
  • Page 7 Properly ground the generator. The National Electrical Code requires that the generator frame be properly grounded to earth. This should be done by a licensed electrician. (Refer to the section on Grounding.) Only use 3-prong (120 VAC), or 4-prong (240 VAC), twist-lock grounded extension cords.
  • Page 8 • Remove or make safe all combustible materials for a radius of 35 feet (10 meters) around the work area. Use a fire resistant material to cover or block all open doorways, windows, cracks, and other openings. • Enclose the work area with portable fire resistant screens. Protect combustible walls, ceilings, floors, etc., from sparks and heat with fire resistant covers.
  • Page 9: First Aid For Electric Shock

    Always keep the Welding Cables away from welding spot. Examine the Welding Cables for cuts, burns, or worn areas before each use. If any damaged areas are found, replace the Welding Cables immediately. Read and understand all instructions and safety precautions as outlined in the manufacturer’s manual for the material you will weld.
  • Page 10 Pull the plug or hot cable away from the victim using an insulated material. Stand on dry insulating material and pull the victim clear of the conductor, preferably using insulated material such as dry wood or an insulated hook. Once the victim is free of the electric current, check for breathing. If not breathing, perform CPR and keep the victim warm.
  • Page 11: Extension Cords

    Figure A Figure B Double Insulated Tools with Two Prong Plugs Tools marked “Double Insulated” do not require grounding. They have a special double insulation system which satisfies OSHA requirements and complies with the applicable standards of Underwriters Laboratories, Inc., the Canadian Standard Association, and the National Electrical Code.
  • Page 12 Table A RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS* (120 VOLT) NAMEPLATE AMPERES EXTENSION CORD LENGTH (At Full Load) Feet Feet Feet Feet Feet 0 – 2.0 (amps) 2.1 – 3.4 3.5 – 5.0 5.1 – 7.0 7.1 – 12.0 12.1 –...
  • Page 13: Handlebar Installation

    ASSEMBLY INSTRUCTIONS Before operating the generator/welder, the following items have to be installed: Handle Bars, Wheel kit, and Front Support Bracket. Handle Bar Installation Unpack and review all parts for defects or missing items. Find two Brackets (21) and four Bolts, Washers, and Nuts. See photo below showing completed assembly of Handle Bars.
  • Page 14 Before mounting the Wheels (19), ensure that they are inflated to a pressure between 15 and 20 PSI. Pressures over 24 PSI could cause the tire to burst. Slide the Wheel over each Axle and lock in place by placing the Cotter Key into the end of the Axle.
  • Page 15: Engine Controls

    OPERATING INSTRUCTIONS Engine Setup and Generator Cable Connections Place the generator / welder outdoors where it will be used. Ground this product as required (see page 10). This should be on a flat surface able to support the weight of the unit, and away from flammable materials.
  • Page 16: Starting The Generator

    Generator / Welder Controls and Outlets 240 VAC 120 VAC Welder Welder Circuit Breaker Circuit Breaker Function Switch Current Current Reset Button Reset Button Generator / Welder Selection Range Welder Ground 240 VAC Outlet Welder Positive Torch 120 VAC Outlet Cable Connector 4-Prong Locking Cable Connector...
  • Page 17: Welding Operation

    Welding Operation Warning: Before arc welding, read, understand, and follow all safety precautions and warnings, especially those listed on pages 7 through 9. On an arc welding work bench, secure the pieces of metal to be welded so they cannot move. Connect appropriately sized Torch and Ground Cables (not supplied) to the provided Dins Connections.
  • Page 18 Stroke the area to be welded with the electrode to ignite the arc. Never tap the electrode into the welding surface to ignite the arc. This damages its external coating on the electrode which prevents oxygen in the air from coming into contact with the molten metal, causing it to oxidize.
  • Page 19: Inspection, Maintenance, And Cleaning

    INSPECTION, MAINTENANCE, AND CLEANING WARNING! Disconnect the wire to the spark plug of the engine, and allow the en- gine to cool completely, before performing any inspection, maintenance, or cleaning procedures. Any repairs must be done by a qualified electrician or mechanic. Before each use, inspect the general condition of the generator / welder.
  • Page 20: Troubleshooting

    TROUBLESHOOTING Symptom Possible Cause Remedy Generator No voltage output from 1. Circuit breakers tripped. 1. Reset unit circuit breakers. generator. 2. Extension cord defective. 2. Replace extension cord (to b e done only by a qualified electrician). 3. Function Switch not set to GEN. 3.
  • Page 21: Wiring Diagram

    WIRING DIAGRAM PARTS LIST Part # Description Qty. Engine, Gasoline, Robin, 13.5 HP Welder / Generator, 240 DC Frame, W240 # 3 Bracket # 9 Bracket Grip, Rubber Cover, Top Cover, Back Cover, Front Display Bracket, Left Bracket, Right Hoist Bar Hoist Bracket Vibrator Isolator # 3 Bracket...
  • Page 22 ASSEMBLY DRAWING PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REP- RESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT.

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